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5

Gas Supply Pressure

A minimum of 5.0 in. WC and a maximum of 10.5 in.
WC upstream gas pressure is required under load and
no-load conditions for natural gas. A minimum of 8.0
in. WC and a maximum of 13.0 in. WC is required for
propane gas. The gas pressure regulator(s) supplied
on the heater is for low-pressure service. If upstream
gas pressures exceed 14.0 in. WC, intermediate gas
pressure regulators, of the lockup type, must be
installed.

When connecting additional gas utilization equipment
to the gas piping system, the existing piping must be
checked to determine if it has adequate capacity for
the combined load.

The gas valve pressure regulator(s) on the Hi Delta
heater are nominally preset at 3.5 in. WC. The pres-
sure regulator on the FlexGas propane system is
nominally set at 2.2 ± 0.1 in. WC.  This can be verified
by measuring the propane gas pressure at the upper
manifold pressure tap shown in Fig. 5. The pressure at
the gas valve(s) outlet tap, measured with a manome-
ter, while in operation should be 3.5 ± 0.1 in. WC for
natural gas. A nominal pressure of 1.3 in. WC will be
observed at the individual heater gas valve outlet taps
on propane gas. See Fig. 5 for gas pressure measure-
ment locations.

Bleeds/Vents

This FlexGas gas train is equipped with an propane
gas regulator and low gas pressure switch (optional on
302BD-902BD) which may need to be vented to the
outdoors as required by state and local codes. If these
components are required to be vented, the cover must
be removed and vent lines installed into the compo-
nents and ran to a suitable location outside the
building in compliance with the NFGC.  See Fig.3.

CAUTION: 

Do not use Teflon tape on gas line pipe

thread. A pipe compound rated for use with natural
and propane gases is recommended. Apply sparing-
ly only on male pipe ends, leaving the two end
threads bare.

CAUTION:

Support gas supply piping with hang-

ers, not by the heater or its accessories. Make sure
the gas piping is protected from physical damage
and freezing, where required.

Low Gas Pressure Switch 

(Optional on 302BD-902BD)

 

 

 

Fig. 2: Gas Supply Connection - Top View

NOTE:

DO NOT adjust the FlexGas propane regu-

lator setting without verifying proper operation
including the use of a flue gas analyzer.

Fig. 3: FlexGas Cover Removal & Vent Locations

CAUTION:

DO NOT adjust the individual heater

gas valve pressure settings when firing with
propane gas

Propane adjustments (if neces-

sary) should ONLY be made to the FlexGas
propane regulator.

Summary of Contents for FlexGas 302BD-2342BD

Page 1: ...s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the...

Page 2: ...he following Changes to step 4 of the FlexGas System Start up section on page 7 the Wiring Diagram was moved from page 5 to page 9 the addition of a note to the Attach Manometers to Measure Pressures...

Page 3: ...er to the Hi Delta manual for available firing options The second group of characters identifies the size of the heater four numbers representing the approximate MBTUH input and where applicable a let...

Page 4: ...gas and 13 0 in WC for propane gas The regulator should be placed a minimum distance of 10 times the pipe diameter upstream of the heater gas controls The heater must be isolated from the gas supply p...

Page 5: ...et taps on propane gas See Fig 5 for gas pressure measure ment locations Bleeds Vents This FlexGas gas train is equipped with an propane gas regulator and low gas pressure switch optional on 302BD 902...

Page 6: ...esult in a fire or explosion Do not use this appliance if any part has been under water immediately call a qualified service technician to inspect the appliance and to replace Initial Start up Tools N...

Page 7: ...ould open in 45 60 seconds 3 If burner does not light on first trial It will retry up to three times 4 Main burner ignition Check manifold gas pres sure at gas valve outlet pressure tap This should re...

Page 8: ...three times 9 Main burner ignition Check upper manifold gas pressure 10 If the pressure readings differ by more than 0 1 in WC remove screw cover from the gas pres sure regulator on the FlexGas fuel t...

Page 9: ...ll manometers and replace caps and screws 5 Replace all gas pressure caps 6 Check for gas leaks one more time 7 Restart unit Fig 5 FlexGas Control Panel Fig 6 Wiring Diagram Optional on 302BD 902BD Wi...

Page 10: ...10...

Page 11: ...LENOID VALVE PRO 012125F 011910F 011910F 011910F 4 G MANUAL GAS VALVE NAT 011945F 011945F 007665F 007665F 5 G MANUAL GAS VALVE PRO 011944F 011945F 011945F 011945F F 8 4 9 1 1 0 F 7 4 9 1 1 0 F 7 4 9 1...

Page 12: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A www raypak com...

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