Raycus RFL-C10000X Instructions Manual Download Page 45

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Wuhan Raycus Fiber Laser Technologies Co., Ltd.

User Guide of RFL-C3300W~RFL-C15000W

6.3

Service and Repair



Do not open the device. There are no user serviceable parts, equipment or
assemblies for user in this product. All service and maintenance shall be
performed by qualified Raycus personnel.



Please contact Raycus as soon as possible when problems under warranty about
maintenance happened to the product.



The product returned with permission should be placed in a suitable container.



If any damage happened to the product, please notify the carrier in document
immediately.

Raycus reserve the right to make changes in design or constructions of

any of our products at any time without incurring any obligation to make
changes or install the same on units previously purchased.

All the items about warranty and service above provided by Raycus are

for uses’ reference; formal contents about warranty and service are subject to
the contract.

Summary of Contents for RFL-C10000X

Page 1: ...编号 RFL C3300X RFL C15000 密级内 1 阶段标记 S 页数 39 名称 RFL C3300X RFL C4000X RFL C6000X RFL C8000X RFL C10000X RFL C12000X RFL C15000 连续光纤激光器英文说明书会签单位武汉锐科第二事业部编写校对审核标审批准武汉锐科光纤激光技术股份有限公司 ...

Page 2: ...High Power Continuous Wave Fiber Laser Instructions Applicable models RFL C3300X RFL C4000X RFL C6000X RFL C8000X RFL C10000X RFL C12000X RFL C15000 Wuhan Raycus Fiber Laser Technologies Co Ltd ...

Page 3: ...tallation rule 13 3 3 Cooling Requirements 15 4 Using the Product 17 4 1 Front Panel 17 4 2 Rear Panel 18 4 3 Power Connection 22 4 4 Interface Definitions 24 4 5 Operation Mode and Control 27 4 6 Entering a Control Mode 27 4 7 Serial Port Communication Mode 28 4 7 1 Cable Connection of Serial Port Communication Mode 29 4 7 2 Operations in Serial Port Communication Mode 29 4 8 RS 232 mode 32 4 8 1...

Page 4: ... RFL C15000W 4 12 Real time power feedback 37 4 13 Light out fault locking 37 5 Alarms and Possible Solutions 37 5 1 Read Alarm Logs 37 5 2 Alarm Solutions 38 6 Warranty Repair and Return 40 6 1 General Warranty 40 6 2 Limitations of Warranty 40 6 3 Service and Repair 41 ...

Page 5: ...s product To ensure safe operation and optimum product operation please observe the following cautions and warnings as well as other information within this manual 1 1 Security Label WARNING Describes a hazard that lead to severe injury or death to people CAUTION Describes a hazard that lead to general injury to people or damage to product 1 Laser Emit Head 2 Type 4 Laser Product 3 Class 2M Laser ...

Page 6: ...er emitting WARNING Users must use appropriate laser goggles when operating this device The laser goggles should be selected according to the range of wavelength emitted from this product Users must ensure that the pretect range of laser goggles over the entire range of laser wavelengths Please do not directly view the laser output head when laser emitting 1 3 Optical Safety Any dust on the end of...

Page 7: ...t 2 Do not use fiber lasers in dark or dim environments 3 If this device is used in a manner not specified in this document the protection provided by the device may be impaired and the warranty will be voided 4 There are no user serviceable parts equipment or assemblies inside the product All service and maintenance shall be conducted by Raycus engineer In order to prevent electric shock please d...

Page 8: ...ation Applications Industrial cutting and welding Scientific research 2 2 Package Parts Please refer to package accessories are in the packing box 2 3 Unpacking and Inspection Through the specially designed packaging materials and cabinets Raycus ensures that the lasers are fully protected during transportation Nevertheless in order to prevent unpredictable situations during transportation the use...

Page 9: ...onment The operation conditions are listed as the following table Table 1 The Operation Environment Conditions for the Laser Model C3300X C4000X C6000X C8000X C10000X C12000X C15000 Supply voltage V Three phase four wire systemAC 323V AC 437V 50 60Hz including PE Power supply capacity kVA 20 25 40 50 65 80 95 Water cooling flow L min 33 43 50 60 75 90 112 Installation Environment Flat no vibration...

Page 10: ...ating lens clean otherwise it will damage the device 3 Please cap the output head when it is not in use Do not touch the output lens at any time Use appropriate lens paper to clean it if necessary 4 Safety keep the cap when using the laser To avoid dust make sure the opening direction of the cap is put down 5 Failure to follow the instructions may cause laser power loss such loss is not covered by...

Page 11: ... 5 5 Nominal Output Power Divergence angle rad 0 1 Nominal Output Power Fiber core diameter μm 100 customizable Delivery Cable Length m 20 30 20 customizable Electrical characteristics Operating Voltage Three phase four wire system AC340V AC420V 50 60Hz Include PE Maximum power Consumptio n kW 9 5 12 5 18 5 24 5 30 5 36 5 45 5 Way to control Serial communication AD Other characteristics Dimension ...

Page 12: ...Storage temperature C 10 60 Cooling method Water cooling 3 Installation 3 1 Dimensions The mechanical appearance dimensions of RFLC3300X C4000X C6000X C8000X C10000X C12000X C15000 continuous wave fiber laser are as follow 1 The external dimensions of the RFL C3300X C4000X continuous wave fiber laser are shown in Figure 1 taking RFL C3300X as an example Figure 1 a Front and rear view of the laser ...

Page 13: ...laser Figure 1 The dimensions of RFL C3300X continuous fiber laser The RFL C3300X C4000X two lasers share a set of cabinets Model RFL C3300X RFL 4000X N W 250kg 280kg Dimensions 670 990 1160mm L W H 2 The dimensions of the RFL C6000X C8000X continuous wave fiber laser are shown in Figure 2 taking RFL C6000X as an example ...

Page 14: ...nd left view of the laser Figure 2 The dimensions of RFL C6000X continuous wave fiber laser RFL C6000X C8000X two lasers share a set of cabinets Model RFL C6000X RFL 8000X N W 360kg 400kg Dimensions 900 960 1160mm L W H 3 The dimensions of the RFL C10000X C12000X continuous wave fiber lasers are shown in Figure 3 taking RFL C12000X as an example ...

Page 15: ...gure 3 b Top and left view of the laser Figure 3 The dimensions of RFL C12000X continuous wave fiber laser The RFL C10000X C12000X two lasers share a set of cabinets Model RFL C10000X RFL 12000X N W 450kg 500kg Dimensions 1200 960 1160mm L W H 4 The external dimensions of the RFL C15000W continuous fiber laser are shown in Figure 4 ...

Page 16: ... wave fiber laser Model RFL C15000X N W 800kg Dimensions 960 1600 1180mm L W H The type and dimensions of RFL C3300X C4000X C6000X C8000X C10000X C12000X C15000 continuous fiber laser output cable and output cable head are as follows 1 RFL C3300X RFL C4000X RFL C6000X lasers use RFL HQBH output optical cable and the dimension of output optical cable head are shown in Figure 5 Figure 5 RFL QBH outp...

Page 17: ...cable must be inspected If the output cable lens is dirty the lens must be cleaned It is forbidden to disassemble the output lens by anyone other than staff in Raycus otherwise the warranty will be invalidated 3 2 Installation rule 1 Place the laser horizontally in a suitable position and fix it as necessary 2 Before the laser is powered on Please check the power supply has the correct voltage 380...

Page 18: ...um bending radius of the transmission cable of the laser shall not be less than 20cm in the non working state such as transport and storage The minimum bending radius should not be less than 30cm when the laser is work 9 Users can employ four lifting rings or rollers on the top or bottom of the device to carry or move it as shown in figure8 please check whether the lifting rings are installed firm...

Page 19: ...ated when capped 2 Make sure the aperture and the cavity of the processing head is clean 3 3 Cooling Requirements Table 3 Cooling Requirements Product number C3000X C4000X C6000X C8000X C10000X C12000X C15000 Cooling capacity kW 10 12 20 24 30 36 45 Minimum flow L min 35 45 52 64 79 94 112 Maximum input pressure Bar 7 Hose inner diameter mm Φ25 Φ32 Cooling system water temperature setting 25 0 5 C...

Page 20: ... residual practicals should be within 100um 9 Maximum temperature of liquid 45 10 Minimum temperature of liquid greater than the saturated dew point 5 11 Additive to the liquid satisfies the requirements of PH value and size of solid residual practicals as above 12 Radius of the bending of the armored pipe off work state i e transportation and reservation minimum radius of bending 20 cm in work st...

