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A

WARNING:

  Do  not  use  this  heater  if  any  part  has 

been  under  water.  Immediately  call  a  qualified  service 

technician to inspect the heater and to replace any part 

of  the  control  system  and  any  gas  control  which  has 

been under water.

A

WARNING:

  Should  overheating  occur  or  the  gas 

supply valve fail to shut off, do not turn off or disconnect 

the electrical supply to the heater. Instead, shut off the 

gas supply at a location external to the heater.

A

WARNING:

 Risk of electrical shock. More than one 

disconnect  switch  may  be  required  to  de-energize  the 

equipment before servicing.

A

WARNING:

  This  FlexGas  heater  is  intended  for 

operation on Natural Gas as the primary fuel. DO NOT 

use this heater on Propane Gas as the primary fuel.

Raypak  strongly  recommends  that  this  manual  be 

reviewed thoroughly before installing your Hi Delta heater 

equipped with FlexGas. Raypak also recommends that the 

appropriate Hi Delta Installation and Operating Instruction 

manual  (241663  for  models  302C-902C,  or  241664 

for  models  992C  –  2342C)  be  thoroughly  read  before 

attempting to install these heaters. Factory warranty does 

not apply to heaters that have been improperly installed 

or  operated.  (Refer  to  the  warranty  at  the  back  of  the 

standard Hi Delta manuals.) Installation and service must 

be  performed  by  a  qualified  installer,  service  agency  or 

gas  supplier.  If,  after  reviewing  these  manuals,  you  still 

have  questions  which  these  manuals  do  not  answer, 

please  contact  the  manufacturer  or  your  local  Raypak 

representative.
Thank you for purchasing a Raypak product. We hope you 

will be satisfied with the high quality and durability of our 

equipment.

Model Identification

The model identification number and heater serial number 

are found on the heater rating plate located on the lower 

right  outside  jacket  of  the  heater.  The  model  number 

will  have  the  form  H9  1262CD  or  similar  depending  on 

the  heater  size  and  configuration.  The  letter(s)  in  the 

first  group  of  characters  identifies  the  application  (H  = 

Hydronic Heating, WH = Domestic Hot Water (DHW), P = 

Pool). The number which follows identifies the firing mode 

(1 or 4 = on-off, 3 = 2-stage, 8 = 3-stage and 9 = 4-stage). 

NOTE:

  Not  all  these  firing  options  are  available  on  all 

heaters.  Refer to the Hi Delta manual for available firing 

options.  The second group of characters identifies the size 

of the heater (four numbers representing the approximate 

MBTUH input), and, where applicable, a letter, indicating 

the manufacturing series. The final character is the letter 

“D” which designates the heater as a FlexGas-equipped 

heater.

NOTE:

 Not all these firing options are available on all 

heaters.

Model 

Input 

(MBTUH)

Pipe Size 

(Nat)

Pipe Size (LP)

302CD

300

1-1⁄4"

3⁄4"

402CD

399

1-1⁄4"

3⁄4"

502CD

500

1-1⁄4"

3⁄4"

652CD

650

1-1⁄4"

3⁄4"

752CD

750

1-1⁄4"

1-1⁄4"

902CD

900

1-1⁄4"

1-1⁄4"

992CD

990

2"

1-1⁄4"

1262CD

1260

2"

1-1⁄4"

1532CD

1530

2"

1-1⁄4"

1802CD

1800

2"

1-1⁄4"

2072CD

2070

2"

1-1⁄4"

2342CD

2340

2"

1-1⁄4"

Table A.  FlexGas Specifications

Ratings and Certifications

Standards

•  ANSI  Z21.13  ·  CSA  4.9  -  latest  edition,  Gas-Fired 

Hot Water Boilers

•  CAN 3.1 - latest edition, Industrial and Commercial 

Gas-Fired Package Boilers

•  ANSI  Z21.56  ·  CSA  4.7  -  latest  edition,  Gas-Fired 

Pool Heaters

•  ANSI Z21.10.3 · CSA 4.3 - latest edition, Gas Water 

Heaters

APPROVED 

UNCONTROLLED DOCUMENT IF PRINTED 

 

Summary of Contents for FlexGas Hi Delta H 302CD-2342CD

Page 1: ...or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phon...

Page 2: ...First paragraph text revised on page 4 Bleeds Vents paragraph text revised on page 5 Revised Figure 4 on page 6 Safety Inspection point 7 text revised on page 8 Updated gas supply pressures from 5 0 t...

Page 3: ...ngs and Certifications 4 Component Locations 5 Installation Codes 5 Gas Supply 5 Bleed Vents 6 Start up 7 FlexGas System Start Up 8 FlexGas Operation 9 Wiring Diagram 10 Illustrated Parts List 11 APPR...

Page 4: ...Raypak product We hope you will be satisfied with the high quality and durability of our equipment Model Identification The model identification number and heater serial number are found on the heater...

Page 5: ...National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition NFGC National Electrical Code ANSI NFPA 70 latest edition NEC For Canada only CAN CGA B149 Installation Code B149 1 and CSA C22 1 C E C Part 1...

Page 6: ...tor s on the Hi Delta heater are nominally preset at 3 5 in WC The pressure regulator on the FlexGas propane system is nominally set at 2 2 0 1 in WC This can be verified by measuring the propane gas...

Page 7: ...the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to push in or turn the gas control knob Never use tools If the knob will not turn by h...

Page 8: ...control operation Ensure the manual valve on the natural gas supply is open and the manual valve on the propane supply is closed 2 Turn on the unit wait 15 seconds and the igniter should glow Look in...

Page 9: ...ront control panel 2 Turn FlexGas key to OFF 3 Close PRO manual valve 4 Open NAT manual valve 5 Turn FlexGas key to NAT 6 Turn the boiler on Safety Inspection 1 Check all thermostats and high limit se...

Page 10: ...10 Figure 5 FlexGas Control Panel Figure 6 Wiring Diagram Wiring Diagram APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 11: ...11 1 S 2 G 6 G 5 G 4 G 1 S 1 G 1 S 7 G 8 G 1 G 1 C ILLUSTRATED PARTS LIST APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 12: ...0F 4 G MANUAL GAS VALVE NAT 011945F 011945F 007665F 007665F 5 G MANUAL GAS VALVE PRO 011944F 011945F 011945F 011945F F 8 4 9 1 1 0 F 7 4 9 1 1 0 F 7 4 9 1 1 0 F 6 4 9 1 1 0 E V L A V R O T A L U G E R...

Page 13: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 www raypak com ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

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