RAYLASE SUPERSCAN IV-10 Manual Download Page 4

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CONTENTS

MN105-en / v1.0.12

.............................................................................................................................. 37

MAINTENANCE

_______________________________________ 38

6.1

Cleaning

............................................................................................................................. 38

6.2

Servicing

............................................................................................................................ 39

6.3

Replacing the protective window

....................................................................................... 40

UNINSTALLING

_______________________________________ 42

7.1

Safety when uninstalling

.................................................................................................... 42

7.2

Uninstalling the deflection unit

........................................................................................... 42

STORAGE

____________________________________________ 43

TRANSPORTATION

___________________________________ 44

DISPOSAL

____________________________________________ 45

TROUBLESHOOTING

__________________________________ 46

INDEX

____________________________________________________ 47

Summary of Contents for SUPERSCAN IV-10

Page 1: ...2 AXIS DEFLECTION UNITS Translation of the original manual SUPERSCAN IV SUPERSCAN IV 10 SUPERSCAN IV 15 SUPERSCAN IV 20 SUPERSCAN IV 30...

Page 2: ...ibed in this manual and the information it contains without prior notification All rights reserved Duplication of this manual including extracts particularly by photocopying scanning or photographing...

Page 3: ...ehaviour in case of destroyed zinc selenide ZnSe lenses 11 3 PRODUCT DESCRIPTION ______________________________12 3 1 Items included accessories and spare parts 12 3 2 General description 12 3 3 Produ...

Page 4: ...STALLING _______________________________________42 7 1 Safety when uninstalling 42 7 2 Uninstalling the deflection unit 42 8 STORAGE ____________________________________________43 9 TRANSPORTATION ___...

Page 5: ...involved in developing installing uninstalling or using a laser system with a RAYLASE deflection unit If the deflection unit is sold on this manual or an authorised copy must be passed on with it 1 2...

Page 6: ...d conditions html RAYLASE GmbH has no obligation to repair any defects occurring under the following circumstances If the product has been operated outside the specifications If unauthorised repairs h...

Page 7: ...e or warranty regarding suitability for particular purposes RAYLASE is not responsible for damage resulting from the application Individual assemblies or other assemblies manufactured by RAYLASE may b...

Page 8: ...by optical instruments e g magnifiers lenses telescopes 2 The accessible laser radiation is in the visible spectral range 400 nm to 700 nm Short exposure times up to 0 25 s are not dangerous to the e...

Page 9: ...faces matt and dark surfaces can also reflect laser radiation and that a laser beam reflected several times can still be dangerous In addition the deflection unit can be destroyed by back reflection X...

Page 10: ...2 4 2 Measures to prevent uncontrolled escape of laser radiation If the mirrors in the deflection unit are destroyed the laser beam no longer exits the deflection unit at the intended beam output but...

Page 11: ...ned in the coating and the relative size of the decomposed area of the lens surface mean that even in the worst cases the resulting radioactive exposure levels are normally well below the limits set o...

Page 12: ...oftware package 3 2 General description 3 2 1 Deflection unit The deflection unit can be used to deflect a laser beam in the X and Y direction This results in a two dimensional area in which the laser...

Page 13: ...interface 7 Cooling water outlet optional 2 Power supply 8 Input aperture 3 SL2 100 interface 9 Beam output 4 Air inlet optional 10 Processing area 5 Air outlet optional 11 Galvanometer scanner with...

Page 14: ...ing distortion see figure must be compensated by the deflection unit Distortion caused by XY deflection Distortion caused by F Theta lens Distortion caused by XY deflection with F Theta lens 3 2 3 Pro...

Page 15: ...es Fig 5 Collimator Bracket Set 002 for connecting a D25 collimator to SUPERSCAN IV 15 Fig 6 Collimator Bracket Set 001 for connecting a D50 collimator to SUPERSCAN IV 30 3 2 5 Collimator A collimator...

Page 16: ...window to a water cooling optional see page 31 Requirements for cooling water to an air flush for the mirrors optional see page 31 Requirements for cooling air The power is supplied to a D SUB 3W3 M c...

Page 17: ...an only be used within these parameters The parameters are specified in the type code on the rating plate Further information on the specifications on the rating plate can be found on the Internet at...

Page 18: ...ock or sync signals of the interface are faulty Err red Error On continuously to indicate a general fault on the axis and also during the boot sequence of the axis The boot sequence lasts for a few se...

Page 19: ...duct is designed Product number Serial number Year of production month The product and serial number are also used to identify the product The protective seal warns against unauthorised opening of the...

Page 20: ...ally controlled position signals of the moving optical elements RAYLASE is continuously working on optimizing the manufacturing process for our products in order to save energy and CO2 Among other thi...

Page 21: ...2 40 rad IP Code 64 Emission sound pressure level 70 dB A Remark All angles optical 1 Drift per axis After 30 min warm up at constant ambient temperature and process loads 2 After 30 min warm up under...

Page 22: ...s 2 30 50 Positioning speed at 48 V rad s 2 30 80 Tracking error ms 0 10 3 0 12 4 Step response time at 1 of full scale ms 5 0 41 0 33 Position noise RMS rad 4 5 1 M Optimized tuning for high precisi...

Page 23: ...e at 1 of full scale ms 3 0 49 0 65 0 43 0 37 0 80 0 50 0 47 Position noise RMS rad 4 5 1 VC Optimized tuning for a wide range of applications with emphasis on processing speed W Optimized tuning for...

