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(b) EXEMPTIONS: The following equipment is exempt from

248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment

Not Required To Be Vented" in the most current edition of

NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled

equipment installed in a room or structure separate from the

dwelling, building or structure used in whole or in part for res-

idential purposes.

(c)  MANUFACTURER  REQUIREMENTS  -  GAS  EQUIP-

MENT  VENTING  SYSTEM  PROVIDED.  When  the

manufacturer  of  Product  Approved  side  wall  horizontally

vented gas equipment provides a venting system design or

venting system components with the equipment, the instruc-

tions  provided  by  the  manufacturer  for  installation  of  the

equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting sys-

tem design or the venting system components; and

2. A complete parts list for the venting system design or vent-

ing system.

(d)  MANUFACTURER  REQUIREMENTS  -  GAS  EQUIP-

MENT  VENTING  SYSTEM  NOT  PROVIDED.  When  the

manufacturer  of  a  Product Approved  side  wall  horizontally

vented gas fueled equipment does not provide the parts for

venting  the  flue  gases,  but  identifies  "special  venting  sys-

tems",  the  following  requirements  shall  be  satisfied  by  the

manufacturer:

1. The referenced "special venting system" instructions shall

be  included  with  the  appliance  or  equipment  installation

instructions; and

2. The "special venting systems" shall be Product Approved

by  the  Board,  and  the  instructions  for  that  system  shall

include a parts list and detailed installation instructions.

(e)  A  copy  of  all  installation  instructions  for  all  Product

Approved  side  wall  horizontally  vented  gas  fueled  equip-

ment,  all  venting  instructions,  all  parts  lists  for  venting

instructions,  and/or  all  venting  design  instructions  shall

remain with the appliance or equipment at the completion of

the installation.

GAS PRESSURE SUPERVISION

The  Commonwealth  of  Massachusetts  requires  listed  high

and low gas pressure switches (manual reset) for any model

with a maximum firing input greater than 1,000,000 Btu/Hr in

accordance with 248 CMR 7.04(11)(d).  

A gas  pressure  regulator  (field  supplied)  is  required  in  the

gas train ahead of the heater, for heaters having input rates

greater than 1,000,000 Btu/Hr, in accordance with 248 CMR

7.04 Figure 3B requirements.

The Commonwealth of Massachusetts requires compliance

with  regulation  248  CMR  4.00  and  5.00  for  installation  of

through – the – wall vented gas appliances as follows:

(a) For all side wall horizontally vented gas fueled equipment

installed  in  every  dwelling,  building  or  structure  used  in

whole  or  in  part  for  residential  purposes,  including  those

owned  or  operated  by  the  Commonwealth  and  where  the

side wall exhaust vent termination is less than seven (7) feet

above finished grade in the area of the venting, including but

not limited to decks and porches, the following requirements

shall be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS.

At the time of installation of the side wall horizontal vented

gas fueled equipment, the installing plumber or gasfitter shall

observe that a hard wired carbon monoxide detector with an

alarm  and  battery  back-up  is  installed  on  the  floor  level

where the gas equipment is to be installed. In addition, the

installing  plumber  or  gasfitter  shall  observe  that  a  battery

operated  or  hard  wired  carbon  monoxide  detector  with  an

alarm  is  installed  on  each  additional  level  of  the  dwelling,

building or structure served by the side wall horizontal vent-

ed gas fueled equipment. It shall be the responsibility of the

property owner to secure the services of qualified licensed

professionals  for  the  installation  of  hard  wired  carbon

monoxide detectors

a.  In  the  event  that  the  side  wall  horizontally  vented  gas

fueled equipment is installed in a crawl space or an attic, the

hard wired carbon monoxide detector with alarm and battery

back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can

not be met at the time of completion of installation, the owner

shall  have  a  period  of  thirty  (30)  days  to  comply  with  the

above  requirements;  provided,  however,  that  during  said

thirty (30) day period, a battery operated carbon monoxide

detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each

carbon  monoxide  detector  as  required  in  accordance  with

the  above  provisions  shall  comply  with  NFPA  720  and  be

ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be

permanently mounted to the exterior of the building at a min-

imum height of eight (8) feet above grade directly in line with

the  exhaust  vent  terminal  for  the  horizontally  vented  gas

fueled heating appliance or equipment. The sign shall read,

in print size no less than one-half (1/2) inch in size, "GAS

VENT  DIRECTLY  BELOW.  KEEP  CLEAR  OF  ALL

OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side

wall  horizontally  vented  gas  fueled  equipment  shall  not

approve the installation unless, upon inspection, the inspec-

tor  observes  carbon  monoxide  detectors  and  signage

installed  in  accordance  with  the  provisions  of  248  CMR

5.08(2)(a)1 through 4.

Important Instructions for the Commonwealth of Massachusetts

Summary of Contents for HI DELTA HD401

Page 1: ...To do so may result in an explosion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call you...

Page 2: ...13 Figs 10 12 on page 15 Piping Heating Boilers on page 16 Table G on page 18 Table I on page 22 Table K on page 25 Table L on page 27 Table M on page 29 Table N on page 30 Fig 27 on page 34 Table P...

Page 3: ...l Reset 34 High Limit Auto Reset Optional 34 Flow Switch 35 High and Low Gas Pressure Switches Optional 35 Low Water Cut Off Optional 35 WIRING DIAGRAM MODELS HD101 HD151 TYPE WH 36 WIRING DIAGRAM MOD...

Page 4: ...required to deenergize the equipment before servicing CAUTION Operation of this heater in low temperature systems requires special piping Harmful internal condensation will occur if the inlet water t...

Page 5: ...for defec tive replacement parts will not be accepted Parts will be replaced in kind only per Raypak s standard war ranties Model Identification The model identification number and heater serial numb...

Page 6: ...Fig 1 Component Locations Angle View Fig 2 Component Locations Left Side Fig 3 Component Locations Front Panels removed for clarity 6 BEHIND CONTROLLER CONTROLLER OPTIONAL ON HD401 Component Locations...

Page 7: ...eneral Information Table A Basic Data Model No Quantity of Burners Vent Size in Flue Intake HD101 2 4 4 HD151 3 4 HD201 4 5 HD251 5 5 HD301 6 5 HD401 8 6 7 Fig 5 Gas Valves Fig 4 Air Shutter Adjustmen...

Page 8: ...mometer in the hot water stream and read the thermometer NOTE When this water heater is supplying general purpose hot water for use by individuals a thermostatically controlled mixing valve for reduci...

Page 9: ...the thermostat is set too high ADJUSTMENT WHEEL Fig 6 Temperature Controller Equipment Base The heater should be mounted on a level structurally sound surface The heater is approved for installation...

Page 10: ...with local instal lation codes and the requirements of the gas supplier Three sides must be open in the area under the over Table D Service Clearances Outdoor Installations Fig 8 Minimum Installed Ser...

Page 11: ...12 in 30 cm of the bottom of the enclosure shall be provided The openings shall communicate directly or by ducts with the out doors or spaces crawl or attic that freely communicate with the outdoors C...

Page 12: ...he same space in addition to the opening for ventilation air required in 1 there shall be a permanent air sup ply opening s having a total cross sectional area of not less than 1 in 2 for each 30 000...

Page 13: ...ng all sheet metal screws 5 Remove all plumbing fittings to the header This will include both inlet and outlet water pipe unions and the pressure relief valve and drain piping 6 Remove limits control...

Page 14: ...85 17 1 3 13 0 7 14 44 8 8 4 HD151 150 128 26 3 0 13 0 7 13 0 7 20 44 8 8 6 HD201 199 169 34 5 3 17 1 3 13 3 4 27 44 8 9 8 HD251 250 213 44 9 2 21 2 1 14 1 0 13 0 7 34 44 9 2 10 HD301 299 254 25 3 1...

Page 15: ...erature Application Heat Pump Primary Secondary Piping Fig 12 Dual Boiler Primary Secondary Piping Maximum 4 times the pipe diameter or 12 Max Maximum 4 times the pipe diameter or 12 Max Fig 10 Single...

Page 16: ...ng Boilers All high points should be vented Purge valves and a bypass valve should be installed A boiler installed above radiation level must be provided with a low water cut off device The boiler whe...

Page 17: ...ns shall be leak tested before placing the appliance in operation Use soapy water for leak test DO NOT use open flame Gas Supply Gas piping must have a sediment trap ahead of the heater gas controls a...

Page 18: ...er while in operation should be as indicated in Table G If an adjustment is needed turn the adjust ment screw clockwise to increase pressure or counter clockwise to decrease pressure Electrical Power...

Page 19: ...the heater Verify that power has been turned off by testing with a volt ohm meter prior to working with any electrical connec tions or components 3 Observe proper wire colors while making electrical...

Page 20: ...y can cause excessive tension on contact points Install conduit as appropriate All high voltage wires must be the same size 105 C stranded wire as the ones on the unit or larger JUMPERED WHEN NOT USED...

Page 21: ...unded in accordance with NEC and C22 1 in Canada NOTES 1 Field installed ground to inside of junction box 2 If any of the original wire as supplied with the heater must be replaced it must be replaced...

Page 22: ...to 0 08 in WC 12 in from the heater outlet at all firing conditions Support of Vent Stack The weight of the vent stack or chimney must not rest on the heater vent connection Support must be pro vided...

Page 23: ...e 4 ft 1 2m below or to side of opening 1 ft 30 cm above opening 3 ft 91 cm K Clearance to mechanical air supply inlet 3 ft 91 cm above if within 10 ft 3m horizontally 6 ft 1 83m L Clearance above pav...

