Raybar Pro125 User Manual Download Page 4 | Manualshive

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Note - Frame number and engine number is usually required for vehicle registration and insurance purpose.

Engine serial number is engraved on
crankcase assembly.

Vehicle identification number (VIN) is
stamped on steering head tube.

Frame number is engraved on the
steering head tube.

Engine Number VIN number Frame number

MOTORCYCLE IDENTIFICATION

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Summary of Contents for Pro125

Page 1: ...Pro125 RY 125PRO USER manual ...

Page 2: ...erience by product innovation and excellent after sales support This user manual is guide for you to understand function of various parts riding operation maintenance schedule and basic maintenanceofyournewRaybarmotorcycle Pleasegothroughthismanualtounderstandyourmotorcyclebeforeusingit Pleasecontactyourdealerfordetailedinformationabouttheproductandforaftersaleservices ...

Page 3: ...andpartnames Fronttopview 02 Rightsideview 03 Leftsideview 04 Partsfunction 05 Inspectionbeforeriding 11 Startingengine ridingoperation 12 Maintenanceschedule 13 Generalinspection repair 14 Technicalspecification 16 Electricalcircuitdiagram 18 ...

Page 4: ...egistrationandinsurancepurpose Engine serial number is engraved on crankcaseassembly Vehicle identification number VIN is stamped on steering head tube Frame number is engraved on the steeringheadtube Engine Number VIN number Frame number MOTORCYCLE IDENTIFICATION ...

Page 5: ... 2 1 RearviewMirror 2 Lefthandlebarswitches 3 Fueltank 4 Right handle bar switches 5 Speedometer 6 Ignition switch 1 1 4 5 6 2 3 FRONT TOP VIEW ...

Page 6: ...2 Taillamp 3 Seat 4 Rearfender 5 Rearwheel 6 Muffler 7 Reartyre 8 Headlamp 9 Front shocker 10 Front fender 11 Front tyre 12 Front disc brake 13 Pedal brake 14 Front wheel 1 2 3 8 9 10 11 12 13 14 6 7 4 5 RIGHT SIDE VIEW ...

Page 7: ... 4 1 Indicator 2 Sidecover 3 Engine 4 Pedalgearchange 5 Rear suspension 6 Chain case 7 Side stand 8 Main stand 5 6 7 8 1 2 3 4 LEFT SIDE VIEW ...

Page 8: ...left right Flasheswhenleftorrightturnsignalswitchisoperated 8 Tripmeterresetknob Resetstripmetertozero 9 Tripmeter Displaystravelleddistancebetweentwopoints 10 Ignitionswitch a OFFposition Allelectricalcircuitsarecutoff Theenginecannotbestarted Thekeycanberemovedinthisposition b ONposition Theignitioncircuitiscompleted Enginecannowbestarted Thekeycannotberemovedinthisposition c LOCK position To lo...

Page 9: ...nal switch Operate the switch when turning right or left by pushing the switch towardsrightorleft a Turn right position The right turning lamp and right turn signal indicator on instrumentpanelflashes b Turn left position The left turning lamp left turn signal indicator on instrument panelflashes 3 Hornswitch Presstheswitchtooperatethehorn 2 1 3 6 ...

Page 10: ...b position AlllampsareturnedOFF c position FrontparkinglampandtaillampareturnedON Fueltank Fueltankcap Thecapacityofthefueltankis9L includingreservefuel a Opening fuel tank cap To open the fuel tank cap insert the key and rotate it 90 in clockwisedirection nowfueltankcapcanbetakenout b Closing fuel tank cap To close fuel tank cap align the latch on the tank cap with the grooveontheoilfillingneck p...

Page 11: ...position This will stop the fuel flow to the carburetor B ON Tostartthefuelflowtocarburetor rotatetheknobandbringittoONposition C RES When the main fuel capacity runs out in ON position you can use reserve fuel capacity To use reserve fuel capacity rotatetheknobandbringittoRESposition Pleaseaddfuelassoonaspossiblewhenyoustartusingreservefuel OFF ON RES ...

