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Rauch AXIS-M 20.2 EMC, Instruction Manual

The Rauch AXIS-M 20.2 EMC is a cutting-edge agricultural spreader designed for precision and efficiency. Unlock the full potential of this innovative machine by accessing the comprehensive instruction manual available for free download from our website. Learn how to maximize performance and productivity with this indispensable manual.

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General maintenance and repair (all types) 

9

204

AXIS

A

X

IS

20.

1

AXIS

9.9

Spreader vane replacement

Replace worn spreader vanes.

Requirements:

The spreading discs have been dismounted (see section “Dismounting and 
mounting spreading discs”).

Determination of spreader vane type:

Figure 9.7:

Spreading disc label

[1] Spreading disc type
[2] Spreader side
[3] Length of the spreader vane
[4] Coating

NOTICE

Worn spreader vanes must 

only

 be replaced by your dealer or your specialist 

workshop.

n 

CAUTION

Conformity of the spreader vane types

The type and size of the spreader vanes are adapted to the 
spreading disc. Incorrect spreader vanes can cause damage to the 
machine and the environment.

ONLY use spreader vanes which are approved for the rele-
vant disc.

Compare the labelling on the spreader vane. The model 
and size of the new and old spreader vane must be identi-
cal. 

2

1

4

3

3

Summary of Contents for AXIS-M 20.2 EMC

Page 1: ...his instruction manual assembly in struction is to be considered as part of the machine Suppliers of new and se cond hand machines are required to document in writing that the instructi on manual assembly instruction was delivered with the machine and han ded over to the customer Original instructions 5901540 a en 0815 ...

Page 2: ... You should be aware that damage caused by incorrect operation or improper use can not be cov ered by warranty claims Technical improvements We are continuously improving our products Therefore we reserve the right to make any improvements and changes to our machine that we consider necessary without notice This constitutes no obligation to make such improvements or changes on machines that have a...

Page 3: ... free operation of the mineral fertiliser spreader At the end of the operator s manual you will find the chapters dealing with disposal of the product and terms conditions of warranty for all models The section AXIS 50 2 contains specific information on the mineral fertiliser spreaders AXIS 50 2 and AXIS 50 2 W The chapter AXIS Maintenance describes the general maintenance and repair work to be ex...

Page 4: ......

Page 5: ... 4 Instructions for the operator 7 3 4 1 Personnel qualifications 7 3 4 2 Instruction 7 3 4 3 Accident prevention 8 3 5 Information on operational safety 8 3 5 1 Parking the machine 8 3 5 2 Filling the machine 8 3 5 3 Checks before start up 9 3 5 4 Hazard zone 9 3 5 5 Operation 10 3 6 Use of fertiliser 11 3 7 Hydraulic system 11 3 8 Maintenance and repair 12 3 8 1 Qualifications of maintenance sta...

Page 6: ...per cover AP drive 37 4 4 5 TELIMAT T 25 AXIS 20 2 30 2 40 2 only 38 4 4 6 Two way unit only for AXIS 20 2 30 2 40 2 38 4 4 7 Tele Space universal drive shaft 38 4 4 8 Universal drive shaft with ratchet clutch only AXIS 20 2 38 4 4 9 Auxiliary lighting 38 4 4 10 Steps AXIS 30 2 AXIS 40 2 39 4 4 11 Stabilising rollers with bracket ASR 25 39 4 4 12 Boundary spreading unit GSE 30 only for AXIS 20 2 3...

Page 7: ... Mounting heights A and B according to fertiliser chart 60 8 6 Using the fertiliser chart 64 8 6 1 Information on the fertiliser chart 64 8 6 2 Settings as per fertiliser chart 64 8 7 Spreading at the headland 71 8 8 Spreading with section control VariSpread 74 8 9 Setting the boundary spreading unit GSE optional equipment 76 8 10 Adjustment of the series and or special equipment TELIMAT 77 8 10 1...

