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Raycus RFL-C4000S, User Manual

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Raycus RFL-C4000S User Manual Download Page 28

28 

 

Figure 11 The alarm interface 

4.7.3 

The Mode Selection function 

Select the operating mode of the software, including monitor mode, control mode, diagnostic 

mode, and debug mode. 

 

Figure 12 The Mode Selection function 

Monitor mode: The monitor mode is selected by default when the software is opened. The most 

commonly  used  and  concerned  information  is  displayed  on  the  software  interface  to  avoid  the 

interference of too much information to the user. The monitor mode can be used without password. 

Summary of Contents for RFL-C4000S

Page 1: ...1 Continuous Wave Fiber Laser User Guide RFL C4000S Wuhan Raycus Fiber Laser Technologies Co Ltd ...

Page 2: ...0 2 7 Specifications 11 3 Installation 12 3 1 Dimensions 12 3 2 Output Head and Installation 13 3 3 Cooling Requirements 13 3 4 Installation Procedure 16 4 Using the Product 18 4 1 Front Panel 18 4 2 Rear Panel 19 4 3 Power Connection 20 4 4 Interface Definitions 21 4 5 Steps of Installation 24 4 6 Steps of Starting 24 4 7 Functions of the clientware 25 4 8 The Programming Mode Waveform Editing 29...

Page 3: ...ry or death CAUTION Refers to potential a hazard that may leads to general personal injury or product damage 1 2 Laser Classification This series of lasers are classified as a high power Class 4 laser instrument according to the European Community standards EN 60825 1 clause 9 This product emits invisible laser radiation at or around a wavelength of 1080 nm and the total power radiated from the la...

Page 4: ...inst light emitted by the device over its entire range of wavelengths Please verify that the personal protective equipment e g enclosures viewing windows or viewports eyewear etc being utilized is adequate for the output power and wavelength ranges listed on the product 1 3 Safety Labels The position of the safety labels on products varies depending on the model of the continuous wave fiber laser ...

Page 5: ...lass 4 Laser Product 3 Class 2M Laser Product Label for Guide Laser 4 CE Compliance 5 Identification Plate 6 Laser Radiation Hazard Label 7 Electrical Hazard 1 4 Optical Safety Any dust on the end of the collimator assembly can burn the lens and damage the laser CAUTION If the output of the device is delivered through a lens with an anti reflection coating make sure that the lens is of good qualit...

Page 6: ...rectly into the laser output port when power is supplied to the laser 2 Avoid using the laser in a dim or darkened environment 3 If this device is used in a manner not specified in this document the protection provided by the device may be impaired and the warranty will be voided 4 There are no operator serviceable parts inside and all maintenance must be performed in Raycus or by qualified Raycus...

Page 7: ... s apparatus Main Features Excellent beam quality High quality fiber output High Power Stability Continuously tunable output power quick switching response Maintenance free operation High wall plug efficiency Convenient control interface Slow rise and slow fall Waveform editing Applications Cutting Welding 3D Printing Scientific research 2 2 Model Configuration The series of Raycus continuous wave...

Page 8: ...evidence of mishandling or damage If you find any evidence of mishandling please save the damaged material and contact the shipping agent and Raycus immediately Remove all the contents from the packing case Take extra care when removing the unit out of the packing case to ensure that the fiber optic cable is not twisted hauled or damaged A comprehensive packing list is included with the system doc...

Page 9: ...ature 10 40 Relative Humidity 30 70 Warning 1 Ensure reliable grounded before using the laser 2 The laser output is connected to the output cable Please check the laser output carefully to prevent dust or other contamination Use special paper when cleaning the laser output lens 3 If the laser is used in accordance without the method specified in this manual the laser may be in abnormal working sta...

Page 10: ...tive humidity Measure 2 Installing cabinet air conditioner to reduce ambient temperature 2 6 Precautions for Use 1 Before supplying the power to the device make sure that the correct voltage of the AC power source is used See Table 3 for the laser model and corresponding input voltage Failure to connect power source correctly will damage the device 2 Failure to follow the instructions may cause ma...

Page 11: ...080 5 Nominal Output Power Output Power Instability 1 Nominal Output Power Operation Time 5h Ambient Temperature 22 1 Modulation Frequency Hz 1 5 000 Minimum laser pulse width 160us Red Guide Laser Power mW 0 5 1 Optical Output Characteristics of QBH head Beam Quality mm mrad 1 5 2 Nominal Output Power Fiber Core Diameter μm 50 Diameter customizable Numerical Aperture 0 2 Delivery Cable Length m 2...

Page 12: ...allation 3 1 Dimensions Figure 2 shows dimensions of RFL C4000S Figure 2 a Front panel view of RFL C4000S unit mm Figure2 b Rear panel view of RFL C4000S unit mm Figure2 c Top and Side view of RFL C4000S unit mm ...

Page 13: ...ns before installing the output head to the processing head Clean the output lens if necessary It is strictly prohibited to disassemble the output head by personnel not approved by Raycus or the warranty is void 3 3 Cooling Requirements Table 6 Cooling Requirements Model RFL C4000S Cooling Capability W 10000 Minimum Flow L min 40 Maximum Pressure Bar 7 Pipe Inner Diameter mm 25 Water temperature o...

Page 14: ...mer s on site cooling water system according to the water flow direction indicated by the arrow in Figure 4 and then connect the water inlet filter module with the water inlet of the RFL C4000S laser as shown in Figure 5 Figure 5 The water inlet filtration module is connected to the water cooling system When the laser is in use cleaning the Y type filter of the inlet water filter module periodical...

Page 15: ... min Pressure of liquid flow 0 6 MPa at the inflow Type of liquid exchange junction SMC MS 5H 6 Type of tube outer diameter 6 inner diameter 4 Direction of cooling liquid unidirectional connect the tube with the water pipe strictly according to direction shown on the layer of the tube Type of liquid de ionized water condensed water pure water PH value of liquid 5 5 9 Filter is needed for the cooli...

Page 16: ...serious damage to the equipment CAUTION Please clean the water inlet filter module in time If the water inlet filter module is blocked the laser flow alarm or high temperature alarm will be triggered CAUTION Make sure that the water temperature reaches the set point and the cooling system is working well before you start the laser summer 22 1 winter 22 1 3 4 Installation Procedure 1 Place the prod...

Page 17: ... bring more dust 9 The minimum bending radius of the output fiber cable of the laser should not be less than 20 cm under the non working conditions and the minimum bending radius should not be less than 30 cm when the laser is working CAUTION All the cables can only be connected when power supply is OFF Hot plug may damage the laser CAUTION The laser output optical cable should be kept as natural ...

Page 18: ...lockwise to REM position will power on the laser control system Then the laser will enter a control mode depending on your previous setup on the CTRL INTERFACE You can refer to 4 9 Control Mode for more details 2 POWER The control system power LIGHT indicates that the control system is switched on 3 START Laser main power button GREEN when this button is pressed down the laser is ready to emit las...

Page 19: ...ower cord we provided 2 POWER Air switch to control the switching of AC 3 CTRL INTERFACE Control interface this interface is a male 24 needles connector and it s multi functional The end users can set the control mode and input analog control signal with the interface as well as get the fault signal from it 4 WATER Pipe connectors the inlet and outlet for cooling water to flow in and return See Ta...

Page 20: ...us is used the CDA should be also cooled and dried by the dryer and the pressure should be below 0 8MPa the outer diameter of pipe mated with the connector is 6mm The CDA should be input 30 min before the start of the laser If the ambient temperature is below 25 and the humidity is below 50 the CDA is unnecessary 4 3 Power Connection CAUTION Before connecting the product to AC supply source you mu...

Page 21: ...8 CTRL INTERFACE Table 8 Definitions of 24 pin Ctrl Interface PIN No Name Line Mark Type Level Drive Current Typical Response Time Description 1 Interlock2A ITL 2A Contact Closure Input 24VDC 1A 500ms Passive contact not connected to external voltage or grounding 2 Interlock1A ITL 1A 3 Interlock1B ITL 1B 4 Interlock2B ITL 2B 5 RS232Tx TX 120ms Transmit Data 6 RS232Rx RX Receive Data 7 RS232Com GND...

Page 22: ...able LAS C Digital Input 5 24VDC 6 mA 1ms Positive edge activates emission in REMOTE mode 19 System error ERROR S ERR Digital output 24VDC 100mA 120ms High System error 20 System Common GND2 Return Return for pin 17 18 21 21 Error RESET RESET Digital Input 5 24VDC 6 mA 120ms Rising edge reset the resettable alarm 22 READY READY Digital output 24VDC 100mA 120ms High Laser is ready 22 Power started ...

Page 23: ... Table 9 The pin definitions of Ethernet interface PIN FUNCTION DESCRIPTION 1 TX TRANSMIT 2 TX TRANSMIT 3 RX RECEIVE 4 N C NONE 5 N C NONE 6 RX RECEIVE 7 N C NONE 8 N C NONE For better communication stability recommend to use this interface first Table 10 The default IP address of the laser The default IP address of the laser IP address 192 168 0 10 Subnet mask 255 255 255 0 Steps of Ethernet conn...

Page 24: ...le on the processing equipment according to the actual situation install the output head cooling water pipe at the same time pay attention to the output cable and head then remove the protective cap and confirm that the output lens is clean and install the output head 4 Connect cooling water pipe 5 Connect the control line and power according to the control mode 4 6 Steps of Starting All electrica...

Page 25: ... environment of the laser to make the ambient temperature lower than the internal temperature of the laser It is recommended that an independent air conditioner be configured for the laser 4 Let the chiller work 5 Turn on the key switch and start the laser 4 7 Functions of the clientware The RFL C4000S clientware communicates with the main control board through UDP when it is working Through the b...

Page 26: ...reset command Guide laser the guide laser is turned on or off in the internal control state of guide laser After the guide laser is turned on or off there will be changes in the guide laser state on the software Guide laser external control turn on the guide laser external control or turn off the guide laser external control After turning on and turn off the guide laser external control there will...

