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Pulling the cable:

•  TT500X-HS sensing cable is sensitive to pressure from 

such things as pinches or tight corners. Cable stress, 

binding and kinking can result in cable damage and 

potential false leak detection signals. Take care during 

installation to maintain cable integrity in order to promote 

a successful project.

•  Two people are needed to manage the pull rope. One per-

son is on each end of the end pull rope, and each person 

must be able to communicate with the other in case of 

problems during the pull.

•  Before pulling the cable into the conduit, identify the 

correct pull rope. If there is more than one section of pull 

rope at this access point, the person feeding the cable can 

lightly tug the pull rope, while the person on the pulling 

end confirms they feel the tension. 

 

(A common mistake results from the wrong rope end be-

ing pulled, and the other end of the pull rope disappearing 

into the conduit).

Note: Be careful not to lose the rope into the access point 

conduit.

 It can be time consuming and expensive to recover a 

pull rope lost into the conduit.

•  Confirm the pull rope moves easily. Slow and steady 

pulling is recommended to promote an easier installa-

tion which results in reduced stress on the cable. The 

person feeding the cable into the conduit needs to provide 

continual slack to reduce stress on the cable. The person 

feeding the cable must be able to communicate problems 

(such as snags or twisted cable) to the person pulling, 

before the sensing cable is subjected to excessive stress.

•  As you pull, coil the pull rope by hand and keep the 

pull rope out of the dirt by placing it on cardboard or 

plastic sheeting.

•  If the pull rope becomes stuck, do not increase pull 

force-instead pull the rope in opposite direction for a 

short distance, then try repulling in original direction 

with normal force.

•  Finish the cable pull by extending the TT500X-HS-MC 

(with factory installed connectors) or TT5000-HS-HYB-

HSE (with factory installed end termination) cable at least 

1 foot beyond top of the access point conduit riser.

•  For TT500X-HS (bulk sensing cable without connectors) 

cable, extend at least 2 feet beyond top of the access 

point conduit riser. The extra length is necessary due to 

connectorization requirements.

•  Secure excess pull rope by coiling around the riser pipe 

and taping in place.

•  Cover conduit ends to maintain cleanliness within conduit. 

Use a plastic bag taped in place, or stuff a clean rag into 

conduit end.

Expose the sealed end of the cable, see illustrations A, 

B and C below

•  For connectorized cable (TT500X-HS-MC), remove the 

heat shrink tubing from the sealed end, then remove the 

attached end termination to access the connectorized 

cable end.

• 

Test each length of connectorized sensing cable after 

pulling into conduit and before attaching it to cable 

already installed. Confirm that the sensing cable is clean 

and intact by following the Sensing Cable Test Procedure, 

described later in this document.

Connectorization procedure for bulk cable

•  Bulk (unconnectorized) cable is usually connectorized 

after pulling into conduit. Use connector kit TT5000–

HUV–CK–MC–M/F for TT500X-HS sensing cable. Refer 

to TraceTek document H54830 for detailed instructions 

regarding connectorization procedures. If bulk cable is 

cut and connectors will not be immediately installed, use 

shrink tubing or carefully tape the cable ends to protect 

cable integrity (water/physical damage). If water enters 

cable ends, the cable will be compromised and may have 

to be replaced.

•  Grasp rope braid about 1 in. (25 mm) behind the taped 

end near the looped end of the pull rope. Feel for the 

sealed end of the sensor cable beneath the rope braid. 

Bend the rope braid to a 90 degree angle and locate 

sealed end of the sensor cable.

•  Spread the rope braid fibers apart to expose the sealed 

end of the sensor cable. 

Sensing Cable Test Procedure

Summary of Contents for TRACETEK TT5000-HS

Page 1: ...mination Used during installation or trouble shooting to temporarily isolate a sub section of sensor cable for resistance measurements nVent RAYCHEM TraceTek TT Kellems Grip Large part P000001291 Large Kellems Grip used in cable pulling when rope overbraid loop not available nVent RAYCHEM TraceTek TT ULTRA TORCH part 390067 000 Flameless heating tool Ultratorch 200 or suitable heat gun with concen...

Page 2: ...ll the rope in opposite direction for a short distance then try repulling in original direction with normal force Shake the rag attached to the sizing tool free of excess debris Remove the rope section containing the rag from the sizing tool Replace the rag with a clean rag if necessary and then attach the rope section with the rag to the eye splice in advance of the sizing tool Reverse the pullin...

Page 3: ...f cable into the conduit Before pulling the cable into any conduit verify that correct conduit is being used Good conduit installations will use a strategy to mark conduits Check with project supervisors if any doubt exists as to how the conduit is labeled Errors in conduit identification and cable orientation can result in compromised cable quality Insert the end of the rope braid as far as possi...

Page 4: ...normal force Finish the cable pull by extending the TT500X HS MC with factory installed connectors or TT5000 HS HYB HSE with factory installed end termination cable at least 1 foot beyond top of the access point conduit riser For TT500X HS bulk sensing cable without connectors cable extend at least 2 feet beyond top of the access point conduit riser The extra length is necessary due to connectoriz...

Page 5: ...zed cable or as part of the TT5000 HUV CK MC M F connector kit Install the heat shrink tube as environmental seal over all mated male female pin socket connections Center the unlabeled shrink tube over the pin socket connection Heat shrink the tube over the connection beginning in the center and shrinking towards the ends until the tube fully conforms to the shape of the connection and adhesive fl...

Page 6: ...sensing cable following the Sensing Cable Test Procedure If practical connect the installed sensing cable to the TraceTek alarm module Test the system and put it in operation following the alarm module installation instructions At the beginning of the next work day Check that the installed sensing cable is clean and intact following the Sensing Cable Test Procedure Compare the results with those o...

Page 7: ...ries a cable string ensure they are all connected 2 Connect a Modular Leader Cable TT MLC MC to the sensing cable 3 Verify that the sensing cable is intact Loop 1 Measure the resistance between the yellow and black wires of the leader cable as illustrated Loop 2 Measure the resistance between the red and green wires of the leader cable The readings should roughly equal a multiple of the length of ...

Page 8: ...ngths and is also available in bulk form for long distance runs between the sensor cable and alarm module location F Install a leader cable TT MLC MC BLK between the sensor cable and the alarm module location The factory standard length of leader cable is 12 ft 4 m It has a female metal connector on one end and four tinned leads on the opposite end for connection at the alarm module terminal block...

Page 9: ...ons until the cable continuity is established and the Normal condition is achieved Leak testing can be done with a mapping cap TT MAPPING CAP MC or by bending the sensor cable tightly between fingers The MAPPING CAP simulates a leak at the location where it is installed in the system For TTSIM 1 a red LED will indicate that the simulated LEAK has been detected For TTDM 128 a leak location will be ...

Page 10: ...module instructions for more information For Cable break indication Check for loose connectors missing end terminations broken jumper wires or physical damage to the cable Repair or replace cable if necessary The TT MET MC end termination can be used to isolate a damaged section by working outward from the instrument using the end termination to establish a temporary end of the circuit then sequen...

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