Page 8: ...he fertiliser chart 99 B 3 Spreading at the headland 99 B 4 Adjusting the application rate 99 B 4 1 Version Q W EMC 99 B 4 2 Version K D R C 100 B 5 Setting the working width 101 B 5 1 Selecting the correct spreading disc 101 B 5 2 Removing and mounting spreading discs 102 B 5 3 Adjusting the drop point 104 B 6 Calibration 105 B 6 1 Determining the nominal output quantity 105 B 6 2 Implementing th...

Page 9: ...rking width 132 B 5 1 Selecting the correct spreading disc 132 B 5 2 Removing and mounting spreading discs 133 B 5 3 Adjusting the drop point 135 B 6 Calibration 136 B 6 1 Determining the nominal output quantity 136 B 6 2 Implementing the calibration 139 B 7 Checking the mounting height 143 B 8 Setting the PTO speed 143 B 9 Faults and possible causes 144 B 10 Discharging residual material 147 C Ma...

Page 10: ...scs 165 B 5 3 Adjusting the drop point 167 B 6 Calibration 169 B 6 1 Determining the nominal output quantity 169 B 6 2 Implementing the calibration 172 B 7 Checking the mounting height 176 B 8 Setting the PTO speed 176 B 9 Faults and possible causes 177 B 10 Discharging residual material 180 C Maintenance and repair 181 C 1 Safety 181 C 2 Using the steps 182 C 2 1 Safety 182 C 2 2 Folding out the ...

Page 11: ...200 9 6 1 Checking wear prone parts 200 9 6 2 Checking the bolted joints 200 9 7 Checking the position of the spreading disc hub 201 9 8 Checking the agitator drive 202 9 9 Spreader vane replacement 204 9 10 Gear oil not for EMC machines 206 9 10 1 Quantity and types 206 9 10 2 Checking the oil level changing the oil 207 10 Disposal 209 10 1 Safety 209 10 2 Disposal 210 Index A Terms conditions of...

Page 12: ...Table of Contents VIII ...

Page 13: ...read all subsections for your machine type By doing so you can use your machine in a safe manner The functional description is provided under Description of the machine on page 25 and Versions on page 32 The text contents on this page are only relevant for the machines of the versions K D and R Figure 1 Navigation symbols NOTICE Designation of the machine with the M EMC function The designation EM...

Page 14: ... 3 Sub chapter B 1 to B 3 Sub chapter B 4 2 Sub chapter B 5 to B 10 Sub chapter C 1 Sub chapter C 4 Sub chapter C 5 D Sub chapter A 1 Sub chapter A 2 1 Sub chapter A 3 Sub chapter B 1 to B 3 Sub chapter B 4 2 Sub chapter B 5 to B 10 Sub chapter C 1 Sub chapter C 4 Sub chapter C 5 R Sub chapter A 1 Sub chapter A 2 2 Sub chapter A 3 Sub chapter B 1 to B 3 Sub chapter B 4 2 Sub chapter B 5 to B 10 Su...

Page 15: ...ub chapter A 3 Sub chapter B 1 to B 3 Sub chapter B 4 1 Sub chapter B 5 Sub chapter B 7 to B 10 Sub chapter C 1 Sub chapter C 4 Sub chapter C 5 W Sub chapter A 2 4 Sub chapter A 3 Sub chapter B 1 to B 3 Sub chapter B 4 1 Sub chapter B 5 Sub chapter B 7 to B 10 Sub chapter C 1 to C 5 AXIS 20 2 Chapter 1 to chapter 7 Chapter 8 Gen Commissioning Chapter AXIS 20 2 Chapter 9 General maintenance Chapter...

Page 16: ...pter B 7 to B 10 Sub chapter C 1 Sub chapter C 4 to C 5 EMC W Sub chapter A 1 Sub chapter A 2 4 Sub chapter A 3 Sub chapter B 1 to B 3 Sub chapter B 4 1 Sub chapter B 5 Sub chapter B 7 to B 10 Sub chapter C 1 to C 5 AXIS 20 2 Chapter 1 to chapter 7 Chapter 8 Gen Commissioning Chapter AXIS 20 2 Chapter 9 General maintenance Chapter 10 Disposal Chapter 11 Warranty ...

