background image

4  |  nVent.com  

4.  Prepare to pull sensing cable into pipe.

1.  Insert the curved end of the conduit section into the access 

tee down to the level of the primary pipe. Use the conduit to 

guide the pull rope and sensing cable into the pipe; position 

it to avoid sharp bends, abrasion, and snags.

2.  Mount the cable reel onto a payoff stand; insert a piece of 

pipe through the reel flange holes and support it with two 

chairs or some other appropriate means (see illustration). 

The reel must be free to turn.

3.  Prepare to Pull from Next Access Point

•  Take the second piece of sweep conduit to the next access 

point of the containment pipe.

•  Identify the correct pull rope. If there is more than one section 

of pull rope at this access point, the person to feed cable can 

lightly tug the rope from the sensing cable end to identify the 

correct rope.

Important: Be careful not to lose the rope into the access point. 

It can be time-consuming and expensive to recover a pull rope 

lost into the pipe.
If the pull rope has been installed as one continuous length (that 

is, looped but not cut at each access tee), it must be cut at the 

access tee.
Important: After cutting, secure the end not attached to the 

sensing cable.

•  At the access point, pass the installed pull rope through the 

conduit, curved end first.

•  Insert the curved end of the conduit into the access tee down to 

the level of the primary pipe. Use the conduit section to guide the 

pull rope and sensing cable out of the pipe; position it to avoid 

sharp bends, abrasion, and snags.

5.  Pull sensing cable into containment pipe.

1.  Hold the conduit in position while pulling the cable. Begin 

to pull the rope and cable from the second access point. 

The person feeding the cable must be able to communicate 

problems (such as snags or twisted cable) to the person 

pulling, before the sensing cable is subjected to excessive 

stress. TT5000 sensing cable must not be pulled with force 

greater than 50 pounds or the cable may be damaged.
When installing TT3000 sensing cable, use the ohmmeter on the 

payoff reel to monitor the cable condition during pulling. If the 

ohmmeter measures a resistance less than 20 MΩ between the 

sensing wires, it indicates the sensing cable has encountered water 

or contaminant. If this happens, stop pulling at once. Carefully 

remove the sensing cable; maintain a light tension on the pull rope 

as the cable is pulled out, because the Kellems grip is not designed 

for tension in this direction. Dry or clean pipe before reinstalling 

sensing cable. Be sure to secure the ends of the pull rope.

2.  Finish by pulling the cable through the conduit beyond the 

top of the access point riser. Leave at least 12 in (30 mm) of 

extra cable for installation of connectors.

Two methods for paying off cable

Conduit prevents 

snags and stress to 

cable at 90 bends

Access

point

Conduit prevents 

snags and stress to 

cable at 90 bends

Access

point

0.000

TT3000 sensing cable

To pipe

Secure the

ohmmeter

to the reel 

flange

Summary of Contents for TraceTek TT3000 SERIES

Page 1: ...00 Series Bulk Sensing Cable Installation Instructions GENERAL INFORMATION These instructions detail techniques used to install nVent RAYCHEM TraceTek TT3000 or TT5000 bulk sensing cable into double containment pipe Installation is made from pull point access tee to pull point Two people the feeder and the puller are needed to complete the installation They must be able to communicate at all times...

Page 2: ...ugh to fully recover the tubing but not so long as to melt the braid do not apply heat directly on the braid and if braid is damaged begin again In the middle of the tube continue heating for 10 to 15 seconds after the tubing has shrunk to ensure adhesive in the tubing bonds to the cable jacket Shrink the entire tube finishing at the end off the cable 6 While the tubing end is still hot use pliers...

Page 3: ...d locating module 2 Attach Kellems grip to sensing cable 1 Make sure the end of the sensing cable has been properly prepared end of TT5000 sensing cable should be sealed with heat shrink tubing end of TT3000 should be wrapped tightly with electrical tape 2 Insert the end of the cable as far as possible into the cage end of the Kellems grip 3 Tightly wrap electrical tape over 1 in 25 mm of the Kell...

Page 4: ...pipe Use the conduit section to guide the pull rope and sensing cable out of the pipe position it to avoid sharp bends abrasion and snags 5 Pull sensing cable into containment pipe 1 Hold the conduit in position while pulling the cable Begin to pull the rope and cable from the second access point The person feeding the cable must be able to communicate problems such as snags or twisted cable to th...

Page 5: ...till below 20 MΩ it may indicate the cable is bent or crimped which simulates a leak or the cable has been tripped by exposure to a hydrocarbon such as oil or adhesive or the jacket has been damaged and allowed water to enter the braided inner construction A TraceTek Portable Test Box TT PTB 1000 may be used to determine the location of the problem contact your RAYCHEM representative for further i...

Page 6: ...1 5426 3167 cn thermal info nvent com Latin America Tel 1 713 868 4800 Fax 1 713 868 2333 thermal info nvent com nVent com 2018 nVent All nVent marks and logos are owned or licensed by nVent Services GmbH or its affiliates All other trademarks are the property of their respective owners nVent reserves the right to change specifications without notice RaychemTraceTek IM H55553 TT3000TT5000Bulk EN 1...

Reviews: