Raytheon UY160 Installation And Maintenance Manual Download Page 42 | Manualshive

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3–5

Maintenance

F232048

Care of Stainless Steel (Continued)

6.

Discolorations or heat tint from
overheating may be removed by scouring
with a powder or by employing special
chemical solutions.

7.

Sanitizers or sterilizing solutions should
not be left in stainless steel equipment for
prolonged periods of time. They often
contain chlorine, which may cause
corrosion. The stainless steel should be
cleaned and rinsed thoroughly of any
solution containing chlorine.

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Summary of Contents for UY160

Page 1: ...anelView 550 PanelView 550 Part No F232048R3 September 1997 Commercial Laundry Technical Communications P O Box 990 Ripon WI 54971 0990 Dye Extractor Cabinet Hardmount Unidye and Heynau Controllers Model Numbers UY75 UY160 UY230 Installation Maintenance ...

Page 2: ...umber Familiarization Guide 2 6 Machine Dimensions 2 8 Dimensional Clearances 2 10 Machine Foundation 2 10 Mechanical Installation 2 12 Expansion Bolt Installation 2 13 J Bolt Installation 2 14 Elevated Base Frame Installation 2 17 Concrete Foundation Pad 2 19 Drain Connection 2 20 Electrical Installation 2 21 Water Connection 2 24 Steam Requirements 2 25 Air Requirements 2 26 Control Function Tes...

Page 3: ...F232048 LL RS ULJKW 5D WKHRQ RPPHUFLDO DXQGU OO ULJKWV UHVHUYHG 1R SDUW RI WKLV ERRN PD EH UHSURGXFHG RU WUDQVPLWWHG LQ DQ IRUP RU E DQ PHDQV ZLWKRXW WKH ZULWWHQ SHUPLVVLRQ RI WKH SXEOLVKHU ...

Page 4: ...r terminals Only qualified personnel familiar with electrical test procedures test equipment and safety precautions should attempt adjustments and troubleshooting Disconnect power from the machine before removing the control box cover and before attempting any service procedures SW005 WARNING Death or serious injury can result if children become trapped in the machine Do not allow children to play...

Page 5: ...PDWHULDOV 7KLV ZDUQLQJ V PERO LQGLFDWHV WKH SUHVHQFH RI KRW VXUIDFHV WKDW FRXOG FDXVH VHULRXV EXUQV 6WDLQOHVV VWHHO DQG VWHDP OLQHV FDQ EHFRPH H WUHPHO KRW DQG VKRXOG QRW EH WRXFKHG 7KLV ZDUQLQJ V PERO LQGLFDWHV WKH SUHVHQFH RI SRVVLEO GDQJHURXV SLQFK SRLQWV 0RYLQJ PHFKDQLFDO SDUWV FDQ FUXVK DQG RU VHYHU ERG SDUWV Ensure that the machine is installed on a level floor of sufficient strength and tha...

Page 6: ...1 3 Safety F232048 Safety decals appear at crucial locations on the machine Failure to maintain legible safety decals could result in injury to the operator or service technician Figure 1 1 ...

Page 7: ... machine The machine should not start with the door unlocked c Close and lock the door and start a cycle Attempt to open the door while the cycle is in progress The door should not open If the door lock and interlock are not functioning properly call a service technician 3 Do not attempt to operate the machine if any of the following conditions are present a The door does not remain securely locke...

Page 8: ...e for machines in installations where floor space is shared with equipment sensitive to radio frequency emissions Elevation If the machine is to be operated at elevations of over 3 280 feet 1 000 meters above sea level pay special attention to electronic settings particularly temperature or desired results may not be achieved Chemicals Keep stainless steel surfaces free of chemical residues Water ...

Page 9: ...ded at a pressure of 90 95 psi 6 0 6 3 bar Drainage System Provide drain lines or troughs large enough to accommodate the total number of gallons that could be dumped if all machines on the site drained at the same time from the highest attainable level If troughs are used they should be covered to support light foot traffic Power For personal safety and for proper operation the machine must be gr...

Page 10: ...verter drive to generate nuisance errors If input voltage measures above 240V for a Q voltage machine above 415V for a P voltage machine or above 480V for an N voltage machine either ask the power company if their representative can lower the voltage or install a step down transformer kit available from the manufacturer Voltages above 250V and 490V require additional measures Sufficient space to p...

Page 11: ...1 8 Notes F232048 Safety ...

