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5

5.  BEFORE INSTALLATION

Please read these instructions thoroughly and completely 

before installation and before use. Failure to do so could 

cause property damage or serious personal injury or death 

and void your warranty.
By installing this product, you acknowledge the terms of 

the manufacturer's warranty and your Authorized Dealer's 

return policies. The heaters that have been installed 

cannot be returned. If you have any questions regarding 

the warranty or product return policies, please consult 

your Author ized Dealer prior to installation.
Open the box and carefully unpack the heater. Inspect all 

components.

•  Electrical Heater
•  Installation and Operation Manual

6.  INSTALLATION

The heaters are designed for indoor and outdoor use. 

All units must be mounted on a level base parallel to the 

ground. Secure the unit to the base with screws (not 

provided).

CAUTION:

 Combustible materials should be kept at least 

24" (610 mm) away from the heater.

Recommended Clearances:

TOP: 

18" (457 mm)

SIDES

: 6" (152 mm) away from your heater and the outlet 

hot water pipe.

7.  WATER CONNECTION

Please follow all plumbing instructions carefully. This 

product  must  be  installed  by  a  licensed  and  qualified 

plumber in accordance with all applicable national, state, 

pro vincial, and local plumbing codes.

IMPOR

TANT: When preparing the connections going to  

unit, make sure you do not use glue or putty. Any glue 

or putty going into the unit will damage the flow sensor 

permanently. Prior to the final connections to the unit, 

flush all the lines to clear any debris. 

NOTE:

  When  using  two-speed  pumps,  do  not  install 

a  gate  valve  on  the  inlet.  No  shut-off  valves  are  to  be 

installed in the piping between the spa heater outlet and 

the  spa.  If  using  an  in -line  chlorinator,  a  check  valve 

must  be  used.  Any  chlorinator  valves  that  can  cause 

return line block age will VOID the warranty. 

•  Spa/pool heater must be installed after installation of 

the filter. 

• 

Spa models (ELS 0005 and 0011) are supplied with 

1-1/2" NPT inlet and outlet plumbing connections.

• 

Pool models (ELS 0018 and 0028) are supplied with 

2" NPT inlet and outlet plumbing connections. 

•  All models are rated 240V single phase. 
•  Units are flow activated. 
•  No Hartford loop is required.
After tightening both fittings at the water heater, start the  

pump to allow  water to run through the spa/pool heater for 

at least 5-10 minutes. This process purges all the air from 

the water lines and must be performed prior to turning on 

the power at the unit. 

CAUTION:

 Failure to follow this step can cause permanent 

damage to the heating elements.

When any maintenance is performed on the spa/pool that 

may introduce air into the plumbing pipes, it is important 

to turn the power off to the spa/pool heater and purge the 

air out of the lines before allowing the unit to power up.

Dry-Firing of Elements

Dry-firing of elements is caused by water voids when power 

is on. All air must be purged from the system before any 

heat start-up. It is important to purge all air after cleaning 

or changing a car tridge filter. The filter casing acts as an 

air reservoir during this procedure, the circulation system 

must be on for at least two (2) minutes before you turn 

power on to this unit.
The  heater  must  have  an  adequate  flow  of  water  for 

proper operation. Adequate water flow removes the heat 

produced by the heater and transfers the heat to the spa/

pool  and  prevents  overheating.  Low  water  flow  usually 

results  from  dirty  filter  or  improperly  adjusted  manual 

bypass. 
The heater is designed to run at a minimum flow rate of  

15 gpm and maximum of 60 gpm. A manual bypass valve 

is needed when the flow rate exceeds 60 gpm.
Unit will not energize elements if the water flow is under 

15 gpm. Once 15 gpm has been established, the heating 

elements will energize 1 minute after flow is configured. 

This is to make sure the tank is completely filled with water 

and any air in the tank has had time to escape.

CAUTION:

  The  unit's  supporting  base  must  be  high 

enough to keep completely free of standing water at all 

times.

Summary of Contents for E3T Series

Page 1: ...y other appliance To do so may result in an explosion or fire NOTE The instructions in this manual are for the use of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system components Installation and service personnel are required by some states to be licensed Persons not qualified shall not attempt to install servi...

