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Cleaning 

Chapter 

 MN049 / v1.0.0 

3-Axis Subsystem AS-50 for Laser Beam Deflection 

23 

For subsystems fitted with a protection window only 

6.2.1 

Instructions for cleaning protection windows 

 

 

 

 

Warning:

  

The laser beam can cause severe injury to the eyes and the skin. Before clean-
ing, make sure that the laser device is switched off and secured against acci-
dentally being switched on. 

 

Fingerprints contain aggressive substances that can damage the optical surfaces. Optical 
surfaces should therefore only be touched when wearing suitable gloves or with a lens clean-
ing cloth. 

o

  Only touch the optical elements when wearing unpowdered latex gloves and only touch the 

edges. 

o

  Blow loose particles from the surface with clean and oil-free compressed air. Note that the 

compressed air in workshops can contain oil particles and is therefore unsuitable for clean-
ing the optical system. 

o

  Moisten a suitable lens cleaning cloth with ethanol suitable for cleaning optical compo-

nents. 

o

  Place one end of the moistened cloth on the optical system and slowly move it over the 

optical components. Do not exert any pressure and do not rub the optical components. 

o

  Remove any remaining ethanol residue with a dry optical cloth. 

o

  Repeat the procedure until the surface is completely clean. Use a new cleaning cloth for 

each repetition. 

 

6.2.2 

Instructions for cleaning focusing lenses and mirrors  

 

 

 

 

Warning:

  

The laser beam can cause severe injury to the eyes and the skin. Before clean-
ing, make sure that the laser device is switched off and secured against acci-
dentally being switched on. 

 

The optical surfaces are extremely sensitive and may only be cleaned by experienced per-
sonnel.  

The procedure for cleaning the focusing lenses in the linear translator is as follows: 

o

  Mark the installation position of the focusing lens to be cleaned to allow easy re-

installation. 

o

  Remove the focusing lens from the linear translator. 

o

  Clean the focusing lens as described above (

 page 23, Instructions for cleaning protec-

tion windows). 

o

  We recommend leaving the lens in the lens holder during cleaning. However, if you do 

remove the lens from its holder, when replacing it make sure that the lens is precisely posi-
tioned in the guide on the holder and refer to the data sheet for the specified direction for 
the focusing lens. Close the lens holder with a torque wrench with a maximum force of 
15 cNm.  

o

  Install the lens holder in the linear translator. Pay attention to the corresponding markings. 

 

For cleaning the mirrors and the moving lens, we strongly recommend sending the subsystem 
to RAYLASE, as opening of the deflection unit or dismantling of the moving lens by unauthor-
ized personnel voids the warranty. 

However, if you do want to clean the mirrors yourself, follow the same procedure as for clean-
ing the protection window but with even more care (

 page 23, Instructions for cleaning pro-

tection windows). 

Summary of Contents for AXIALSCAN-50

Page 1: ...3 Axis Subsystem AS for Laser Beam Deflection AXIALSCAN 50 ...

Page 2: ...the infor mation contained therein without prior notice The software included in the product and this manual itself are protected by copyright All rights are reserved Duplication of this manual in whole or in part particularly by photocopy ing scanning or imaging and reproduction by any means are forbidden without the prior writ ten consent of RAYLASE ...

Page 3: ...RIPTION 12 4 1 Subsystem 12 4 2 Functional principle 13 4 3 Protection window 14 4 4 Interfaces of the subsystem 15 4 4 1 Digital Interface 15 4 4 2 Power supply 15 5 INSTALLATION 16 5 1 Mount subsystem 17 5 2 Checking the beam coupling 17 5 2 1 Preparation 17 5 2 2 Checking procedure 18 5 2 3 Assembly 19 5 3 Adjustment Procedure 20 5 3 1 Preparation 20 5 3 2 Adjusting the field size 21 6 CLEANING...

Page 4: ...gns may not be removed Signs that have become illegible must be replaced The rating plates and the identification codes printed on them can be used to determine the type of the subsystem page 11 Rating plate code The serial number and the item number are also used to identify the subsystem The ground symbol identifies the ground connection on the subsystem This connection can be connected to the l...

