Ravaglioli G8641 Series User Manual Download Page 6

Page: 6 / 27

INSTRUCTION, USE AND

MAINTENANCE MANUAL

Page 6 of 33

RAVAGLIOLI S.p.A.

G8641 - G8645

7300-M010-1_R

2167000

99990758

4244000

2168000

710211210

2166000

1541000

2170000

3691000

SYMBOLS USED IN THE MANUAL AND ON THE MACHINE

Read instruction manual.

FORBIDDEN!

Wear work gloves.

Wear work shoes.

Wear safety earcaps.

Shock hazard.

Danger! Be particulary careful.

Move with fork lift truck or
transpallet.

Lift from above.

Burst danger.

Mandril rotation direction.

Wear safety goggles.

Danger! Moving mechanical parts.

Caution: hanging loads.

Mandatory. Operations or jobs to
be performed compulsorily

Bead breaker hand danger.

General danger.

Max inflation pressure rating.

Inflation pedal.

Technical assistance necessary.
Do not perform any intervention.

Symbols

Description

Symbols

Description

Summary of Contents for G8641 Series

Page 1: ......

Page 2: ...____________ 17 12 2 Preliminary operations Preparing the wheel ____________________________ 17 12 3 Bead breaking _______________________ 17 12 3 1 Bead breaking tool with double joint on demand ____...

Page 3: ...unit 6 Complete turntable 10 18 10 24 7 Complete turntable 10 20 11 22 8 Lever handling cylinder 9 Mounting demounting lever KEY 1 Column 2 Machine body 3 Inflation unit 4 Pedal control unit 5 Bead b...

Page 4: ...Complete turntable 8 30 8 Complete turntable 10 20 11 22 9 Complete turntable 10 28 10 Lever handling cylinder 11 Mounting demounting lever KEY 1 Column 2 Machine body 3 Inflation unit 4 Pedal control...

Page 5: ...IOLI S p A G8641 G8645 7300 M010 1_R KEY 1 Column 2 Machine body 3 Inflation unit 4 Pedal control unit 5 Bead breaker unit 6 Complete turntable 8 30 7 Tank 8 Gonfiatubeless gun 9 Lever handling cylind...

Page 6: ...shoes Wear safety earcaps Shock hazard Danger Be particulary careful Move with fork lift truck or transpallet Lift from above Burst danger Mandril rotation direction Wear safety goggles Danger Moving...

Page 7: ...indicating plate Unit move indicating plate Headphones plate Bursting tyre hazard plate Inflation instructions indicating plate Short instruction indicating plate Pedal plate Tilting pile plate Seria...

Page 8: ...onnel must be trained in such a way that they learn all the information necessary to op erate the machine as intended by the manufacturer A CAREFUL READING OF THIS IN STRUCTION MANUAL FOR USE AND MAIN...

Page 9: ...TION ON MACHINE INFORMATION TA BLE on page 7 4 0 GENERAL SAFETY RULES Any tampering with or modification to the machine not previously authorized by the manufacturer exempts the latter from all respon...

Page 10: ...d open it like a fan It is also possible to un nail the cardboard box from the pallet it is fixed to After removing the packing and in the case of the ma chine packed fully assembled check that the ma...

Page 11: ...ING ENVIRONMENT CONDI TIONS The machine must be operated under proper conditions as follows temperature 0 55 C relative humidity 30 95 dew free atmospheric pressure 860 1060 hPa mbar The use of the ma...

Page 12: ...the machine requires a usable space of 3450x2500 mm as indicated in Fig 8 The positioning of the machine must be according to the distances shown From the control position the opera tor is able to ob...

Page 13: ...wer valve Fig 13 pos 12 to the blow valve Fig 13 pos 4 union Fig 13 pos 13 4 Connect the pipe Fig 13 pos 6 to the coupling Fig 13 pos 3 placed on the tank Fig 13 pos 9 5 Connect the pipe Fig 13 pos 2...

Page 14: ...has a plug socket connection to the electrical mains The machine is supplied with 3 mt of free cable A plug corresponding to the following requirements must be connected to the cable Conformity to Nor...

Page 15: ...ti clockwise ONLY FOR VERSIONS WITH MOTOR 3PH 230 400V 50 HZ 2 SPEED Pedal 4 controls turntable rotation and has 3 stable positions 1 0 position turntable stopped 2 Position 1 to the bottom clockwise...

Page 16: ...ical and horizontal arm in working position 3 tripping unlocking of vertical and horizontal arm and manual rise of vertical arm in rest position all upward Fig 17 Version with tubeless inflation The i...

Page 17: ...ring the wheel Remove the wheel balancing weights from both sides of the wheel REMOVE THE VALVE STEM AND ALLOW THE TYRE TO COM PLETELY DEFLATE 12 3 Bead breaking After preparing the wheel as described...

Page 18: ...t on demand The bead breaking tool is equipped with a double joint Fig 19 that allows during the bead breaking phase to optimize the relative position between the vane and the bead of the tyre inserti...

Page 19: ...22 pos 1 the pneumatic cylinder activates the hook descent mo bile part Fig 23B pos 2 which thread its way between the edge of the rim and the tyre grabbing the bead of the tyre itself Then reversing...

Page 20: ...re gauge on demand Connect the inflation device to the tyre valve and inflate the tyre using the left pedal Well lubricated beads and rims make the beading in and inflation much safer and easier 13 0...

Page 21: ...thetic oil might damage the pressure regulator filter Replace worn pieces tool supports rubber pads le ver guard mounting tool immediately Periodically preferably once a month make a com plete check o...

Page 22: ...ACT AUTHORISED TECHNICAL SERVICE Do not try and service alone Problem Possible cause Remedy Turntable does not hold clamp the wheel 1 Compressed air supply pressure below 6 Bar 2 A turntable component...

Page 23: ...641D 18 G8641D 20 G8641D 22 G8641D 24 G8641ID 20 G8641ID 22 G8641ID 24 15 0 TECHNICAL DATA 15 1 G8641V technical data Recommended electric supply three phase 230 400V 50 Hz Maximum wheel diameter 1050...

Page 24: ...8 1 1 kW 0 8 1 1 kW 0 8 1 1 kW 0 8 1 1 kW 0 8 1 1 kW 0 8 1 1 kW 0 8 1 1 kW 0 8 1 1 kW 0 8 1 1 kW 15 rpm 15 rpm 15 rpm 15 rpm 15 rpm 15 rpm 15 rpm 15 rpm 15 rpm 15 rpm 15 rpm 6 5 13 rpm 6 5 13 rpm 6 5...

Page 25: ...ig 27 Model 1408 1135 1560 1773 5 1395 1433 1160 1585 1798 5 1420 1458 1185 1610 1823 5 1450 1476 1215 1640 1885 G8641D 18 G8641V 18 G8641D 20 G8641V 20 G8641ID 20 G8641IV 20 G8641D 22 G8641V 22 G8641...

Page 26: ...1610 1928 5 1480 1610 1245 1670 1989 5 1540 1670 1305 1730 2050 1540 1670 1305 1730 2050 G8645D G8645V A mm only for I version B mm C mm D mm E mm G8645D 18 G8645V 18 G8645D 20 G8645V 20 G8645ID 20 G8...

Page 27: ...lectric and elec tronic equipment in italian RAEE according to legislative decree 151 05 RAEE may not be disposed of as urban waste These kinds of waste must be collected separately and taken to dedic...

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