Page 2: ...FORE INSTALLATION 5 6 INSTALLATION 5 7 WATER CONNECTION 5 8 ELECTRICAL CONNECTIONS 7 9 OPERATION 8 10 CONTROL 8 11 TROUBLESHOOTING 10 12 WIRING DIAGRAMS 11 Revision 2 reflects the following changes Updated the Breaker Amperage on Tables B and C page 7 Updated Wiring Diagrams on page 11 ...

Page 3: ...servicing 1 WARNINGS Pay Attention to These Terms DANGER Indicates the presence of immediate hazards which will cause severe personal injury death or substantial property damage if ignored WARNING Indicates the presence of hazards or unsafe practices which could cause severe personal injury death or substantial property damage if ignored CAUTION Indicates the presence of hazards or unsafe practice...

Page 4: ...rature of 80 F 27 C or higher 4 OVERVIEW Congratulations on the purchase of the most advanced spa poolheaterinthemarket Togetthebestperformance and savings from your new heater it is important to install the heater in accordance with our instructions and the electrical plumbing codes applicable to your area If you have any questions please contact your Authorized Dealer or visit our website at www...

Page 5: ...on of the filter Spa models ELS 0005 and 0011 are supplied with 1 1 2 NPT inlet and outlet plumbing connections Pool models ELS 0018 and 0028 are supplied with 2 NPT inlet and outlet plumbing connections All models are rated 240V single phase Units are flow activated No Hartford loop is required After tightening both fittings at the water heater start the pump to allow water to run through the spa...

Page 6: ... RAIN WATER RUN OFFS The unit is designed to operate outdoors and can be exposed to rain However rain water run off falling directly onto the unit from a roof can cause damage and or shorten the life of your unit This may also void your warranty Install rain gutters or rain diverters on your roof if the unit is installed in a position where contact with rain run off may occur ...

Page 7: ...rical Code generally requires that all supply wires and corresponding circuit protection breakers used for hot water heating applications be sized to a minimum of 125 of the maximum current rating of the heater see model specifications below for details Before installing this product ensure that the home has sufficient electrical power available to handle the maximum amperage load of the applicabl...

Page 8: ... 40 C in one 1 degree increments by a simple turn of the knob The heater can be turned OFF by pushing the control knob once Hold the knob for three 3 seconds to switch from Fahrenheit to Centigrade 40 104 F 4 40 C Figure 3 Digital Control Code Description Action E1 Inlet sensor has a short No functions from all buttons no heat Need to replace sensor E2 Outlet sensor has a short No functions from a...

Page 9: ... 15 242375 9 59 15 15568 68 20 191172 68 20 12443 77 25 150000 77 25 10000 86 30 122049 86 30 8080 95 35 97403 8 95 35 6563 104 40 77394 104 40 5359 113 45 61780 2 113 45 4398 122 50 49539 7 122 50 3628 SPA 0005 SPA 0011 and POOL 0018 Use 2 sets 150K sensor for Inlet Outlet POOL 0027 Use 2 sets 150K sensor for Inlet Outlet with additional 2 10K Sensors Table E Spa Pool Sensor Resistance ...

Page 10: ...er conditions cold high winds Defective heating element Call the electric company Calculate temperature in Heat rise hr Heater input kw x 410 divided by spa gallonage This does not take into account heat loss due to weather Use spa cover Call an electrician Spa does not reach temperature Low flow Check filter skimmer basket pump Heating element continuously burning out High input voltage Poor wate...

Page 11: ...PPLY VH3 VH4 1 2 1 OUTLET THERMISTOR OF THE CHAMBER INLET THERMISTOR OF THE CHAMBER CN3 CN4 GND 1 2 HI LIMIT 3 HI LIMIT 3 L1 L2 L1 L2 L1 L2 HEATER2 1 3 1 2 1 2 1 2 WATER OUTLET WATER INLET 1 3 L1 L1 GND HI LIMIT 2 HEATER1 1 3 1 3 CPU TRANSFORMER VH1 VH2 CN1 CN2 CN4 VH3 VH4 CN8 1 2 3 FLOW SENSOR REMOTE CONTROL WIRE F1 250V 1A Y1 AC POWER SUPPLY 1 3 HI LIMIT 2 Figure 4 Spa Wiring Diagram Figure 5 Po...

Page 12: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A ...

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