Page 5: ...on is in the visible spectrum from 400nm to 700nm Short term exposure up to 0 25s is not dangerous to the eyes as long as the cross section is not re duced by optical instruments magnifying glasses lenses telescopes Additional radiation components outside the wavelength range from 400nm 700nm meet the requirements for class 1M 3R The accessible laser radiation is in a wavelength range of 302 5nm t...

Page 6: ...exposed to the radiation as a result Note that even apparently diffuse surfaces can reflect laser radiation and a laser beam that has been reflected several times can still be dangerous The laser area must be indicated by corresponding warning signs or lamps and protected by appropriate shading and interlock switches No flammable or explosive objects or liquids should be located in the laser area ...

Page 7: ...on on qualified and safe handling of the subsystem You should therefore familiarize yourself with the content of this manual before using the subsystem for the first time In case of any queries please contact RAYLASE The operating manual must be accessible to anyone who will be involved in developing in stalling or using a laser device featuring the RAYLASE subsystem If the subsystem is sold on th...

Page 8: ...d Driver for RAYLASE control cards Software RAYLASE weldMARK or customer specific software PC Laser System Power Supply RAYLASE Subsystem RAYLASE RLC USB unit PC Laser system USB port Power Supply RAYLASE Subsystem Driver for RAYLASE control cards Software RAYLASE weldMARK or customer specific software RS232 PC RAYLASE SP ICE control card Stand alone hardware Laser system RAYLASE Subsystem Driver ...

Page 9: ...fied cleaning of the optical areas Note No implicit guarantee or warranty of suitability for specific purposes has been made RAYLASE is not responsible for damages arising from use of the product Individual assemblies or other assemblies manufactured by RAYLASE may be subject to separate warranty conditions Refer to the corresponding manuals for further information 2 5 Manufacturer RAYLASE AG Arge...

Page 10: ...of the deflection unit LED arrangement Name Color Meaning D1 red CLK error Data transmission faulty Cable defective D2 red Parity error Z D3 not used D4 green Temp status Z Temperature status availa ble if LEDs are lit D5 not used D6 orange New data Z New data is being trans ferred if status LEDs are lit D7 not used D8 red Error Z Galvanometer scanner or driver electronics defective Power supply d...

Page 11: ...ives The subsystem conforms to the requirements of the following directives EU Directive 2004 108 EG or German law on electromagnetic compatibility EMVG EU Directive 2002 95 EC or German law on electrical equipment ElektroG For details of conformity with other directives contact RAYLASE 3 2 Rating plate code The subsystem is equipped with rating plates The following type designation is used in the...

Page 12: ...ted with one or two focusing lenses An additional lens with linear movement allows the focusing length to be adjusted In these systems the lens with linear movement is moved within a small range by a galva nometer unit This so called linear translator allows the focusing length to be adjusted to the relevant deflection angle of the deflection unit Compared to an F Theta lens this provides a relati...

Page 13: ...put 6 Galvanometer scanner with mirror 7 Operating field 8 Power supply of subsystem 9 Digital interface of deflection unit 10 Input coolant 11 Output coolant 12 Status LEDs Important information When connecting the water cooling make sure that no coolant gets into the subsystem The units are not waterproof and liquids can damage both the optical system and the electronics Fig 3 Functional descrip...

Page 14: ...g Installation instructions o Before installation check the protection window for dirt scratches or cracks If the protection window is dirty it must be cleaned page 23 Instructions for cleaning protection windows If the protection window is scratched or cracked it must be replaced o Screw the protection window and mount into the beam output on the deflection unit until it is positioned securely Fi...

Page 15: ...14 PCH 6 XCH 15 Status2 7 YCH 16 Status2 8 YCH 17 GND 9 ZCH I Diff Input nc not connected O Diff Output Specifications Diff Input Diff Input Diff Output Diff Output Input voltage 5V Output low max 0 6V max 40mA Input threshold 200mV Output high min 2V 50Ω max 40mA Hysteresis typ 45mV ESD protection 10kV Input impedance 120Ω ESD protection 15kV 4 4 2 Power supply The 6 pin EPIC connector provides t...

Page 16: ... an appropriate working chamber If this is not possible appropriate protective measures for the laser class must be implemented The mirrors in the deflection unit must move freely after installation of the deflection unit No components of the laser device may protrude into the deflection unit The laser device must be of sufficient quality that the laser beam can only be emitted at the beam output ...