Page 21: ...t in the laser not working properly Setting the water temperature too low will cause condensation inside the laser or the laser output head which will cause damage to the laser 2 Before turning on the laser the cooling system must be working properly and the water temperature should be suitable for the temperature 4 Using the Product The Raycus continuous wave fiber laser has stopped using the Hyp...

Page 22: ...LASER Light button with red light indication In the serial debugging mode and the AD mode press the button to ensure the laser in the light emitting state press it again to make the button pop up and the laser turns off the light to enable ALARM Alarm indicator indicates a fault condition when the yellow LED illumines EMERGENCY STOP Press to turn the laser off immediately and turn it clockwise to ...

Page 23: ...han Raycus Fiber Laser Technologies Co Ltd User Guide of RFL C3300W RFL C15000W 19 Figure 9 a Rear view of C3 3kW C4kW product panel Interface Breaker AC input Dehumidifier Water input Filter Water output ...

Page 24: ...C3300W RFL C15000W 20 Picture 9 b Rear view of C6kW C8kW product panel Picture 9 c Rear view of C10kW C12kW product panel Interface Breaker AC input Dehumidifier Filter Water output Water input Interface Breaker AC input Dehumidifier Water input Filter Water output ...

Page 25: ...laser device INTERFACE Control interface This interface provides all control signals including RS232 communication laser switch control laser remote control mode selection analog control modulation signal Interlock interface Please reference table 4 forspecific definition of control line The socket is provided with a protective cover and a lock catch Please use the protective cover and lock catch ...

Page 26: ...provided in Table 1 2 Failure to correctly connect the cable could damage the device Please check whether the power cable and the control cable is correctly connected before usage A power cord is provided in the package as in Figure 10 a 3 3kW 4kW power cord b 6kW 8kW 10kW 12kW power cord c 15kW power cord Figure 10 The Power Cord of the Laser The end of the power cord is a plug insert it into the...

Page 27: ... RFL C15000W 23 a The picture of 3 3kW 4kW power port plug socket b The picture of 6kW 8kW 10kW 12kW power port plug socket c The picture of 15kW power port plug socket Figure 11 The Picture of power cord plug and socket Plug Socket Lock Plug Socket Lock Lock Socket Plug ...

Page 28: ...meter Wire color 1 AC380V L1 L1 6mm2 6mm2 10mm2 Brown 3 AC380V L2 L2 6mm2 6mm2 10mm2 Black 5 AC380V L3 L3 6mm2 6mm2 10mm2 Gray 7 Protective Earth PE 6mm2 6mm2 10mm2 Yellow green 2 4 6 8 Interface definition and parameter requirements of 8000W 10000W 12000W 15000W laser AC input lines 1 2 AC380V L1 L1 6mm2 6mm2 6mm2 10mm2 Brown 3 4 AC380V L2 L2 6mm2 6mm2 6mm2 10mm2 Black 5 6 AC380V L3 L3 6mm2 6mm2 ...

Page 29: ...RFACE port consists of five different groups of cords The definitions of the port are in the following table Table 5 Definitions of Control Cord Label Pin NOTE Color Definition Comment CONTROL 6 LAS_C White External control of light output high level is 24V When the level is high the laser emission is ready otherwise is disabled The function is the same as the LASER button on the front panel LASER...

Page 30: ...0 EVCC Red External 24V power supply when 24V is externally supplied to this port the S_ERR and RDY port functions will take effect 24 S_ERR Purple Fault Signal this signal cannot work without Pin 20 being connected to external power supply of 24V PE Protective Earth Connecting the protective earth with the overall shield POWER FEEDBACK 35 FB Red During the laser light extraction process this port...

Page 31: ...the level is in accordance with the requirements Over voltage and voltage ripple may damage the product 4 5 Operation Mode and Control There are two different modes of operation CW and modulation In the CW mode the laser emits continuously and you can set the output power by percentage of output power In the modulation mode the laser emits in a waveform of pulses The pulse can be set by the freque...

Page 32: ...de When the key switch is placed in REM the laser enters the external control mode At this time the powering on and off of the laser is controlled by the modulated signal of the control interface When the key switch is ON it enters the internal control mode At this time the laser s power on and off is controlled through the serial port communication command 4 7 Serial Port Communication Mode In th...

Page 33: ...d control wiring are connected correctly and the voltage meets product requirements 2 Ensure the laser emission button on the front panel is released and the level of sixth pin LAS_C of INTERFACE port on the rear panel is low 3 Status of Interlock is correct 4 Make sure that the water cooling system is connected The water cooler starts to work and the temperature of the water is at the proper work...

Page 34: ...nds users can select the corresponding COM in the drop down box and click Open serial port Then click Read system information and the relevant parameters of the laser can be read by the software and displayed on the main panel in 1 second where the panel indicates the communication between the client control and the laser are normal Then operations such as parameter setting laser state reading and...

Page 35: ...s are correct if the signal is sent from front and rear panel the corresponding status signal will be ticked and there is no alarm information Users can adjust the light control interface to control the laser light After entering the light control interface the light mode and power can be set on the left side Figure 18 Inteface 3 of the RAYCUS laser client control software ...

Page 36: ...er with previously set power The adjusting method of the pulse output light is similar but the corresponding frequency and duty ratio need to be set Note the setting range of frequency is 50Hz to 20KHz 4 8 RS 232 mode RS 232 mode is a remote control mode In this mode we have a protocol for communication between the laser and the PC and you can set emission parameters and the emission switch In add...

Page 37: ...age meets product requirements 2 Ensure Laser emission button on the front panel is released and the level of 6th pin LAS_C of INTERFACE port on the rear panel is low 3 The Status of Interlock is correct 4 Make sure the water cooling connection the water cooler starts to work and the water temperature is already at the proper working temperature Reference cooling systerm requirements and check lea...

Page 38: ...ernal analog voltage signal 4 9 1 Wiring in AD mode Figure 20 Wiring Diagram in AD mode Please connect control cable and the power cord according to the Figure 20 Make sure that the AD RS is on the high level and the interlocking signal ITL_A and ITL_B in INTERFACE port is shorted In AD mode monitoring of laser states can also be opened by connecting the RS 232 cable to PC 4 9 2 The operations in ...

Page 39: ...rt self check in about 30 seconds After that the RDY signal turns to be at high level and the laser receives the analog and modulation signal The system self check process cannot passe if the LASER button is pressed down the LAS_C of INTERFACE port on the rear panel is on the 24V high level and alarm LED will be lit in yellow In this case power off the laser and deal with the question above then r...

Page 40: ...simultaneously If there is no red light please check if LASER button pops up or the external control signal LAS_C at level high or check if software controlled shutter is closed 4 11 Water flow monitoring In order to ensure the normal operation of the laser flow monitoring is installed on the RFL C3300X RFL C4000X RFL C6000X RFL C8000X RFL C10000X RFL C1 2000X RFL C15000X When the waterflow is low...

Page 41: ...the laser is shipped from the factory When using the laser the lighting abnormality alarm occurs twice in succession the laser will automatically lock and cannot emit light Please contact Ruike related engineers for your timely resolution As shown in Figure 21 above the default value is locked for the light fault 5 Alarms and Possible Solutions 5 1 Read Alarm Logs Whenever an alarm occurs when the...

Page 42: ... if the water cooling system is working normally if the water temperature is set correctly or if the water pipe line connection is correct When the water cooling system works normally and the water temperature drops to below 30 C restart the laser to see if the problem is solved If the alarm continues to happen please contact Raycus Low temperature alarm Check if the water temperature is too low o...

Page 43: ...t Solutions Restart the Device If this alarm continues to happen please contact Raycus Waterflow Error Instruction This alarm happens when the laser outward water flow is below the minimum flow requirement of the laser Solutions Increase the inward water flow of the laser Check Table 1 for more info After calibrating the water flow restart the laser to see if the problem is solved If this alarm co...

Page 44: ...ich the problem results from tampering disassembling misuse accident modification unsuitable physical or operating environment improper maintenance damages due to excessive use or not following the instructions caused by those who are not from Raycus The customer has the responsibility to understand and follow this instruction to use the device Any damage caused by fault operating is not warranted...

Page 45: ...duct The product returned with permission should be placed in a suitable container If any damage happened to the product please notify the carrier in document immediately Raycus reserve the right to make changes in design or constructions of any of our products at any time without incurring any obligation to make changes or install the same on units previously purchased All the items about warrant...

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