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12

• Environment:

• This drive is not waterproof, so you should mount it in a dry location, clear of any bilge 

water. 

Mounting bolts

Attach the mounting foot with two stainless steel M12 (

1

/

inch) bolts and lock nuts/lock 

washers. 

Note:  

Before finally tightening the bolts you must check sprocket alignment (see page 14) and chain 

tension (see page 15). 

Note:  

Always mount the drive as securely as possible to make sure it performs reliably and the chain 

remains correctly aligned. 

Connecting to the steering system

The rotary drive is connected to the steering system by a chain drive between a sprocket on 
the drive and a sprocket on the boat’s steering shaft. 

Note:  

Most steering gear manufacturers supply special autopilot drive attachments, and many include 

this as standard. Contact your steering gear manufacturer for more information.

When you have checked with the steering gear manufacturer about how and where you can 
attach the autopilot chain to the boat’s steering system, you need to:

• determine the sprocket and chain sizes
• attach and align the sprockets and chain
• tension the chain correctly

Determining the sprocket and chain sizes
Chain size

Recommended chain size: standard 

3

/

inch pitch.

Sprocket sizes

To determine the sprocket sizes required at the steering shaft and rotary drive:

• count the number of times the steering shaft turns when you move the rudder from har-

dover to hardover

• use 

Figure 3 

 to determine the sprocket sizes required at the steering gear shaft (steering 

sprocket) and at the rotary drive (drive sprocket) by:
• reading up from the number of steering shaft turns (on the horizontal axis) until you 

reach the line for Type 1 or Type 2 drive (as appropriate)

• reading across (to the vertical axis) to identify the appropriate steering and drive 

sprocket sizes from the table on the left 

• for example, if the steering shaft turns twice when the rudder moves from hardover to 

hardover you will need (as indicated by the dotted lines on 

Figure 3 

):

81174_4.book  Page 12  Tuesday, October 29, 2013  11:42 AM

Summary of Contents for M81135

Page 1: ...ry Drive Installation instructions English Date 11 2006 Document number 81174 5 EN 2006 Raymarine UK Limited M81135 Type 1 Rotary Drive 12 V M81136 Type 2 Rotary Drive 12 V M81137 Type 2 Rotary Drive...

Page 2: ......

Page 3: ...ences between the product and the handbook WARNING Product installation This equipment must be installed in accordance with the instructions contained in this handbook Failure to do so could result in...

Page 4: ...heelie bin symbol illustrated above and found on our products signifies that this product should not be disposed of in general waste or landfill Please contact your local dealer national distributor o...

Page 5: ...Raymarine rotary drive unit provides smooth powerful autopilot controlled steering with quiet operation The main parts of the drive are a rugged electric motor that drives a precision epicyclic gearb...

Page 6: ...t displacement 10 000 kg 22 000 lb 20 000 kg 44 000 lb Peak output torque 20 Nm 180 lb in 34 Nm 300 lb in Maximum shaft speed 33 rpm 33 rpm Recommended hardover to har dover time no load 10 sec 10 sec...

Page 7: ...ve and steering system see page 12 thread locking compound suitable drive chain see page 12 suitable cable and electrical connectors for the drive motor and clutch see page 16 Note Make sure youhaveob...

Page 8: ...he guidelines given here describe the conditions for optimum EMC performance but it is recognized that it may not be possible to meet all of these conditions in all situations To ensure the best possi...

Page 9: ...fied cables are used Cutting and rejoiningthesecablescan compromise EMC performance and must be avoided unless doing so is detailed in the installation manual If a suppression ferrite is attached to a...

Page 10: ...ration do not attach this drive to any structures that support cabins Drive orientation The drive can be mounted on a vertical or horizontal surface If necessary you can rotate the mounting foot throu...

Page 11: ...nd where you can attach the autopilot chain to the boat s steering system you need to determine the sprocket and chain sizes attach and align the sprockets and chain tension the chain correctly Determ...

Page 12: ...foradvice Obtaining the steering sprocket Obtain the appropriate sized steering sprocket from the steering system manufacturer Obtaining the drive sprocket YourRaymarinedealercansupplythefollowingdriv...

Page 13: ...by holding a straight edge between the edge of the sprockets see Figure 5 CAUTION Drive sprocket To stop the drive sprocket rotating on the drive shaft the shaft has a 1 8 inch square projection a woo...

Page 14: ...nsionisnotsetcorrectly theresultinglostmotionwillimpairsteeringperformance To adjust chain tension Drives mountedhorizontally place asmany of thesupplied shims as necessary underthe mounting foot see...

Page 15: ...re correctly aligned 3 Connecting to the course computer The rotary drive has electrical connections for drive motor two single core cables red and black WARNING Moving parts Keep clear of moving stee...

Page 16: ...count the EMC installation guidelines see page9 4 Connect the cables to the course computer see Figure 2 CLUTCH terminals red core to ve blue core to ve MOTOR terminals at this stage you can connect e...

Page 17: ...d steering check Do the chain and sprockets move freely and in correct alignment from hardover to hardover Note Whenyou have installed the entire autopilot system youwill need tocomplete anautopilot s...

Page 18: ...ce from your Raymarine equipment guidelines are given in theinstallation instructions toenable you toensureminimum interactionbetween dif ferent items of equipment i e ensure optimum Electromagnetic C...

Page 19: ...20...

Page 20: ...www raymarine com...

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