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Page 13: ...QWUROOHG PDFKLQHV VDOW FKHPLFDO SRUW LV SURYLGHG VR WKDW VDOW RU RWKHU VXEVWDQFHV QRW VXLWDEOH IRU XVH LQ WKH DX WRPDWLF VXSSO GLVSHQVHU FDQ EH DGGHG GXULQJ WKH G H F FOH OHFWULFDO FRQWUROV DORQJ ZLWK WKH LQYHUWHU GULYH DUH LQVWDOOHG LQ D VSODVK UHVLVWDQW HQFOR VXUH PRXQWHG RQ WRS RI WKH PDFKLQH 6HUYLFH DFFHVV LV SRVVLEOH E UHPRYLQJ WKH WRS DQG VLGHV RI WKH HQFORVXUH Note All information illustrat...

Page 14: ...2 3 Installation F232048 ...

Page 15: ... m3 81 7 2 32 129 9 3 69 145 5 4 12 Wash Cylinder Information Cylinder diameter in mm 21 533 26 25 667 30 762 Cylinder depth in mm 13 75 349 18 375 467 20 508 Cylinder volume ft3 l 2 76 78 1 5 76 163 1 8 18 232 Door Opening Information Door opening size in mm 12 305 13 9375 354 16 25 413 Height of door bottom above floor in mm 17 25 438 19 480 18 25 465 Drive Train Information Motor power hp kW 1 ...

Page 16: ...arrier and file a written claim immediately Customer Service If literature or replacement parts are required contact the source from whom the dye extractor was purchased or contact Raytheon Commercial Laundry at 920 748 3950 for the name of the nearest authorized parts distributor For technical assistance call any of the following numbers 850 718 1035 850 718 1026 Marianna Florida 920 748 3121 Rip...

Page 17: ...acity cylinder volume in liters H A Type of Electrical Control H Heynau ES24 S A Unidye V Variable Speed Q P N Electrical Characteristics Q 200 240V 50 60Hz 3Ph 3 wire 120V Control P 380 415V 50 60Hz 3Ph 3 wire 120V Control N 440 480V 50 60Hz 3Ph 3 wire 120V Control U1 Design Series 0001 Option Identification varies from machine to machine ...

Page 18: ...ine Operation Parameters 8 Machine Mass 3 Required Circuit Breaker Size for Electrical Connection Do not use fuses 9 Machine approval as applicable 4 Electrical Connection Data Amps 10 Steam Heat Connection Data 5 Model Number 11 Date of Manufacture of Individual Machine 6 Recorded Serial Number for Individual Machine ...

Page 19: ...re 2 2 Dimension 75 160 230 Dimension 75 160 230 in mm in mm in mm in mm in mm in mm A 51 25 1302 58 1473 60 25 1530 K 2 5 64 2 375 60 2 25 57 B 9 229 10 254 10 254 L 8 203 5 127 5 127 C 26 660 30 125 765 34 864 M 42 25 1073 47 1194 50 1270 D 8 203 8 203 8 203 N 8 203 8 203 8 203 E 34 864 37 5 953 39 5 1003 O 7 75 197 10 5 267 11 25 286 F 56 25 1429 61 1550 64 1626 P 31 5 800 33 75 857 37 940 G 9 ...

Page 20: ...048 Figure 2 2 1 Drain 5 Air Inlet 2 Condensate Cooling return 6 Hot water inlets 3 Cooling water inlet 7 Cold water inlet 4 Electrical connection 8 Steam Inlet B C E A M L D P N O R T S Q I F G H K 7 6 5 4 3 2 1 8 J Y057R ...

Page 21: ...dation work to insure a stable unit installation eliminating possibilities of excessive vibration during extract The machine must be secured to a foundation or floor of adequate construction The floor must be no less than 4 10 cm thick The concrete floor must be embedded in clean compacted fill dirt Dimensional Clearances see Figure 2 3 UY 75 UY 160 UY 230 in mm in mm in mm A 30 762 30 762 30 762 ...

Page 22: ...t Static and dynamic loads on the floor or foundation are shown in the table below This table can be used as a reference when designing floors and foundations If the existing floor fails to meet these minimum requirements a concrete foundation pad must be constructed Floor Load Data Specification UY 75 UY 160 UY 230 Static floor load lbs kN 812 3 61 1234 5 49 1552 6 90 Static pressure lbs ft2 kN m...

