background image

4.  SERVICING PROCEDURES

SEQUENCE OF OPERATION

INTERMITTENT IGNITION DEVICE (IID)
Heaters equipped with the IID system will automatically
light the pilot burner first and then the main burner, each
time there is a call for heat from the tankstat.  Whenever
the tankstat calling for heat, the circulator supplied with
the heater, will be energized and should be running.  The
ignition control module will also be energized to initiate
the pilot ignition by opening the first main valve (pilot).  At
the same time, the electronic spark generator in the
module produces a high voltage spark pulse output that
lights the pilot burner.  If the pilot burner does not light,
the module will not energize the second main valve and
the burners will not light.  Ignition spark continues only
until the timed trial for ignition period ends.  Then, the
module goes into safety shutdown or lockout.  Lockout
de-energizes the first main valve operator and closes the
first main (pilot) valve in the gas control, stopping pilot
gas flow.  The ignition control system must be reset by
setting the tankstat  below water  temperature for one
minute or by turning off power to the module for one
minute.  When the pilot flame is established, flame
rectification circuit is completed between the sensor and
burner ground.  The flame sensing circuit in the module
detects the flame current, shuts off the spark generator
and energizes the second main valve operator which
opens the second main valve.  This allows gas to flow to
the burners where it is ignited by the pilot burner flame.
When the tankstat is satisfied, the valve operators are
de-energized shutting off the pilot and main burners, and
also the circulator.

19

START-UP PROCEDURES
SECTION 1

Filling the System

Fill system with water.  Purge all air from the system

using purge valve sequence.  After system is purged of
air, lower system pressure.

Flush system before putting into operation to assure

that foreign material does not damage pump seals.

SECTION 2

Checking the Circulator

Before lighting the heater and after system is filled,

make sure that circulator is operating properly.  Manual
gas valve should be off.

NOTE:  Circulator motor supplied with the heater does not
require lubrication.

SECTION 3. Lighting the Heater

For your safety read carefully before proceeding to light
the heater.

CAUTION:

 

Liquefied petroleum gas is heavier than air

and sinks to the ground.  Exercise extreme care in
lighting heater in confined areas.

For Standing Pilot Models

WARNING: If you do not follow these instructions  ex-
actly, a fire or explosion may result causing property
damage, personal injury or loss of life.

Summary of Contents for 260-401

Page 1: ...s of life Refer to this manual Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS Do not try to light an...

Page 2: ...l Wiring 14 Wiring Diagrams 19 4 SERVICING PROCEDURES 19 Sequence of Operation 19 Start Up Procedures 24 Inspection Procedures 25 Repair Section 26 5 TROUBLE SHOOTING GUIDE 30 Adjustments Replacements...

Page 3: ...answer please contact your local Raypak representative 2 GENERAL SPECIFICATIONS TheRaypakwaterheatersaredesigncertifiedbytheand testedundertherequirementsoftheAmericanNational Standard ANSI Z21 10 3...

Page 4: ...light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building Leave the building immediately and make sure that every one else leaves also Leave the doors open for venti...

Page 5: ...injury and may be used as a guide in determining the safest water temperature for your applications Temperature Time to Produce Serious Burn 120 F More than 5 minutes 125 F 1 1 2 to 2 minutes 130 F A...

Page 6: ...service circulatorreplacement controlreplacement etc CLEARANCE REQUIREMENTS FOR ALL MODELS 1 Minimum clearances from combustible surfaces Floor Front Back Right Left Top Top Flue Indoor Outdoor Vent 1...

Page 7: ...inches as follows Model Sq In Of Free Area 260 261 66 330 331 84 400 401 100 Location of the openings is the same as in the previous case that is within 12 inches of the top and within 12 inchesofthe...

Page 8: ...ded 3 Route flue sensor wire harness through the grommet installed in Step 2 Fig 9351 4 Remove door and locate wire from roll out sensor to Hi Limit with the male female connector BeforeInstallationof...

Page 9: ...aft hood outlet is recommended however when the total vent height is at least ten 10 feet draft hood relief opening to vent terminal the vent pipe size may be reduced as specified in the National Fuel...

Page 10: ...ate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers d Place in operation the appliance being inspected Follow the lighting instructions Adjust tankstat so appliance will...

Page 11: ...as pressure upstream of the gas valve and downstream which is the same as the manifold pressure The gas pressure regulator is preset and sealed at 4 W C for natural gas and 11 W C for propane gas Betw...

Page 12: ...at the time of installation No valve is to be placed between the relief valve and the storage tank The pressure rating of the relief valve must not exceed the 160 maximum working pressure indicated o...

Page 13: ...a disconnecting means within sight of the heater Remove the control box cover and make the power supply connections in the field wiring compartment The pump is supplied and factory wired to operate wi...

