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Rayco RG55 Operator, Service, Maintenance Manual Download Page 13

RG55R Operation • Service • Maintenance 

800.392.2686

13

Safety

Clean any such lines or tanks thoroughly with a nonflammable 
solvent prior to welding or flame cutting.
Check all electrical wires daily.  Repair any wires that are 
loose or frayed before you operate the machine.  Clean all 
electrical connections and tighten all electrical connections.
Dust that is generated from repairing nonmetallic hoods or 
non metallic fenders can be flammable and/or explosive.  
Repair such components in a well ventilated area away from 
open flames or sparks.
Inspect all lines and hoses for wear or for deterioration.  The 
hoses must be properly routed.  The lines and the hoses 
must have adequate support and secure clamps.  Tighten 
all connections to the recommended torque.  Leaks can 
cause fires.
Use caution when you are refueling a machine.  Do not smoke 
while you are refueling a machine.  Do not refuel a machine 
near open flames or sparks.  Always stop the engine before 
refueling.  Fill the fuel tank outdoors.
Gases from a battery can explode.  Keep any open flames 
or sparks away from the top of a battery.  Do not smoke in 
battery charging areas.
Never check the battery charge by placing a metal object 
across the terminal posts.  Use a voltmeter or a hydrometer.
Improper jumper cable connections can cause an explosion 
that can result in injury.  Refer to the Operation Section of 
this manual for specific instructions.
Do not charge a frozen battery. This may cause an explosion.

Fire Extinguisher

Make sure that a fire extinguisher is available.  Be familiar 
with the operation of the fire extinguisher.  Inspect the fire 
extinguisher and service the fire extinguisher regularly.  Obey 
the recommendations on the instruction plate.

Fire Extinguisher Location

Make sure that a fire extinguisher is on the machine.  Make sure 
that you are familiar with the operation of the fire extinguisher.  
Inspect the fire extinguisher and service the fire extinguisher.  
Obey the recommendations on the instruction plate.
Mount the fire extinguisher in an easily accessible place on 
the machine, for crawlers mount on the left side of the cab 
behind the seat.  Consult your Rayco dealer for the proper 
procedure of mounting the fire extinguisher.

Ether Starting Fluid

Ether is flammable and poisonous.
Use ether in well ventilated areas.  Do not smoke while you 
are replacing an ether cylinder or while you are using an 
ether spray.
Do not store ether cylinders in living areas or in the operator 
compartment of a machine.  Do not store ether cylinders in 
direct sunlight or in temperatures above 49 °C (120 °F).  Keep 
ether cylinders away from open flames or sparks.
Dispose of used ether cylinders properly.  Do not puncture an 
ether cylinder.  Keep ether cylinders away from unauthorized 
personnel.
Do not spray ether into an engine if the machine is equipped 
with a thermal starting aid for cold weather starting

Summary of Contents for RG55

Page 1: ...RG55R Stump Cutter OPERATOR SERVICE MAINTENANCE MANUAL RAYCO MANUFACTURING 2019 ALL RIGHTS RESERVED PRINTED IN USA INDEX OSMRG55R 19 ...

Page 2: ...e readily available for reference at all times Additional copies of this manual may be purchased from Rayco This Rayco machine was designed and manufactured by RaycoManufacturing Inc Wooster Ohio Duetocontinuous improvements Rayco reserves the right to make changes in engineering design and specifications or discontinue manufacture at any time without notice or obligation Always have a record of t...

Page 3: ...RG55R Operation Service Maintenance 800 392 2686 3 Table of Contents TABLE OF CONTENTS Foreword 4 Safety 8 Operation 22 Maintenance 42 Specifications 62 Troubleshoot 66 Warranty 69 ...

Page 4: ...for the experienced operator This section includesadiscussionofgauges switches machinecontrols attachment controls transportation and towing information Photographs and illustrations guide the operator through correct procedures of checking starting operating and stopping the machine Operating techniques outlined in this publication are basic Skillandtechniquesdevelopastheoperatorgainsknowledge of...

Page 5: ...ey all local regulations for the disposal of liquids Use all cleaning solutions with care Report all necessary repairs Do not allow unauthorized personnel on the equipment Unless you are instructed otherwise perform maintenance with the equipment in the servicing position Refer to Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position When you perfor...