Page 23: ...Installation 2 12 F232048 Mechanical Installation Figure 2 4 UY75 UY160 UY230 ...

Page 24: ...n Bolt Installation Note If the floor is not level and even use J bolts and machinery grout to ensure a stable installation Use the following instructions and Figures 2 5 through 2 10 as a guide to step by step installation of the expansion bolts 1 Verify that the floor is at least 4 102 mm thick and of good quality If the floor fails to meet the above requirements a concrete foundation pad must b...

Page 25: ...locknuts after five to ten days of operation and every three months thereafter J Bolt Installation Install J bolts in concrete per the mounting bolt layout in Figure 2 4 Use the following instructions and Figures 2 11 through 2 15 as a guide to step by step installation of the J bolts 1 Verify that the floor is at least 4 102 mm thick and of good quality If the floor fails to meet the above requir...

Page 26: ...y the door handle or by pushing on the cover panels 6 If the mounting surface is level and even and grouting is not desired place the washers and lock nuts on the mounting bolts and skip to step 11 When installing a machine on a mounting surface which is not level and even the machine must be grouted 7 Raise and level the machine 1 2 off the floor on three points using spacers such as nut fastener...

Page 27: ...drain away 11 Attach the washers and locknuts to the J bolts 12 Tighten the lock nuts by even increments one after the other until all are tightened evenly and the machine is fastened securely to the floor See Figure 2 14 Figure 2 14 Figure 2 15 shows the completed J bolt installation with grout Figure 2 15 Note Check and retighten the locknuts after five to ten days of operation and every three m...

Page 28: ...uctions as a guide to step by step installation of the elevated base frame 1 Use the elevated base frame as a template by positioning the frame in the desired location and marking the pre drilled mounting holes on the floor See Figure 2 17 Figure 2 17 2 Adjust the drill depth gauge to match the length of the J bolt minus 1 1 2 38 mm See Figure 2 18 Figure 2 18 3 Drill and chisel out a conical hole...

Page 29: ...ng should be approximately 1 2 13 mm wide to allow any surface water build up under the base of the machine to drain away 9 Attach the washers and locknuts to the J bolts after the grout has hardened 10 Tighten the lock nuts by even increments one after the other until all are tightened evenly and the base frame is fastened securely to the floor See Figure 2 21 Figure 2 21 11 After the grout is co...

Page 30: ...with cement grout 3 Prepare a form and fill with concrete to join the foundation Verify that foundation is level The height of the pad must not exceed 8 203 mm 4 Use rebar or other appropriate material to ensure that the concrete foundation pad will be sufficiently connected to the existing floor 5 Use the mounting bolt layout in Figure 2 4 to properly position the mounting bolts in the wet concre...

Page 31: ...h or using elbows or bends decreases the flow rate and increases drain times impairing machine performance If the machine is equipped with the optional indirect steam heating water cooling option drainage must also be provided for the two 1 2 NPT 13 mm condensate cooling outlets In multiple machine installations use the information in the following table to ensure proper drainage Drain Information...

Page 32: ...w the basket to rotate at high speeds with the door open When using a parameter unit to control the AC inverter drive a large sign should be placed on the front of the machine warning people of the imminent danger SW003 DANGER Never touch terminals or components of the AC inverter drive unless power is disconnected and the CHARGE indicator LED is off The AC inverter drive retains potentially deadl...

Page 33: ... manufacturer for assistance Use wire size indicated in the Voltage Designation Chart for runs up to 50 feet Use next larger size for runs of 50 to 100 feet Use two sizes larger for runs greater than 100 feet Note UY models must be connected to three phase service The use of Roto Phases or other phase adders is forbidden Note If a Delta supply system is used the high leg must be connected to L3 Th...

Page 34: ... National Electric Code or other applicable codes The connection must be made by a qualified electrician using the wiring diagram provided with the machine See the table below for correct wire sizes Rotation should be forward in extract To change the direction of basket rotation have a qualified electrician switch any two of the leads between the AC inverter drive and the motor ...

Page 35: ... machines will require proportionately larger water lines See the adjacent table Suitable air cushions should be installed in supply lines to prevent hammering If the water pressure is above 60 psi flexible copper tubing should be used in place of rubber hoses An additional water supply line must be provided for the 3 4 NHT 19 mm supply tank flush inlet Water Supply Information Water inlet connect...