Page 24: ...5 45 50 Processing speed at 48 V rad s 50 60 75 200 Positioning speed at 30 V rad s 2 45 45 50 Positioning speed at 48 V rad s 2 50 60 75 200 Tracking error ms 3 0 28 3 0 25 4 0 20 3 0 40 5 Step respo...

Page 25: ...V rad s 30 35 40 30 Processing speed at 48 V rad s 50 55 65 50 Positioning speed at 30 V rad s 2 30 35 40 30 Positioning speed at 48 V rad s 2 50 55 65 50 Tracking error ms 0 48 3 0 43 3 0 30 4 0 24 3...

Page 26: ...nel that can transfer a data packet to the scan head every 10 s normally these will be target positions for the axis Whenever it becomes necessary to transfer a command to the scan head during process...

Page 27: ...Z CHANNEL nu 6 O Y STATUS 19 O Y STATUS 7 O Z STATUS nu 20 O Z STATUS nu 8 O X STATUS 21 O X STATUS 9 nc 22 nc 10 nc 23 Signal GND 11 Signal GND 24 Signal GND 12 nc 25 nc 13 nc I diff input nc not con...

Page 28: ...ts due to the missing target position a minimum interpolation period of 22 s should be configured on the scan head The currently configured interpolation period can be retrieved via the command SetMod...

Page 29: ...pair cable of type 2 LifYCY 2x2x0 25 mm2 must be used for the connection The wiring is shown below as viewed from the back of the D SUB 9 M plugs Fig 12 Wiring SL2 100 Interface 3 7 9 3 Power supply T...

Page 30: ...es If other connection cables are used the following description must be strictly adhered to in order to ensure proper functioning of the system 3 7 10 1 SL2 100 Interface The following figure describ...

Page 31: ...ng is excluded from the warranty The mechanical type S is made of stainless steel Hence there is no pitting even with copper parts in the cooling circuit Cooling water alternatives Clean drinking wate...

Page 32: ...not exceed the specified low voltage During all work on the electrical power supply and the electrical systems observe the relevant electrical safety regulations WARNING Risk of injury due to laser ra...

Page 33: ...fully remove the protective cover on the deflection unit beam output and the protective cover on the lens 2 Check the deflection unit and the lens for impurities and damage Impurities must be removed...

Page 34: ...Requirements for cooling water Complete the installation according to chapter 4 7 4 6 2 Installation with Collimator Bracket Set Fig 16 Installation options SUPERSCAN IV 15 with Collimator Bracket Set...

Page 35: ...cooled collimator brackets for example using Collimator Bracket Set 001 it is recommended to implement the following cooling circuit chiller flow line deflection unit inlet deflection unit outlet coll...

Page 36: ...3c Only operate the deflection unit up to the maximum permitted laser power Refer to the specifications in the technical data for detailsC2 05 0 4 Only operate the deflection unit when it is closed M...

Page 37: ...cal connection has been carried out completely and correctly see page 32 Installation 3 Check that the deflection unit has suitable mirrors To do this refer to the deflection unit rating plate and com...

Page 38: ...accidentally switched on again 3 Clean the deflection unit housing with a soft lint free duster 4 If there is more severe dirt moisten the cloth with a non aggressive cleaning solution e g soap soluti...

Page 39: ...surface is completely clean Use a new lens cleaning cloth each time 6 1 4 Cleaning the mirrors The mirrors are very sensitive and may only be cleaned by experienced professionals We recommend sending...

Page 40: ...ring 5 Screws for the output plate 3 Protective window 6 Screws for the protective window Fig 18 Protective window replacing variants 1 and 2 The opening of the deflection unit must be done in a dust...

Page 41: ...in a dust protected environment If dust deposits on the optics it burns in during operation by the laser radiation so that the optics will be destroyed 1 Remove the four retaining screws 1 of the prot...

Page 42: ...case the product fell down it must not be used any more It has to be sent back to RAYLASE for service 7 2 Uninstalling the deflection unit 1 Switch off the laser system and secure it against accidenta...

Page 43: ...STORAGE 2022 RAYLASE GmbH SUPERSCAN IV MN105 en v1 0 12 43 8 STORAGE The deflection unit must be stored in a dust free location and under the specified ambient conditions see page 21 Ambient condition...

Page 44: ...Damage due to improper transportation During transportation or shipping of the deflection unit there is a risk of it being damaged Seal the deflection unit in a dust proof container before transportat...

Page 45: ...10 DISPOSAL 2022 RAYLASE GmbH SUPERSCAN IV MN105 en v1 0 12 45 10 DISPOSAL Observe the applicable regulations for disposal of the product...

Page 46: ...al energy supply defective Processing parameters incorrect Deflection unit unsuitable for selected application Processing quality has deteriorated Lens or protective window dirty See page 38 Cleaning...

Page 47: ...t 12 H Hazards 10 I Installation 32 33 Completion 35 Preparation 33 Safety 32 Instruction required instruction 11 Interfaces 26 Items included 12 L Laser area 9 Laser radiation 10 Laser system classif...

Page 48: ...2022 RAYLASE GmbH SUPERSCAN IV MN105 v1 0 12 48 Storage 43 T Technical data 21 Training required 11 Transportation 44 Troubleshooting 46 U Uninstalling 42 Safety 42 W Warranty 6 Weight 21...

Page 49: ...Wessling Germany 49 8153 9999 699 info raylase de China subsidiary RAYLASE Laser Technology Shenzhen Ltd Shenzhen China 86 755 2824 8533 info raylase cn USA subsidiary RAYLASE Laser Technology Inc Ne...

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