Page 24: ...no case above or below unless four 4 feet horizontal distance is maintained from elec tric meters gas meters regulators and relief equipment e Terminate vent at least six 6 feet away from adja cent wa...

Page 25: ...ce with the section on Venting of Equipment of the latest edition of NFGC or in Canada B149 Installation Code for Gas Burning Appliances and Equipment or applicable pro visions of local building codes...

Page 26: ...in Canada the B149 Installation Code for Gas Burning Appliances and Equipment Gas vents supported only by flashing and extended above the roof more than five feet should be securely guyed or braced t...

Page 27: ...tal Thru wall Venting Category III g Any improper operation of the common venting system should be corrected so that the installation conforms with the latest edition of the NFGC US and the B149 Insta...

Page 28: ...a slight upward slope of not more than 1 4 per foot of horizontal run to the vent terminal In this case an approved conden sate trap must be installed per applicable codes Horizontal Thru wall Direct...

Page 29: ...ize inches Max Venting Length feet Combustion Air Intake Pipe Material Air Inlet Size inches Max Air Intake Length feet HD101 HD151 III Stainless Steel Gas Tight 4 100 4 Elbows Max Galvanized Steel PV...

Page 30: ...Air Intake Length feet Min Max HD101 HD151 I Type B Equivalent 4 6 25 Galvanized Steel PVC ABS CPVC 4 100 HD201 HD251 HD301 5 HD201 6 HD251 6 HD301 11 HD401 6 8 Table N Vertical Venting Fig 23 Direct...

Page 31: ...or braced to withstand snow and wind loads The vertical direct vent cap is designed for roof top mounting only The air inlet opening MUST be installed one 1 foot above the roof line or above normal sn...

Page 32: ...ired to de energize the equipment before servicing Fig 24 Ignition Module Outdoor Air Reset Temperature Controller Models HD101 through HD301 Type H are factory equipped with an electronic outdoor air...

Page 33: ...he boiler and is cycled off using a 5 minute fixed purge delay after burner operation has ceased S1 Boiler Outlet Sensor S2 System Supply Sensor S3 Outdoor Air Sensor P1 Boiler Pump The DIP switch set...

Page 34: ...with an optional adjust able auto reset high limit temperature device Fig 29 Manual Reset High Limit Fig 28 Digital Temperature Control Direct Domestic Hot Water In this configuration the controller w...

Page 35: ...ure that suffi Fig 30 High Limit Auto Reset Optional cient gas pressure is present for proper regulator per formance The low gas pressure switch automatically shuts down the heater if gas supply drops...

Page 36: ...36 WIRING DIAGRAM MODELS HD101 HD151 TYPE WH...

Page 37: ...37 WIRING DIAGRAM MODELS HD101 HD151 TYPE H...

Page 38: ...38 WIRING DIAGRAM MODELS HD201 HD401 TYPE WH...

Page 39: ...39 WIRING DIAGRAM MODELS HD201 HD401 TYPE H...

Page 40: ...cro Amp A DC The unit is okay YES Replace HSI NO Adjust manifold gas pressure Correct wiring Is Amp draw during heat up for HSI greater than 3 1 Amps YES Is there 120VAC at the pump or pump relay cont...

Page 41: ...L START UP Tools Needed One 8 0 8 16 scale manometer Two 6 0 6 12 scale manometers 7 16 open end wrench 1 2 open end wrench Screwdriver Standard Phillips 3 8 open end wrench Multi meter 3 16 Allen wre...

Page 42: ...d or adjust the service regulator Start Up Blower Adjustment 1 A nylon tee fitting is connected with hoses in line with the air pressure switches Disconnect the plugged side and connect a manometer 2...

Page 43: ...hile the heater is running locate the HI or LO cap located adjacent to ON OFF switch 2 Remove the appropriate cap 3 Using a flat screwdriver turn clockwise to increase and counterclockwise to decrease...

Page 44: ...ame gas main check all pressures on the Hi Delta SS with all other equipment running Check thermostats for ON OFF operation Check High limits for ON OFF operation While in operation check flow switch...

Page 45: ...st limit control While burner is operating move indicator on high limit control below actual heater water temperature Burner should go off while blower and circulator continue to operate Raise setting...

Page 46: ...e air filter out for inspection Replace if nec essary 5 Replace the panel and screws before operating Fig 39 Inspect the Air Filter Heat Exchanger Removal Refer to Fig 40 for the following procedure 1...

Page 47: ...tial of severe burn DO NOT REST HANDS ON OR GRASP PIPES Use a light touch return piping will heat up quickly 11 Check blower and blower motor Clean and oil as necessary 12 Check for piping leaks aroun...

Page 48: ...ard metallic vent pipe In extremely contaminated areas this may also experience deterioration Products causing contaminated combustion air spray cans containing chloro fluorocarbons permanent wave sol...

Page 49: ...wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth...

Page 50: ...50...

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Page 52: ...52 www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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