Page 36: ...r directly into a closed drain system Steam Supply Information Steam inlet connection size in mm 1 2 NPT 13 Number of steam inlets 1 Recommended pressure psi bar 50 3 4 Maximum pressure psi bar 80 5 4 Recommended Boiler Sizes Model Bhp kW UY 75 0 8 7 8 UY 160 1 5 14 7 UY 230 2 25 22 0 Never touch internal or external steam pipes connections or components These surfaces can be extremely hot and wil...

Page 37: ...r handle button and turning the handle clockwise b Attempt to start the machine with the door open The machine should not start with the door open c Close the door without locking it and attempt to start the machine The machine should not start with the door unlocked d Close and lock the door and start a cycle Attempt to open the door while the cycle is in progress The door should not open e Open ...

Page 38: ... the machine for leaks 2 Inspect steam hose connections for leaks 3 Verify that insulation is intact on all external wires and that all connections are secure If bare wire is evident call a service technician 4 Check door interlock before starting operation a Attempt to start the machine with the door open The machine should not start with the door open b Then close the door without locking it and...

Page 39: ...ne s top front and side panels with mild detergent Rinse with clean water 5 Leave loading door open at the end of each day to allow moisture to evaporate Weekly 1 Check the machine for leaks a Start an unloaded cycle to fill the machine b Verify that door and door gasket do not leak c Verify that the drain valve is operating Monthly Note Disconnect power to the machine at its source before perform...

Page 40: ...ten motor mounting bolt locknuts and bearing bolt locknuts if necessary 5 Use compressed air to clean lint from motor 6 Clean interior of machine both basket and shell by wiping with a water soaked sponge or cloth 7 Use compressed air to ensure that all electrical components are free of moisture and dust 8 Check the air filter regulator lubricator a If water has accumulated in the filter bowl drai...

Page 41: ...removed with detergent and water The metal should be thoroughly rinsed and dried after washing Periodic cleaning will help to maintain the bright surface appearance and prevent corrosion 2 Contact with dissimilar metals should be avoided whenever possible This will help prevent galvanic corrosion when salty or acidic solutions are present 3 Salty or acidic solutions should not be allowed to evapor...

Page 42: ...uring with a powder or by employing special chemical solutions 7 Sanitizers or sterilizing solutions should not be left in stainless steel equipment for prolonged periods of time They often contain chlorine which may cause corrosion The stainless steel should be cleaned and rinsed thoroughly of any solution containing chlorine ...

Page 43: ...or lock and interlock before starting operation a Attempt to start the machine with door open b Close the door without locking it and attempt to start the machine c Close and lock the door start a cycle and attempt to open the door while the cycle is in progress End of Day 1 Clean the air intake filters 2 Clean the door gasket of all foreign matter 3 Flush the supply tanks 4 Clean the machine s to...

Page 44: ...___________ Operator ___________________________ Month __________ Week Ending Checks OBSERVE ALL SAFETY WARNINGS 1 Check the machine for leaks a Start an unloaded cycle to fill the machine b Verify that door and door gasket do not leak c Verify that the drain valve is operating 2 3 4 5 6 7 ...

Page 45: ...nt or adjustment a Check V belt s for uneven wear and frayed edges b Verify that V belt s is are properly aligned 3 Remove back panel and check hoses for leaks 4 Tighten motor mounting bolt locknuts and bearing bolt locknuts if necessary 5 Use compressed air to clean lint from motor 6 Clean interior of machine both basket and shell by wiping with a water soaked sponge or cloth 7 Use compressed air...

Page 46: ...NINGS Disconnect power to the machine before performing the quarterly maintenance procedures 1 Tighten door hinges and fasteners if necessary 2 Tighten anchor bolts 3 Check all painted surfaces for bare metal Repair if necessary 4 Clean steam filter where applicable 5 Clean air filter regulator lubricator 6 7 8 9 10 11 12 13 14 ...

Page 47: ...3 10 NOTES F232048 Maintenance ...

Page 48: ... machine to drain Then disconnect drain hose from the machine 4 Turn off air supply and disconnect air hose 5 Disconnect steam hoses a Turn off steam supply and allow time for the valves to cool b Disconnect steam hoses from machine 6 Remove the machine from its foundation pad a Keep all panels in place to provide stability when moving the machine b Verify that door is closed and secure c Loosen a...

Page 49: ...4 2 NOTES F232048 Removal From Service ...

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