Page 6: ...igit year 18 2018 19 2019 etc It is attached to the machine at the location shown For ready reference record it in the boxes provided on the inside front cover of this manual For reference on communication regarding the engine record its model and serial numbers also in the boxes provided on the inside front cover of this manual See the Engine Operator Manual for assistance in locating the numbers...

Page 7: ...ion Identification Numbers Model Number Serial Number Machine Engine Implement Implement Dealer Information Name Address Dealer Contact Phone Number Hours Sales Parts Service Serial number is located as shown Use the below table to record identification numbers and dealer information ...

Page 8: ...ot specifically recommended by Rayco you must use it only if you have accurately evaluated it and found that it threatens no one s safety You should also ensure that the product will not be damaged or made unsafe by the operation lubrication maintenance or repair procedures that you choose The procedures described in this Safety section may not be fully explained here but a more complete explanati...

Page 9: ...SI Z89 1 and DO NOT wear under chin strapping while operating or within the operation area of the Horizontal Grinder Eyeprotection mustconformtoANSIZ87 1andbethewrap aroundstyle Alwaysweartheeyeprotectionwhenoperating or working within the operational area of the machine Hearing Protection Plug type ear protection or full ear coverage devices muff type shall be worn at all times when operating or ...

Page 10: ...f fluid is injected into your skin you must get treatment immediately Seek treatment from a doctor that is familiar with this type of injury Dispose of Waste Properly Improperly disposing of waste can threaten the environment Potentially harmful fluids should be disposed of according to local regulations Always use leak proof containers when you drain fluids Do not pour waste onto the ground down ...

Page 11: ...reequipmentcontrollinkages theclearance in the linkage area will change with the movement of the equipment or the machine Stay clear of areas that may have a sudden change in clearance with machine movement or equipment movement Avoid contact with the rotating feed wheel cutter wheel and rotor Always shut off the engine and wait for all moving parts belts fans rotors drums cutting wheels etc to co...

Page 12: ...llow hot components to contact the skin Remove the hydraulic tank filler cap only after the engine has been stopped The filler cap must be cool enough to touch with a bare hand Follow the standard procedure in this manual in order to remove the hydraulic tank filler cap Batteries Electrolyte is an acid Electrolyte can cause personal injury Do not allow electrolyte to contact the skin or the eyes A...

Page 13: ...Refer to the Operation Section of this manual for specific instructions Do not charge a frozen battery This may cause an explosion Fire Extinguisher Make sure that a fire extinguisher is available Be familiar with the operation of the fire extinguisher Inspect the fire extinguisher and service the fire extinguisher regularly Obey the recommendations on the instruction plate Fire Extinguisher Locat...

Page 14: ...o to www call811 com for more details Guards Operator Protection There are different types of guards that are used to protect the operator The machine and the machine application determines the type of guard that should be used A daily inspection of the guards is required in order to check for structures that are bent cracked or loose Never operate a machine with a damaged structure Theoperatorbec...

Page 15: ...e only from the operator station or remote if equipped Never short across the starter terminate or across the batteries Shorting could damage the electrical system by bypassing the engine neutral start system Beforeyoustarttheengineandbeforeyoumovethemachine make sure that no one is underneath the machine around the machine or on the machine Make sure that the area is free of personnel Engine Star...

Page 16: ...m the operator area Never stand directly in front of machine as flying objects could be thrown during operation Nevermovethismachine ormakeadjustmentsorrepairs while the engine is running Slope Operation Machines that are operating safely in various applications depend on these criteria the machine model configuration machine maintenance operating speed of the machine conditions of the terrain flu...

Page 17: ...g on the equipment from being injured by its unexpected energy or releasing stored energy This section summarizes the applicable requirements for lockout tag out procedures and its intent to comply with OSHA regulations Lock Out Procedure Allaffectedpersonsaretobenotifiedthattheequipment will be off and locked out Allenergysourcesfortheequipmentshouldbeidentified The equipment shall be shut off or...

Page 18: ...ter this machine in any manner Alterations such as attaching a rope to the control bar may result in personal injury or death NEVER remove the cap from the hydraulic tank or reservoir while the machine is running Hot oil under pressure will cause injury Relieve hydraulic system pressure before repairing or adjusting fittings hoses tubing or other system components Pre Transportation Checks Never a...

Page 19: ...r similar road conditions The maximum speed is 45 mph when towing a trailer Do not exceed any posted speed limit DRIVE DEFENSIVELY anticipate stops brake early and never follow closely BEFOREgoingdownhill slowdownandshiftthetransmission into a lower gear DO NOT RIDE BRAKES on downgrades Slow down for curves adverse weather hazardous road conditions road construction and expressway exits Before Tow...

Page 20: ... rearward on the trailer to ensure that the hitch ball is properly seated inside the coupler Recheck that it is tight Check all connections at each stop Make sure the hitch and hitch ball are securely attached to your tow vehicle and the trailercouplerisproperlyconnectedtothehitch ball Usethe checklist at the end of these instructions If you suspect or detectsomethingiswrong contactthenearestRayco...

Page 21: ... and insert it through the matching holes in the machine and the trailer 5 Raisethetrailerrampsandlocktheminthetravelposition with the lock bars and associated retaining pins Secure the Load Secure the vehichle in tow to the trailer with necessary straps and chains to prevent movement or load shifting during transport Unloading the Machine From the Rayco Trailer optional equipment 1 Remove the ram...

Page 22: ...RG55R Operation Service Maintenance 22 Operation 1 Operator Panel 2 Blade 3 Safety Curtains unroll before cutting stump 4 Cutter Wheel 5 Battery Hydraulic Tank 6 Tires 4 5 1 6 2 3 ...

Page 23: ...RG55R Operation Service Maintenance 800 392 2686 23 Operation 7 10 8 9 11 7 Cutter Boom Belt 8 Engine 9 Swing Out Arm 10 Fuel Tank 11 Air FIlter ...

Page 24: ... operator station Contact your dealer or Rayco Service Dept ASAP k OperatorControlSwitch Changestheoperatorscontrols between the Remote and SOA l DisplayPanel Showsremotestatusaswellasenginefaults Remote Storage The remote storage compartment is located below the SOA controls To open simply remove the pin and lift the lid If not using the storage compartment on the machine be sure to keep remote i...

Page 25: ...Panel located on the SOA on the right side of controls Beforestartingthemachinetheoperatorneedstakeamoment to familiarize themselves with the machine remote and dash to reduce the chance of an accident Be sure to wear proper saftey attire when operating this machine Starting the Machine After familiarizing yourself with the machine and all objects are clear of the working area you are ready to sta...

Page 26: ...emergency stop systems the remote may need to be re linkedtothemachinebyfollowingthestartupprocedure To reset the Machine Emergency Stop Switch e turn clockwise and release Cutter Wheel Engagement To engage the cutter wheel the operator must depress Mandatory Action Switch 6 and the Cutter Wheel switch 4 at the same time To turn off the cutter wheel simply tun the switch off The cutter wheel on th...

Page 27: ...RG55R Operation Service Maintenance 800 392 2686 27 Operation ...

Page 28: ...ansporting through gates or to load and unload on and off a trailer the blade has wings 16 that can swing in to be only 34 1 2 wide To swing the blade wings inward pull the clevis pins 17 located on the back side of the blade Simply turn the wings inward reinstall the clevis pins at holes 18 located on top of blade to ensure they stay folded in 18 16 17 ...

Page 29: ...ailer 8 During transport on a trailer the brakes should be re engaged to properly secure the machine see steps below to re engage the brakes Re engage The Wheel Motors 1 Reopen the valve on the gun 25 This will allow the charged hydraulic fluid to drain back into the gun 2 Disconnect the gun from the brake release fitting using the wrench 3 You may now empty the remaining fluid back into the plast...

Page 30: ...rmit tent ly holding the cutting wheel raise lever in the RAISE position 3 Movetheenginethrottletothemax i mumenginespeed Run theengineforanaddition altwominuteswhilein ter mit tent ly hold ingthecuttingwheelraiseleverintheRAISEposition This will allow the oil to reach relief pres sure which causes it to warm up more rapidly 4 Cycle all the controls to allow warm oil to circulate through all the c...

Page 31: ...battery of the boost machine c Connect the black negative jumper cable to the negative terminal of the boost machine battery d Connecttheotherendoftheblacknegative jumper cable to the negative post of the stalled machine where thebatteryblacknegative cableisalreadyconnected 7 Start the engine on the boost machine and allow it to run at high idling speed for about ten minutes This will partially ch...

Page 32: ...heel DO NOT use the cutting wheel or boom to stop the swinging motion Inspect the machine for damage if the boom as been swung too hard into the stump or side of a hole BEFORE ENGAGING THE CUTTER WHEEL THE OPERATOR MUST ENSURE THE AREA IS CLEAR OF ANYONE OR ANYTHING THAT MAY BE HARMED BY THE CUTTER WHEEL OR FLYING DEBRIS NEVER LEAVE THE CONTROLS WHEN THE CUTTING WHEEL IS ROTATING NOTICE The speed ...

Page 33: ...2 75 deep bite After the first bite is taken lower the cutting wheel about 2 while is off to the side and swing the cutting wheel across for another bite Continuerepeatingthisprocedureuntilalloftheamount of stump in the path of the downward swing of the cutting wheel is gone 4 Cut another level of the stump Raise the cutting wheel above the stump once again and starting with the cutting wheel swun...

Page 34: ...Store the battery inside where temperatures do not drop below 32 F Place the battery on wood not on a concrete floor or steel table Always keep the battery fully charged DO NOT store where an open flame or sparks might occur Check your machine for any worn or broken parts at this time By ordering replacement parts now you can avoid unnecessary delays when you remove the machine from storage 1 Stor...

Page 35: ...the towing vehicle with the safety pin in place safety chains are in use and the jack is raised and pivoted away from the ground 2 The tail lights on the trailer are operating properly and the loading ramps are raised and held up by the lock bars and retaining pins 3 The machine lock pin is installed to prevent the machine from falling off the trailer While traveling with the machine loaded and se...

Page 36: ...pment care The Maintenance Interval Schedule lists the items to be maintained at a specific service interval The Maintenance Interval Schedule lists the page number for the step by step instructions required to accomplish the scheduled maintenance procedure Maintenance Intervals Use the service hour meter to determine servicing intervals Calendar intervals shown daily weekly monthly etc can be use...

Page 37: ...hese numbers down inside all three manuals Operator Booklet Operator Service Maintenance Manual Parts Manual that are provided with your RG55 Maintenance 1 UNDERSTAND AND HEED TO THE INSTRUCTIONS LISTED IN THE SAFTEY SECTION OF THE MANUAL IN IT S ENTIRETY BEFORE SERVICING THE MACHINE NOTICE Park the machine on stable and level ground before service or maintenance is performed NOTICE Let the temper...

Page 38: ...RG55R Operation Service Maintenance 38 Maintenance Maintenance Log Date of Service Machine Hours Description of Service Maintenance Notes ...

Page 39: ...RG55R Operation Service Maintenance 800 392 2686 39 Maintenance Maintenance Log Date of Service Machine Hours Description of Service Maintenance Notes ...

Page 40: ...RIMS CLEAN BATTERY TERMINALS CHANGE CUTTER BOOM SPROCKET REPLACE FAN BELT CHECK RADIATOR HOSES CLAMPS CHECK PCV VALVE CHECK VALVE CLEARANCE REPLACE SPARK PLUGS REPLACE AIR CLEANER ELEMENT REPLACE GASOLINE HOSE CLAMPS CLEAN GASOLINE FUEL TANK INSIDE CLEAN WATER JACKET RADIATOR REPLACE INTAKE AIR LINE REPLACE BREATHER HOSE REPLACE RADIATOR HOSES CLAMPS REPLACE LOCKOFF VALVE FILTER CHANGE COOLANT CHA...

Page 41: ...w filter apply a slight coat of oil onto the gasket of the new filter Screw the new filter in by hand Do not overtighten the filter this could cause deformation of the rubber gasket After the new filter has been successfully installed and ensured that there are not any leaks Check the oil level on the dipstick fill oil to the specified level MoreinformationandinstructionscanbefoundinyourKubota Eng...

Page 42: ...ry year to meet emissions requirements Draining the Fuel Tank Rayco recommends draining the fuel tank once a year especially if the RG55 will be in storage for longer than a month To drain the tank remove the fuel cap 3 to assist in draining Place a container under the tank on level ground and remove the fuel tank drain plug 5 Once the fuel has been drained to best of its ability insert drain plug...

Page 43: ...ot and cold markers on the reservoir 9 The coolant reservoir is located inside the engine enclosure to view this open the accesscover 8 bylooseningthewingnut Ifthecoolantlevel is too low before adding more coolant check all hoses and radiator cap for any possible leaks If leaks are discovered contact your local authorized service dealer to be serviced If the coolant level is too low due to evapora...

Page 44: ...asteners This redundant fastening system is farsaferthanthosesystemsemployingonlyonefastener Rayco s cutting tools are also more visible than some of the other cutting tools that are available Some of the cutting wheels available today are transparent which canleadtoanoperatororbystanderbecomingconfused as to the actual limits of the cutter tool Proper Balance Rayco s cutting wheels and mower roto...

Page 45: ... cutting wheel for cracks Re place the wheel if it is cracked Carefully select and insert new cutting teeth properly positioning each tooth as shown in the diagram on the next page Bolt the teeth to the cutting wheel but not tightly until the pattern has been double checked After setting each tooth pair tighten the socket head bolts to 135 to 145 foot pounds Replacement teeth are available from yo...

Page 46: ... can visually see the old grease purge itself out all the way around the seal diameter and new grease beginning to purge out This will ensure that the dirt and debris that gets collected inside the seal area is flushed away from the internal bearings thus providing longevity to the bearing and races Hydraulic Oil The hydraulic oil tank reservoir 2 is located next to the battery The oil level can b...

Page 47: ... Before operating please consult the Safety section for vital information related to operating this powerful machine 5 Crank the engine using the starter for a short period of time This allows the system to begin filling with fluid Start the engine and run at the lowest possible speed Shut down the engine within 40 seconds if the pump or motor begin making an unusual noise indicating a lack of oil...

Page 48: ...nal shim kit if needed Procedure 1 There should be an equal gap between the coupling and drive dogs 0 020 If a large or uneven gap is observed proceed to step 3 If gap appears within spec proceed to step 2 2 Check the alignment between the coupler and the gear box If they do not align proceed to step 3 3 Ifgearboxneedsaligned followthisproceduretoensure correct shaft alignment 4 Remove the coupler...

Page 49: ... 14ga shims installed on the machine 8 After the correct shims are installed hand tighten the gearbox bolts M16 in a star pattern and recheck to make sure the couplers are still aligned Unit requires 763434 5 8 washer and 726702 5 8 Lock Washer Note if no shims are needed install 2 1 2 washers in addition to 763434 to prevent dust from entering the holes 9 Check the coupler a second time If it is ...

Page 50: ... Using a belt gauge check the Belt tension by depressing the Belt at the center of the span 1 Remove the Belt guard cover 2 The cutting wheel must be free to rotate eg not resting on ground The belt should deflect 3 8 1 2 when 20 lbs force is applied Use 20 lbs at 3 8 deflection when installing a new belt After approximately 5 10 hours it will begin to seat in and drop down into the 12 15 lbs rang...

Page 51: ...t Profile then choose G14M Tap on Belt Width then choose 37 Tap in the Span Length box The span length on your RG55 will be 21 635 or 549 529mm The start screen will appear to start the measurement Tap Start andholdtheiPhoneatthemeasuringposition beforethebeltismadetovibrate Start buttonchanges to measuring and the microphone starts to pick up a sound wave Note Hold the microphone of the bottom of...

Page 52: ...nd tighten down the three adjustment bolts De energize the clutch and remove the gauges Check for the proper gap 0 010 0 020 Re install covers and guards before operating machine Battery Change Every 2 Years Follow the directions found in the Kubota Engine Operator Manual Terminals 1 Raise the tool box lid 2 Remove the black negative cable 3 Clean the terminal and clamp of any oxidation buildup wi...

Page 53: ...hine still creeps then the spring activated brake has been damaged The drive motor must be replaced Failure to keep the ground drive brake in working condition can result in a machine moving unexpectedly causing injury or death The machine must be taken out of service until the ground drive motor is repaired or replaced Tires and Rims Checktiresforcorrectpressure Inflateto22psi 1 5bar Check tires ...

Page 54: ...R SW STEE SW STEERING LEFT SOL STEERING RIGHT SOL REV DRIVE SOL FWD DRIVE SOL BOOM UP SOL BOOM DWN SOL BLADE UP SWING SOL BLADE DWN SWING SOL CLUTCH COMM CUT SOL USB MIL LAMP THROTTLE SW 2 SP SOL CLUTCH SW 2 SPD SW ORG BLK START DELAY ORG BLK REMOTE SOA SWITCH WHT BLK WHT GRN DGN GRY BLK GRY GRY RED WHT BRN VIO BLK RED BLK WHT ORG YLW RED BLK GRN WHT GRN BLU WHT ORG YLW RED ORG WHT DBU BRN ORG WHT...

Page 55: ... BLADE SAFETY SW KEY SW ENGINE INTERFACE 2 ENGINE INTERFACE 1 MIL LAMP FUEL PUMP BLADE SOL BLADE SOL 2 SPD SOL 2 SPD SOL 2 SPD SOL 2 SPD RELAY CLUTCH RELAY 2 SPD SW POWER RELAY E STOP SAFETY INTERLOCK BLADE SW BLADE RELAY START DELAY ORG BLK ORG BLK GRN BRN TAN RED BLK A1 A3 B1 B3 A4 A6 B4 B6 C1 C3 D1 D3 D11 D12 C11 C12 C4 C6 D4 D6 B12 B11 A11 A12 RED RED BLU WHT RED RED DBU BLK YLW LGN YLW U WHT ...

Page 56: ...Before attempting to start the engine make sure that the oil in the engine the transmission and the hydraulic system are fluid enough to flow Check the oil by removing the dipsticks If the oil will drip from the dipstick then the oil is fluid enough to start the engine Do not use oil that has been diluted with kerosene Kerosene will evaporate in the engine If the viscosity of the oil is changed fo...

Page 57: ...e following hydraulic oils for your Rayco machine Conoco Phillips MegaFlow AW HVI 32 Viscosity 6 0 cSt 100 C 32 cSt 40 C Pour 51 C 60 F Shell Tellus T 32 Viscosity 6 1 cSt 100 C 32 cSt 40 C Pour 39 C 38 F Mobil DTE 13M Viscosity 6 5 cSt 100 C 33 cSt 40 C Pour 46 C 51 F If choosing an oil other than those recommended above the following specifications should be used Kinematic Viscosity 6 7 cSt 100 ...

Page 58: ...RG55R Operation Service Maintenance 58 Hydraulic Schematic 805921 ...

Page 59: ...RG55R Operation Service Maintenance 800 392 2686 59 Hydraulic Schematic 805921 ...

Page 60: ... HOSE 4R2T 4FFX 4FFX90 69 16 1 HOSE 4R1T 4FFX 4FFX 51 17 1 HOSE 4R2T 4FFX 4FFX45 44 18 1 HOSE 4R2T 6FFX 4FFX 65 W FABRIC HOSE GUARD 19 1 HOSE 8R1T 8FFX 8FFX90 22 20 1 HOSE 4R2T 4FFX 4FFX45 46 21 1 HOSE 4R2T 6FFX 4FFX45 67 W FABRIC HOSE GUARD 22 1 HOSE 4R2T 6FFX 4FFX 66 W FABRIC HOSE GUARD 23 1 HOSE B16150 PLAIN PLAIN 50 PROTECTION FOR BATTERY CABLES 24 1 HOSE 4R2T 4FSX 4FSX 66 25 1 HOSE 4R1T 4FSX ...

Page 61: ...0 04 08 CONNECTOR 4MFFX 8MOR 11 1 9500 12MM WASHER 12MM 12 1 9605 06 12x1 25 CONNECTOR 6MJ 12MMX1 25MMT 13 8 FF6400 04 06 CONNECTOR 4MFFX 6MOR 14 2 FF6802 04 04 ELBOW 45 DEG 4MFFX 4MOR 15 9 FF6801 04 06 ELBOW 90 DEG 4MFFX 6MOR 16 2 FF6804 04 04 04 TEE RUN 4MFFX 4MFFX 4MOR 17 5 FF6801 04 04 ELBOW 90 DEG 4MFFX 4MOR 18 3 FF6400 08 08 CONNECTOR 8MFFX 8MOR 19 1 FF6600 04 04 04 TEE 4MFFX 4MFFX 4FFFX 20 ...

