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6

C. Use only your hand to push  in or turn the gas

control knob.  Never use tools.  If the knob will not
push in or turn by hand, do not try to repair it, call
a qualified service technician.  Force or attempted
repair may result in a fire or explosion.

D. Do not use this appliance if any part has been

under water.  Immediately call a qualified service
technician to inspect the appliance and to
replace any part of the control system and any
gas control which has been under water.

LIGHTING INSTRUCTIONS

1.

STOP!  Read the safety information.

2.

Set the thermostat on the lowest setting.

3.

Turn off all electric power to the appliance.

4.

This appliance is equipped with an ignition
device which automatically light the pilot.  Do
not try to light the pilot by hand.

5.

Remove boiler door panel.

6.

Turn gas control knob clockwise                to
“OFF”.  Make sure knob rest against stop.

7.

Wait five (5) minutes to clear out any gas.  Then
smell for gas, including near the floor.  If you smell
gas, STOP! Follow "B" in the safety information
above on this label.  If you don't smell gas, go to the
next step.

8.

Turn gas knob counter clockwise               from
"OFF" until it stops.  Push in gas control knob
and continue rotating counter clockwise
to "ON" position.  Make sure knob rest against
stop.

9.

Replace boiler door panel.

GAS CONTROL
KNOB SHOWN
IN "ON"
POSITION

GAS INLET

10. Turn on all electric power to the appliance.
11. Push in and release electric control reset button

(center of control cover).  Pilot is automatically
lighted.

12. Set thermostat to desired setting.
13. If the appliance will not operate, follow the

instructions “To Turn Off Gas To Appliance” and
call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1.

Set the thermostat to the lowest setting.

2.

Turn off all the elctric power to the appliance if
service is to be performed.

3.

Remove boiler door panel.

4.

Turn gas control knob clockwise               to
"OFF".  Make sure knob rest against stop.

5.

Replace boiler door panel.

BOILERS WITH AUTOMATICALLY LIT C2/IRI
PILOT AND AUTOMATIC GAS VALVES

1.

Close all gas valves.  Turn off electric power
supply.  Wait five (5)  minutes.

2.

Open manual pilot valve.  Turn on electric
power.  Push and release electric control reset
button (Center of control cover).  Pilot is auto-
matically lighted.

3.

Open main gas valve.

4.

Set temperature controls to desired tempera-
ture.

To Shut Down

Close all manual gas valves.  Turn off electric

power.

INSPECTION PROCEDURES

BURNERS

Clean main burners and air louvers of dust, lint and

debris.  Keep boiler area clear and free from com-
bustibles and flammable liquids.  Do not obstruct the
flow of combustion and ventilating air.  Make visual
check of burner and pilot flame.  Yellow flame indicates
clogging of air openings.  Lifting or blowing flame
indicates high gas pressure.  Low flame indicates low
gas pressure.

NOTE: 

 

Modulating burner flame varies in height from

approximately 1/4" at low fire to approximately 3" at
high fire.

CONTROLS

Check all controls to see that they are operational.

To check IID's electronic safety, turn off main burner.

FLAME SAFETY
CONTROL
RELAY

Fig.# 9318

Fig.# 8082

Summary of Contents for Gas Fired Boiler

Page 1: ...turn off or disconnect the electrical supply to the pump Instead shut off the gas supply at a location external to the appliance Raypak recommends that this manual be reviewed thoroughly before insta...

Page 2: ...vents premature lockout due to temporary conditions such as power failure or air pock ets 5 HIGH AND LOW GAS PRESSURE SWITCHES These switches sense either high or low gas pres sures and automatically...

Page 3: ...BOILERS WITH MANUALLY LIT PILOTS FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury o...

Page 4: ...ian or gas supplier 10 Stand to the side of the boiler and turn the gas control knob counter clockwise to ON 11 Replace boiler door panel 12 Turn on all electric power to the appliance 13 Set the ther...

Page 5: ...etting 2 Turn off all the electric power to the appliance if service is to be performed 3 Remove boiler door panel 4 Turn gas control knob clockwise to OFF Make sure knob rest against stop 5 Replace b...

Page 6: ...ontrol cover Pilot is automatically lighted 12 Set thermostat to desired setting 13 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technic...

Page 7: ...ranty conditions you must also specify date of installation 7 Fig S8144 0 RAYPAK HEATING AND HOT WATER SUPPLY EQUIPMENT LIMITED WARRANTY SCOPE Raypak Inc Raypak warrants to the original owner that all...

Page 8: ...Raypak Inc 31111 Agoura Road Westlake Village CA 91361 4699 818 889 1500 FAX 818 889 4522 Litho In U S A www raypak com...

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