Page 14: ...PILOT MODELS 260 400 NOTES USE GROUND CLIP PROVIDED PUMP DELAY ADJUSTABLE BETWEEN 3 AND 10 MINUTES VENT TEMP SWITCH PROVIDED ONLY ON INDOOR HEATERS ROLL OUT AND VENT SWITCHES NOT REQUIRED ON MODELS 33...

Page 15: ...TIGNITIONDEVICE IID MODEL 260 15 NOTES USE GROUND CLIP PROVIDED FAILURE TO PROVIDE PROPER GROUND MAY RESULT IN LOCK OUT PUMP DELAY ADJUSTABLE BETWEEN 3 AND 10 MINUTES VENT TEMP SWITCH PROVIDED ONLY ON...

Page 16: ...ENTIGNITIONDEVICE IID MODELS 330 400 16 NOTES USE GROUND CLIP PROVIDED FAILURE TO PROVICE PROPER GROUND MAY RESULT IN LOCK OUT PUMP USED MUST BE RATED 10 AMPS MAX OR 3 4 HP MAX PUMP DELAY ADJUSTABLE B...

Page 17: ...17 WIRING DIAGRAM INTERMITTENT IGNITION DEVICE IID MODEL 261 LOW NOx...

Page 18: ...18 WIRING DIAGRAM INTERMITTENT IGNITION DEVICE IID MODEL 401 LOW NOx...

Page 19: ...ircuitiscompletedbetweenthesensorand burner ground The flame sensing circuit in the module detects the flame current shuts off the spark generator and energizes the second main valve operator which op...

Page 20: ...GASCONTROL KNOBSHOWN IN OFF POSITION GASINLET NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 6 Wait five 5 minutes to clear out any gas Then smell for gas...

Page 21: ...ry to light the pilot by hand B BEFORE OPERATINGsmell all around the heater area for gas Be sure to smell next to the floor because some gases are heavier than air and will settle on the floor WHAT TO...

Page 22: ...ade c Gas valve will shut off main burners after about three 3 minutes End of test If the gas valve 22 will not shut off follow the instructions To Turn Off Gas To Heater and call service technician o...

Page 23: ...er with gas supply off 2 Check ignition module as follows a Set the thermostat or controller to call for heat b Watch for continuous spark at the pilot burner c Check the ignition spark operation Time...

Page 24: ...ews from control box Open the control box 3 Remove the pilot wire from the ignition wire 4 Remove 2 screws that mount the pilot bracket to the air manifold assembly 5 Pull the pilot bracket downwards...

Page 25: ...up recheck all air vents and expansion tank levels COMBUSTIONCHAMBERREMOVAL Toremovecombustionchamberyoumustfirsthave removed the heat exchanger Unbolt metal combustion chamberretainerfromtopandremov...

Page 26: ...e power is on 2 Check continuity on thermostat and wiring circuit Replace thermostat or repair wiring connections 3 Check secondary voltage If no 24V replace transformer 1 Light pilot burner Follow li...

Page 27: ...er to installation instructions regarding combustion air requirements 2 Refer to installations instructions 3 See yellow flame section above 3 Pilot Outage Standing pilot models 4 Yellow lazy flame 5...

Page 28: ...s off pilot gas if pilot fails to light To reset interrupt power to heater NOTE Before troubleshooting familiarize yourself with the start up and checkout procedure Check line voltage power low voltag...

Page 29: ...NOTLIGHT CHECK FOR 24 V CHECKTHERMOCOUPLE AT GAS VALVE IF NOT 24 V IF 24 V IF O K IFDEFECTIVE CHECKTRANSFORMEROUPUT REPLACE FOR 24 V GAS VALVE REPLACE REPLACE GAS VALVE THERMOCOUPLE IF NO IF 24 V 24V...

Page 30: ...ce use a socket wrench and remove the manifold DONOTovertightenwhenreinstall ing 30 HIGHLIMITORTANKSTATREMOVAL 1 Turnoffelectricalpower 2 Removefrontinspectionpanel 3 Remove wires to high limit and lo...

Page 31: ...lling operation and avoid thinning any wall of the tube beyond 0 015 10 Use same procedure on opposite end 11 Apply line pressure test Re roll if necessary 12 ReinstallasoutlinedunderHEATEXCHANGER REA...

Page 32: ...32 FOR UNITS WITH A LOW NOx TRAY...

Page 33: ...33...

Page 34: ...34...

Page 35: ...ver on parts not manufactured by it but Raypak will apply any such warranty as may be provided to it by the parts manufacturer TO MAKE WARRANTY CLAIM Promptly notify the original installer supplying t...

Page 36: ...ak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 FAX 800 872 9725 Raypak Canada LTD 2805 Slough Street Mississauga Ontario Canada L4T 1G2 905 677 7999 FAX 905 677 8036 Litho in U S A www raypak...

Reviews: