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5

Table 3: Design Ratings

Pressure

Temperature

Tubeside

235 PSI

406°F

Shellside

190 PSI

406°F

Model

Boiler

Flow

Boiler

Head Loss

Pool

Flow

Pool

Head Loss

Heating

Surface

SS316L

CR24

Super Alloy

GPM

Feet

GPM

Feet

Sq. Ft.

Min

Max

Min

Max

Min

Max

Min

Max

RP-045

5

15

0.5

1.0

20

40

1.5

6.0

2.0

RP-075

10

20

1.0

2.5

20

50

1.5

7.0

2.8

RP-125

10

20

1.0

2.5

20

50

2.0

10.0

3.3

RP-185

CR24-185

20

30

1.0

2.0

20

50

1.5

9.5

4.9

RP-245

20

30

1.0

2.5

30

60

2.5

9.0

7.3

RP-305

CR24-305

20

35

1.5

4.0

30

60

1.5

6.0

9.4

RP-495

CR24-495

25

35

3.5

6.5

40

80

3.0

12.0

17.3

RP-995

50

100

4.0

13.0

70

120

5.5

15.0

23.7

Designed and fabricated to the

ASME B31.3 Process Piping Code

Installation Guidelines

Plumbing

Connections to the Indirect Pool Heater must be made

with materials that have similar galvanic properties to

the passivated 316 stainless steel or CR24 super alloy

of the heat exchanger. Connections to the heat source

plumbing should be made with 300 series stainless

steel nipples. Dielectric unions are recommended if

dissimilar plumbing is used. Connections to the pool

system should be made with CPVC or PVC adapters

or 300 series stainless steel nipples. Dielectric unions

are recommended if dissimilar plumbing is used.

The connection diagram, Figure 2, is shown for refer-

ence only. The system must be designed and installed

by a qualified installer and all local, state, provincial

and national codes, laws, regulations and ordinances

must be followed.

Flow

For optimal heat transfer, counter flow should be uti-

lized, that is the supply water from the heat source

should flow in the opposite direction of the return water

from the pool/spa, as shown in the connection dia-

gram, Figure 2. Systems must be designed to provide

flow rates within the range provided in Table 4. Do not

exceed the published maximum flow rates. On the

heating side, desired flow rates can be accomplished

with the pump sizing and/or use of balancing valves.

Table 4: Flow & Pressure Drop Specifications

Summary of Contents for CR24-185

Page 1: ...e of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system components Installation and service personnel are required by some states to be licensed Persons not qualified shall not attempt to install service or maintain this equipment This manual should be maintained in legible condition and kept adjacent to the heat...

Page 2: ... 3 2 to 3 Total Dissolved Solids PPM RP 316L SS 1000 MAXIMUM 1000 MAXIMUM 1000 MAXIMUM CR Super Alloy 3000 MAXIMUM 3000 MAXIMUM 3000 MAXIMUM Metals PPM 0 0 0 Free Chlorine MUST NOT EXCEED 5 PPM Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is balanced Automatic chemical dosing devices and salt chlorinators are usually more efficient in h...

Page 3: ...ncy resulting in the birth of a brain damaged or deformed child Pregnant women should stick to the 100 F 38 C maximum rule CAUTION 4 Before entering the spa or hot tub users should check the water temperature with an accurate ther mometer spa or hot tub thermostats may err in regulating water temperatures by as much as 4 F 2 2 C 5 Persons with a medical history of heart disease cir culatory proble...

Page 4: ...environments Due to its unsurpassed corrosion resistance this unique super alloy option is a true salt water product now available from Raypak for the most demanding of applica tions from high chlorination to high salt content HEAT SOURCE WATER IN POOL WATER OUT HEAT SOURCE WATER OUT POOL WATER IN Figure 1 Dimensions Table 1 Specifications SS316L CR24 Super Alloy L in A in B in C in D in F NPT G N...

Page 5: ... Connections to the heat source plumbing should be made with 300 series stainless steel nipples Dielectric unions are recommended if dissimilar plumbing is used Connections to the pool system should be made with CPVC or PVC adapters or 300 series stainless steel nipples Dielectric unions are recommended if dissimilar plumbing is used The connection diagram Figure 2 is shown for refer ence only The...

Page 6: ...ough resistance to direct adequate flow through the heat exchanger and must be aug mented by using the manual valve to throttle flow to provide approximately 6 to 15 ft of head across the 995 exchanger Controls The Indirect Pool Heater must be installed with tem perature and flow controls to protect the heat exchanger and control water temperature supplied to the pool or spa The return from the po...

Page 7: ...his Limited Warranty is the date of original installation if properly documented if you are not able to provide documentary proof of the date of original installation the Effective Date will be the date of manufacture plus 30 days If the HEATER is installed with a pool or spa the Applicable Warranty Period is one 1 year from the Effective Date parts and labor for the HEATER and component parts Thi...

Page 8: ...d in any way by ANY persons or agencies other than those authorized by Raypak Raypak reserves the right at all times to inspect or require the return of the defective product or component part and to verify warranty coverage at its factory The Limited Warranty is the only warranty for this product and its component parts given by Raypak No one is authorized to make any other warranties on Raypak s...

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