27
SERVICING
PROCEDURES
Tube Cleaning Procedure
(Typical)
Establish a regular inspection schedule, the frequency
depending on the local water condition and severity of
service. Do not let the tubes clog up solidly. Clean out
deposits over 1/16” in thickness.
Although the illustration shows the mechanical clean-
ing procedure of a small heater, it is typical of all sizes.
The heater may be cleaned from the return header
side as shown, without breaking pipe connections. It is
preferable, however, to remove both headers for better
visibility through the tubes and to be sure the ground
up lime dust does not get into the system.
Note that you do not remove the top pan or the heat
exchanger, generally.
After reaming, mount the wire brush in lieu of the
auger and clean out the debris remaining in the tubes.
Another method is to remove the heat exchanger,
ream tubes and immerse heat exchanger in non-inhib-
ited de-scale solvent.
Burner Drawer Removal
1. Shut off power and gas supply to the pool heater.
Disconnect union(s) and pilot tubing, then loosen
and remove burner-hold down screws.
2. Disconnect wires at gas valve and slide burner
drawer out.
Gas Valve Removal
1. Shut off gas supply to the pool heater. Remove
gas piping to gas valve inlet.
2. Disconnect wires, pilot tubing and bleed line, if
required.
3. Turn vertical gas pipe from manifold slightly and
unscrew gas valve.
4. Reverse above procedure to re-install.
Extension Pieces (5)
Auger with Carbide Tip
Wire Brush
RAYPAK TUBE CLEANING KIT
F
0
7
8
2
5
0
N
P
-
"
8
/
7
F
1
7
8
2
5
0
N
P
-
"
8
/
5
Fig. 34: Tube Cleaning Kit
Fig. 35: Tube Cleaning Procedure
Summary of Contents for P-1083
Page 20: ...20 Wiring Diagram Models 926 1223 with UG ...
Page 21: ...21 Wiring Diagram Models 926 1826 with H Bypass ...
Page 22: ...22 Wiring Diagram Models 2100 2500 ...
Page 23: ...23 Wiring Diagram Models 3001 4001 ...
Page 35: ...35 ...