Page 27: ...ed the program number set on the current main control board is automatically read and displayed Control laser parameters Optical output parameters include power frequency pulse width and duty cycle The communication between the software and the main control board requires only power frequency and pulse width The duty cycle can be calculated from the pulse width and frequency and the pulse width ca...

Page 28: ... diagnostic mode and debug mode Figure 12 The Mode Selection function Monitor mode The monitor mode is selected by default when the software is opened The most commonly used and concerned information is displayed on the software interface to avoid the interference of too much information to the user The monitor mode can be used without password ...

Page 29: ... diagnostic mode The diagnostic mode adds the status and alarm information of the master module slave module ACDC module and DCDC module on the basis of the observation mode You need a password to enter the diagnostic mode The initial password is 81338818 password can be changed Figure 13 The Diagnostic Mode interface 4 8 The Programming Mode Waveform Editing 4 8 1 The Programming Mode enable meth...

Page 30: ...and select the program number of pre run The output waveform of laser is determined by the edited waveform Under the condition that all working conditions are met the relation diagram of laser and programming waveform in programming mode is as follows Waveform switch ONOFF 15 16 pin Programming waveforms Laser Figure 14 Relationship between laser and programming waveform in programming mode 4 8 2 ...

Page 31: ...atically list the original waveform list Green indicates that the bar has a program and white indicates that the bar is empty Select the pre edited waveform number select the command under command type write the command and click Add After editing all the commands click Write laser Click Refresh List again and the new waveform number will turn green indicating that writing is successful Figure 16 ...

Page 32: ...op jumps to this line 6 EXTPower 1 0 10V 4 9 Control Modes The laser has two control modes namely ON mode and REM mode The user can select the mode to enter through the key ON the front panel In ON mode you can only set the power percentage control the light output and light off In REM mode you can select AD mode enable external control internal modulation mode and external modulation mode 4 9 1 R...

Page 33: ...start the upper computer set the frequency and pulse width of the pulse laser emission Falling edge turns off the pulsed laser OFF OFF The laser emission button of clientware ON laser emission OFF turns OFF the laser ON ON null 4 9 2 Guide laser control Guide laser external control can be selected in both ON and REM modes Guide laser external control ON 17 pin Rising edge turns on guide laser Fall...

Page 34: ...ode Operation method Spring the ESTOP knob on the front panel Key turning ON Open the laser clientware Click the guide laser ON button to view the guide laser Disabling the AD mode external enable internal modulation mode and external modulation mode Click ON the main power ON Waiting Ready Setting laser parameters Click laser ON 4 9 3 2 Internal external modulation modes for power and communicati...

Page 35: ...s on the INTERFACE 24 pins the control board is powered on Open the laser clientware Click the guide laser ON button to view the guide laser Disabling the AD mode and the external enable and opening the internal modulation mode or external modulation mode Click ON the main power ON Waiting Ready Setting laser power parameters On modulate mode set the frequency duty cycle and pulse width The laser ...

Page 36: ... on the INTERFACE 24 pins the control board is powered on Open the laser clientware Click the guide laser ON button to view the guide laser Open the AD mode turn off the external enable and opening the internal modulation mode or external modulation mode Click ON the main power ON Waiting Ready On modulate mode set the frequency duty cycle and pulse width The laser is determined by the 15 16 pin m...

Page 37: ... 80 70 65 60 55 50 45 40 35 30 25 20 15 10 5000Hz 190us 180us 160us 4500Hz 200us 177us 4000Hz 200us 175us 162us 3500Hz 200us 185us 170us 3000Hz 200us 183us 166us 2500Hz 200us 180us 160us 2000Hz 200us 175us 1500Hz 200us 166us 1000Hz 200us 500Hz 300us 200us 4 10 Steps of shutting down Please turn off the laser in the order below 1 Turn off the emission 2 Turn the key switch to the OFF position and r...

Page 38: ...s except for Interlock alarm when the laser is running the clientware will display the alarm that occurs and the ALARM light yellow on the front panel of the laser will light up the laser will stop emitting and lock When the Interlock is abnormal the output of Ready signal is low and the Interlock state is abnormal in the clientware but the laser is not locked and the ALARM light yellow is not lit...

Page 39: ...ndensation alarm inside the laser The dew point temperature inside the laser is less than 22 and there is a condensation risk Solution Immediately stop using the laser Measure 1 Refering to the section 4 2 connect clean and dry air from CDA port to reduce relative humidity Measure 2 Installing cabinet air conditioner to reduce ambient temperature Laser Water flow Instruction The water flow rate of...

Page 40: ... If this error continues to occur please contact Raycus In addition to the above if there are any questions or errors inusing of the laser you can contact Raycus to get help 6 Warranty Return and Maintenance 6 1 General Warranty Raycus warrants that all Raycus fiber laser products are conformed to applicable product specifications under normal use and are free from defects in materials and workman...

Page 41: ... prior to operation failure to do so may void this warranty Accessories and fiber connectors are not covered by this warranty 6 3 Service and Repair Do not open the device There are no user serviceable parts equipment or assemblies for user in this product All service and maintenance shall be performedby qualified Raycus personnel Please contact Raycus as soon as possible when problems under warra...

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