Page 62: ...RG55R Operation Service Maintenance 62 SENSO PRE FUEL PUMP 803 803432 NOTE CUT 730 TO LENGTH AS 8 22 Fuel System Assembly 38605 Rev B ...

Page 63: ...G55R Operation Service Maintenance 800 392 2686 63 SENSOR TEMP PRESSURE GM FUEL FILTER 803433 802495 FUEL TANK CUT 730043 FUEL LINE NGTH AS NEEDED 9 10 71 8 ENGINE 805776 Fuel System Assembly 38605 Rev B ...

Page 64: ...Before attempting to start the engine make sure that the oil in the engine the transmission and the hydraulic system are fluid enough to flow Check the oil by removing the dipsticks If the oil will drip from the dipstick then the oil is fluid enough to start the engine Do not use oil that has been diluted with kerosene Kerosene will evaporate in the engine If the viscosity of the oil is changed fo...

Page 65: ...l Tellus T 46 new name Tellus S2 V46 Viscosity 7 95 cSt 100 C 45 9 cSt 40 C Pour Point 42 C 43 F Mobil DTE 15M Viscosity 7 8 cSt 100 C 46 cSt 40 C Pour Point 42 C 43 F Exxon Univis N 46 Viscosity 8 2 cSt 100 C 46 cSt 40 C Pour Point 48 C 54 F Pennzoil Pennzbell AWX MV 46 Viscosity 8 8 cSt 100 C 46 3 cSt 40 C Pour Point 48 C 54 F If choosing an oil other than those recommended above the following s...

Page 66: ...erant 34 F 50 mix 62 F 60 mix Coolant Maintenance Maintain freeze point between 15 F and 62 F A 50 mixture has a freeze point of 34 F refer to freeze point above Use commercially available test strips for both nitrate and molybdate Maintain nitrate levels between 800ppm and 2300ppm Check levels of nitrate and molybdate every 250 hrs Add SCA s based upon the engine OEM recommendations Top up low co...

Page 67: ...RG55R Operation Service Maintenance 800 392 2686 67 Specifications ...

Page 68: ...Engine Troubleshoot Engine Use the following information to determine the source and solutiontoproblemsyoumayencounterrelatedtotheengine This information can also be found in the Kubota Engine Operator s Manual that shipped with this machine ...

Page 69: ... Minimum System Pressure Relief 3500 PSI Minimum Oil Filter 10 Micron Full Flow Hydraulic Reservoir 2 Gallons Oil Type ISO 32 Lift swing cylinders 2 bore x 7 3 8 stroke 1 1 8 rod Valving 1 Single Function 1 3 Function Monoblock Spring Centered Series Command Cut Swing speed control and horsepower optimizer Lift Cylinders 2 2 bore x 4 stroke 1 25 rod Swing Cylinders 2 2 bore x 6 stroke 1 125 rod Bl...

Page 70: ...readed 2933T Engine Oil Filter 800275 Fuel Filter 802495 Hydraulic Return Filter Assembly 803604 Filter Element 761908 Dipstick 761910 Restriction Indicator 761909 Outer Air Filter Cartridge 800276 Inner Air Filter Cartridge 800277 Service indicator 803067 Fuel Cap 801682 Engine Key 764136 Parts Manual PMRG55 Operation Manual OBRG55 Operation Service Manual OSMRG55 ...

Page 71: ...he product to and from the place at which warranty work is performed 3 Any product that has been altered or modified in ways not approved by Rayco 4 Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to follow operating instructions misuse lack of proper protection during storage or accident D Unapproved Service Modification Rayco is relieved of its obli...

Page 72: ...hink Smart Think Safe We care about your safety When operating your RAYCO machinery always wear an ap proved helmet complete with ear muffs face shield and the proper eye wear Never operate under the influence of alcohol or drugs Know your RAYCO read and understand your owner s manual cover to cover RAYCO Manufacturing Inc retains the right to make changes in design and specifications engineering ...

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