Page 17: ... screws Note The subsystem may only be installed using the pins and screws specified by RAYLASE Follow the installation drawing supplied 5 2 Checking the beam coupling 5 2 1 Preparation In order to be able to check the beam coupling all components located in the beam path must be removed Take note of the following steps o Remove the Focusing lens 1 o Open the cover 2 o Mark the position of linear ...

Page 18: ...ial to the linear translator If this is not the case the input point and if necessary the input angle of the laser beam must be adjusted as described below Warning The laser beam can cause severe injury to the eyes and the skin Make sure that all personnel in the laser area are wearing appropriate protective goggles and if necessary protective clothing Fig 6 Checking the beam coupling ...

Page 19: ...the lens holder in its slot o Turn on the laser at low power for just long enough for a clearly visible effect to appear on the thermo transfer paper o Check the beam diameter It must be smaller than the input aperture specified in the data sheet If the beam diameter at the beam output is greater than that measured at the beam input this indicates excessive divergence of the laser beam In this cas...

Page 20: ...ired operating field size Make sure that you use the following identification code The following identification code is used for AXIALSCAN 50 type subsystems Type AS 50 AXIALSCAN 5ß Aperture mm Coating code Wavelength nm Laser Y 1064 Nd YAG C 10600 CO2 Field size range min max Type st standard Operating field size XX XX XX_XXXX XXXXxxx_XXXX gcd o Create all electrical connections for the power sup...

Page 21: ...beam can cause severe injury to the eyes and the skin Make sure that all personnel in the laser area are wearing appropriate protective goggles and if necessary protective clothing o Place a target of the same size as the operating field at the specified working distance from the deflection unit o In turn use the laser to mark a square in the center of the field and at one corner o Check that the ...

Page 22: ...hed on Dirty optical surfaces result in increased absorption of the laser radiation This can cause the dirt to heat up sufficiently for it to burn into the optical surfaces and permanently damage them The following circumstances can cause increased accumulation of dirt The ambient atmosphere is contaminated with dirt grease or other particles Vapors and particles are produced while working Talking...

Page 23: ...for cleaning focusing lenses and mirrors Warning The laser beam can cause severe injury to the eyes and the skin Before clean ing make sure that the laser device is switched off and secured against acci dentally being switched on The optical surfaces are extremely sensitive and may only be cleaned by experienced per sonnel The procedure for cleaning the focusing lenses in the linear translator is ...

Page 24: ... in structions below Damage to anti reflex coating Possible causes Coating coming into contact with water acids or alkalis Mechanical damage due to improper cleaning or handling Action Pack the optical elements in an airtight sealed plastic container Return the container to your supplier The supplier is responsible for professional disposal of the material Damage to optical element Possible causes...

Page 25: ... with a damp cloth and pack the cleaning cloths in a sealed plastic container Return the containers to your supplier The supplier is responsible for professional disposal of the material Warning Because of the risks outlined zinc selenide optical elements must be cleaned with special care and is performed entirely at your own risk ...

Page 26: ...is Subsystem AS 50 for Laser Beam Deflection MN049 v1 0 0 7 MAINTENANCE The subsystem does not contain any user serviceable parts Repairs may only be carried out by RAYLASE as special know how and comprehensive testing methods are required ...

Page 27: ...cleaning protection windows page 23 Instructions for cleaning focusing lenses and mirrors Laser power decreasing The RAYLASE weldMARK marking software can compen sate for a loss of laser power Menu System Global adjustments Marking parameters changed Beam expander changed Laser spot changed Dirty optical system page 23 Instructions for cleaning protection windows Dirty or dam aged mirrors page 23 ...

Page 28: ...Service 9 Customer Support 9 D Digital Interface 14 E Earth symbol 4 F Functional description 11 Functional principle 12 I Identification code 10 Installation 15 L Laser area 6 Laser safety 4 M Maintenance 25 Manufacturer 9 Module overview 8 Mounting 16 P Package contents 7 Power supply 14 Protection window 13 S Safety instructions 4 Seal label 4 Shutter 4 Signs 4 Subsystem 11 T Technical data 10 ...

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