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4

 SPX-10 Hydraulic Installation Guide for Verado systems

Procedure

Referring to the hydraulic circuit on the following page, modify the Mercury hydraulic 
system by installing the Raymarine hydraulic components, as follows:
1. Install the barbed hose fitting (with sealing washer) to port ‘R’ on the Type 1 pump.
2. Fit the 3’ (915 mm) return line low pressure hose over the barbed hose fitting and 

secure using the supplied hose clamp.

3. Attach the two 3’ (915 mm) high pressure hoses (with sealing washers) to ports ‘A’ 

and ’B’ on the Type 1 pump.

4. Attach the UNF Tee fittings (visually inspect the fittings to ensure that the face ‘O’ 

rings are in place).

5. Attach the 1’ (315 mm) high pressure hoses to the Tee fittings.
6. Attach the barbed Tee fitting to the hose from the Type 1 pump and secure using 

the supplied hose clamp.

7. Locate the ‘T’ port Mercury return hose at the back of the Verado helm (leads to 

the reservoir on the hydraulic pump module). Identify a suitable location along its 
length to install the barbed Tee fitting. 

WARNING:  Hydraulic fluid

Do not allow hydraulic fluid to come into prolonged contact with your skin. 

Thoroughly wash any affected areas. Wear protective nitrile gloves when 

working with hydraulic fluid.

8. Cut the return hose, install the barbed Tee fitting and secure using the supplied 

hose clamps.

Notes:  

(1) Hoses cut or removed from the helm should be held upright until reconnected.

(2) Do not allow hydraulic fluid to drain out of the hoses.
(3) Check and top-up the hydraulic pump reservoir as necessary during installation.

Locate and tag the ‘L’ and ‘R’ Mercury installed hoses at the back of the Verado 
helm.

9. Remove the Mercury ‘L’ hose and attach to the Tee fitting on the hose from ‘A’ on 

the Type 1 pump.

10. Connect the 1’ (315 mm) high pressure hose from the Tee fitting to ‘L’ on the back 

of the Verado helm.

11. Remove the Mercury ‘R’ hose and attach to the Tee fitting on the hose from ‘B’ on 

the Type 1 pump.

12. Connect the 1’ (315 mm) high pressure hose from the Tee fitting to ‘R’ on the back 

of the Verado helm.

13. Check all connections, fittings and clamps are tight.
14. Carry out the 

Initiating the system

 procedure (below).

87077_1.book  Page 4  Monday, November 26, 2007  2:24 PM

Summary of Contents for SmartPilot X-10

Page 1: ...SmartPilot X 10 Hydraulic Installation Guide for Verado systems 87077_1 book Page 1 Monday November 26 2007 2 24 PM...

Page 2: ...Raymarine and SeaTalk are trademarks of Raymarine plc Verado is a Registered Trademark of Mercury Marine Handbook contents copyright Raymarine plc 87077_1 book Page 2 Monday November 26 2007 2 24 PM...

Page 3: ...wer Steering Primer Module Mercury part number 91 895040K01 Required only if you cannot start the engine e g if the boat is out of the water Mounting the Type 1 Pump The Type 1 pump must be mounted Wi...

Page 4: ...if Mercury extension hoses are used No sharp bends kinks or chafing of tube Provide protection from physical damage Mount pump either horizontally or with connector end up Install in a dry location Ty...

Page 5: ...ose connected to T and the high pressure connections connected to R and L at the rear of the Mercury helm Do NOT disconnect or modify the high pressure hose from P on the Mercury helm to the Mercury h...

Page 6: ...the barbed Tee fitting WARNING Hydraulic fluid Do not allow hydraulic fluid to come into prolonged contact with your skin Thoroughly wash any affected areas Wear protective nitrile gloves when workin...

Page 7: ...mpleted Before the steering system is used to steer the boat you must Bleed the system Check the system for leaks Commission the system Mercury Helm Mercury steering actuator E R T L P Type 1 Pump B R...

Page 8: ...Slowly turn the helm to Starboard If the fluid level in the reservoir level falls below 50 i Stop the engine and refill with Mercury hydraulic oil part No 92 858002K01 ii Restart the engine 4 Slowly...

Page 9: ...illing template D8590 1 Clearance hole Drill 6 5 mm 17 64 in Clearance hole Drill 6 5 mm 17 64 in Type 1 pump Front Remove shaded areas only 89 mm 3 1 2 in 87077_1 book Page 7 Monday November 26 2007...

Page 10: ...87077_1 book Page 8 Monday November 26 2007 2 24 PM...

Page 11: ...87077_1 book Page 9 Monday November 26 2007 2 24 PM...

Page 12: ...outh Hampshire PO6 3TD UK Tel 44 0 23 9269 3611 Raymarine Inc 21 Manchester Street Merrimack NH 03054USA Tel 1 603 881 5200 www raymarine com Document Number 87077 1 Date November 2007 87077_1 book Pa...

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