Rayburn 680KCD C Installation Instructions Manual Download Page 22 | Manualshive

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The switch LIVE must be connected to the programmer or

room stat.

The system pump and mains should be connected as

shown in Fig. 18.

Checks to ensure electrical safety should be carried out

by a competent person.

22

Commissioning Instructions

TERMINAL STRIP CONNECTIONS

Fig. 18

DESN 514865

ELECTRICAL CHECK

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Summary of Contents for 680KCD C

Page 1: ...For use in GB IE REMEMBER when replacing a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditio...

Page 2: ...LATION CLEARANCES 17 REQUIREMENTS PRELIMINARY INSTALLATION 17 SITE LOCATION 18 BAFFLES 19 OIL CONNECTION 20 COMMISSIONING BURNER ACCESS 21 INSTRUCTIONS ELECTRICAL CONNECTION 21 OIL PUMP 21 TERMINAL ST...

Page 3: ...and other exposed parts When disposing of the product reduce dust with water spray ensure that parts are securely wrapped Kerosene and Gas Oil Mineral Oils 1 The effect of mineral oils on the skin va...

Page 4: ...1 5 litres Boiler Weight of Appliance 395kg Max Operating Pressure 2 bar 20m of Boiler Fuel Kerosene C2 GENERAL SPECIFICATIONS ELECTRIC CONNECTIONS FLUE PIPE PLEASE NOTE IT IS ADVISABLE TO CHECK THE A...

Page 5: ...e Outlet 125mm CO2 BOILER 11 0 11 5 COOKER 11 0 11 5 Max Water Temp 82 C Water Capacity of 11 5 litres Boiler Weight of Appliance 395kg Max Operating Pressure 2 bar 20m of Boiler Fuel Kerosene C2 GENE...

Page 6: ...ical Data 6 BOILER BURNER BURNER NOZZLE US g h 0 65 80 EH 0 35 80 S 10 145 24 15 0 8 5 125 42 5 25 24 OIL PRESSURE Bar psi OIL BURNING RATE cc m HEAT INPUT kW BOILER OUTPUT kW 680 780KCD C F COOKER BU...

Page 7: ...A CONTROLLED SERVICE BY DEFINITION AND REQUIRES EITHER FITMENT UNDER THE REMIT OF BUILDING CONTROL OR INSTALLATION OF AN OFTEC REGISTERED 105 TECHNICIAN CLASSED AS A COMPETENT PERSON WHO CAN SELF CERT...

Page 8: ...nce 4mm top plate SHOULD THE WALL PROJECT BEYOND THE FRONT OF THE APPLIANCE IT MUST BE INCREASED TO 50mm SEE FIG 2 To allow oven door to open enough to change oven and shelf positions Above the raised...

Page 9: ...nce must be fitted with a remote acting OFTEC approved fire valve operating at 150 F 65 C fitted with an appropriate length of capillary to enable the valve body to be located externally at the point...

Page 10: ...n The appliance must only be connected to approved flue systems Off the appliance using Schiedel Ritevent Prima Plus available in black from AGA Rangemaster and then either ECO ICID or Tecno Turbo Fle...

Page 11: ...ABLE DIRECT FROM AGA RANGEMASTER ALL PARTS POWDER COATED BLACK OPTIONAL EXTENSIONS 950 450 200mm LONG SUPPLIED WITH VITON SEALING GASKET 45 ELBOW LOCKING BAND 450mm LENGTH WITH INSPECTION DOOR SUPPLIE...

Page 12: ...EEVE 450mm LENGTH WITH INSPECTION DOOR SUPPLIED WITH COOKER COOKER IN POSITION AGAINST WALL ECO ICID STAINLESS STEEL TWIN WALL INSULATED CHIMNEY SYSTEM ALL PARTS AVAILABLE THROUGH SCHIEDEL RITE VENT S...

Page 13: ...n requirement for kitchen in Part F of the Building Regulations England Wales is for mechanical extract at the rate of 60 litres per second or 30 litres if the fan is incorporated in a cooker hood The...

Page 14: ...rom the appliance Circulating Pump It is recommended that the selected pump be sized to suit the boiler pressure loss and therefore adequate to give the required temperature differential between the f...

Page 15: ...the power cable is that it should be a 3 core PVC sheathed flexible cord 85 C min at least 0 75mm2 24 x 0 2mm to the relevant standard WARNING THIS APPLIANCE MUST BE EARTHED In the event of an electr...

Page 16: ...16 Site requirements Fig 6 680KCD C F 780KCD C F Rayburn 600 700 Wiring 111MB for independent Satronic boxes...

Page 17: ...cket If the rear wall is of combustible material there must be an air gap of 25mm between the wall and the rear of the cooker Fit the rear distance bracket as shown in Fig 7 Wherever possible it is re...

Page 18: ...Remove top LH door Rayburn 680KCD C F only and facia glass Remove 2 fixing screws from control panel chassis and hinge open 2 Remove lower bolt from control panel fixing bracket and pivot bracket upwa...

Page 19: ...Installation requirements 19 Fig 12 ALL BAFFLES MUST BE STACKED IN PLACE AS DIAGRAM ABOVE DESN 515919...

Page 20: ...on the floor in front of the cooker to act as a working area 2 Remove lower LH door Rayburn 680KCD C F only and burner aperture cover and store in a safe place 3 Unscrew jubilee clip and remove flexi...

Page 21: ...ke electrical connections to terminal strip as wiring diagram See Fig 6 1 Before connecting the flexible oil pipe to the pump inlet open the stop valve slowly and run off some of the oil into a recept...

Page 22: ...or room stat The system pump and mains should be connected as shown in Fig 18 Checks to ensure electrical safety should be carried out by a competent person 22 Commissioning Instructions TERMINAL STR...

Page 23: ...least one minute then press the re set button to restart Whilst the burner is running vent air from the pump by slackening the pressure gauge connection sufficient to allow air to bleed out When bubbl...

Page 24: ...and insert the sensing end of a portable indicator to check the CO2 Carbon Dioxide level Adjust the boiler burner air intake until a reading of 11 11 5 CO2 is recorded on the indicator Check Smoke Re...

Page 25: ...op plate plug Cooker Burner Switch off the boiler burner and repeat the procedure with cooker burner After 15 minutes running sample the flue gases from the cooker burner Lift up the RH insulating cov...

Page 26: ...all air locks have been removed and the system is hot the by pass should be adjusted to ensure a quiet operation and the radiators balanced 4 Allow the pump adjuster to maintain a flow and return diff...

Page 27: ...upplying domestic hot water even though a non return valve may be fitted without the approval of the local water authority h The Filling Point The system shall be fitted with a filling point at a low...

Page 28: ...MUST HAVE AT LEAST 2 5 METRES OF 28mm PIPE EACH SIDE BETWEEN IT AND THE COOKER THE BY PASS LOOP MUST NOT BE INSULATED SHOULD THE PUMP BE FITTED TO THE RETURN SIDE THEN THE PRESSURE GAUGE AND EXPANSIO...

Page 29: ...o a minimum to reduce the risk of trapping condensate Condensate disposal pipes MUST be fitted with a trap whether they are connected internally or externally Rayburn boilers are supplied with a conde...

Page 30: ...s clear and able to operate SEE FIG 27 To keep external pipework to a minimum locate the soakaway as close as possible to the boiler whilst ensuring it is located clear of building foundations and oth...

Page 31: ...1SW TEL 0140443267 BES LTD UNIT 3 JUNCTION 6 INDUSTRIAL PARK ELECTRIC AVENUE BIRMINGHAM WEST MIDLANDS B6 7JA TEL 0121 322 6432 WHITESIDE CHIMNEYS 75 77 AQUEDUCT STREET PRESTON LANCASHIRE PR1 7RE TEL 0...

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Page 36: ...of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by AGA Rangemaster Station Road Ket...

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