Page 12: ...hespeedofthevehicle rotate throttleinforwarddirection Pedalgearchange Pedalgearchangeisusedtochangegearposition Tochangegearposition presspedalgear change up or down by foot as per gear change pattern Please use clutch while changing gear Tyre Proper tyre pressure will provide maximum stability mileage riding comfort and tyre life Check tyre pressure frequently and adjust if necessary Select the r...

Page 13: ...ducespeed youneedtopressthepedalbrakeindownwarddirection Clutchlever Clutch lever can be operated when you want to shift gears Operation of clutch stops power transferfromenginetotransmission Tooperateclutch youneedtopullclutchlevertowards yourself Frontbrakelever This is used to apply braking force on front wheels When you want to stop the vehicle or reduce speed you need to pull front brake leve...

Page 14: ...quality and whether level is lower than the low scale mark Electrical system Check electrical system for proper functioning Battery Check battery for any leakage or spillage and acidic corrosion Clutch Front brake lever Check whether free stroke is appropriate and clutch can be separated and meshed normally Gearshift Rear brake pedal Check gearshift for flexibility and stability and whether free s...

Page 15: ...cle Once motorcycle has started return kick lever Preheat 3 5 minutes at idle speed 1500 100 r min Riding Operation After starting and preheating return main and side stand Now hold clutch lever and pull it towards yourself Then press pedal gear change with left foot and shift tothefirstgear A Releasethebrakelever B Rotate throttle slowly to accelerate and release clutch lever slowly this will giv...

Page 16: ... 4000 km Every 8000 km Miles 600 2400 4800 Months 5 20 40 I I T T I I I I I C R I I R R I I I I C C I I I I I I I I I T Clean every 3 000km Replace every 12 000km Valve clearance Clean and lubricate every 1000km Brake Tyres Steering Spark plug Fuel hose Replace every four years Engine oil and oil filter Carburetor Clutch Front fork and rear suspension Chassis bolts and nuts Interval Item Fuel stra...

Page 17: ...ticallywithmainstandinflatsurface 2 Removetheoilfillercap 3 Draintheoilbyremovingthedrainpluglocatedonthebottomoftheengine 4 Once used oil is drained completelytighten the drain plug fillenginewith new engine oil Tightenthefillercap Donotovertightthefillercap 5 Startengineinidlespeedfor2 3minutes 6 Stop the engine and wait for a minute Inspect the engine oil level through the engine oillevelsightg...

Page 18: ...rkpluginitiallybyhandtopreventcrossthreadingandthentightenitbysparkplugwrench 6 Reconnectthesparkplugcap Cleantheaircleaner At least once after every 4000Km clean and immerse the air cleaner element into engine oil If you drive your motorcycle in a dusty condition morefrequentcleaningwillberequired Carburetoridlespeedadjustment Start up the engine and let the engine run until it warms up fully Aft...

Page 19: ...scopic Spring coil type Disc Drum 16 Technical specification Cooling No of cylinders Type CG or CB Balanced or Non balanced Displacement Capacity Max Power Max Torque Bore x Stroke Compression Ratio Starting Top speed Mileage Litres 100 kms Carburetor Clutch Gear box Front Rear Engine Specification Transmission Chassis Suspension Front Brake Rear Brake Brakes ...

Page 20: ...eel Size Rear Tyre Size Front Tyre Size Rear Tyre Type Tubeless or with Tube Battery Head Lamp Head Lamp Type Normal LED Tail Stop Lamp Tail Lamp Type Normal LED Turn Signal Lamp Turn Signal Lamp Type Normal LED Ignition system Speedometer Length mm Width mm Height mm Wheelbase mm Ground Clearance mm Fuel Tank Capacity Litres Kerb Weight kg Dimension Electrical Control System Wheels Tyres ...

Page 21: ... 18 Electrical circuit diagram ...

Page 22: ...www raybarmotorcycles com raybarmoto ...

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