Page 17: ... chapter B 1 to B 3 Sub chapter B 4 2 Sub chapter B 5 to B 10 Sub chapter C 1 Sub chapter C 2 Sub chapter C 5 Sub chapter C 6 D Sub chapter A 1 1 Sub chapter A 2 Sub chapter B 1 to B 3 Sub chapter B 4 2 Sub chapter B 5 to B 10 Sub chapter C 1 Sub chapter C 2 Sub chapter C 5 Sub chapter C 6 R Sub chapter A 1 2 Sub chapter A 2 Sub chapter B 1 to B 3 Sub chapter B 4 2 Sub chapter B 5 to B 10 Sub chap...

Page 18: ... chapter B 1 to B 3 Sub chapter B 4 1 Sub chapter B 5 Sub chapter B 7 to B 10 Sub chapter C 1 Sub chapter C 2 Sub chapter C 5 Sub chapter C 6 W Sub chapter A 1 3 Sub chapter A 2 Sub chapter B 1 to B 3 Sub chapter B 4 1 Sub chapter B 5 Sub chapter B 7 to B 10 Sub chapter C 1 to C 6 AXIS 30 2 AXIS 40 2 Chapter 1 to chapter 7 Chapter 8 Gen Commissioning Chapter AXIS 30 2 AXIS 40 2 Chapter 9 General m...

Page 19: ...hapter C 1 Sub chapter C 2 Sub chapter C 5 Sub chapter C 6 EMC W Sub chapter A 1 3 Sub chapter A 2 Sub chapter B 1 to B 3 Sub chapter B 4 1 Sub chapter B 5 Sub chapter B 7 to B 10 Sub chapter C 1 to C 5 AXIS 30 2 AXIS 40 2 Chapter 1 to chapter 7 Chapter 8 Gen Commissioning Chapter AXIS 30 2 AXIS 40 2 Chapter 9 General maintenance Chapter 10 Disposal Chapter 11 Warranty ...

Page 20: ...11 Warranty D Sub chapter A 1 1 Sub chapter A 2 Sub chapter B 1 to B 3 Sub chapter B 4 1 Sub chapter B 5 to B 9 Sub chapter C 1 Sub chapter C 2 Sub chapter C 5 pages 187 188 Sub chapter C 6 1 C 6 2 W Sub chapter A 1 2 Sub chapter A 2 Sub chapter B 1 to B 3 Sub chapter B 4 2 Sub chapter B 5 Sub chapter B 7 to B 9 Sub chapter C 1 to C 4 Sub chapter C 5 pages 187 189 Sub chapter C 6 3 ...

Page 21: ...by people who are familiar with the characteristics of the machine and who are aware of the risks The instructions regarding the operation service and safe handling of the machine as described in this manual and declared by the manufacturer in the form of warn ing signs and symbols on the machine must be strictly followed during operation Moreover the relevant accident prevention regulations and t...

Page 22: ...14 76547 Sinzheim Germany We hereby declare that the product Mineral fertiliser spreader of the AXIS series Type AXIS 20 2 AXIS 30 2 AXIS 40 2 AXIS 50 2 complies with all relevant regulations of the EC Machine Directive 2006 42 EC Technical documents compiled by Rauch Engineering Management Landstrasse 14 76547 Sinzheim Germany Norbert Rauch Managing Director Muster Sample Spécimen ...

Page 23: ...o the new owner The operator s manual is intended for the operator of the machine and anyone involved in operating and maintaining it It must be read understood and applied by all persons entrusted with the following work on the machine Operation Maintenance and cleaning Repairing faults In particular the following is to be observed The chapter on safety The warning instructions in the text of the...

Page 24: ...d in front of these instructions Handling instruction 2 3 2 Listings Listings without a specific sequence are shown with bullet points level 1 and dashes level 2 Property A Point A Point B Property B 2 3 3 References References to other text passages in the document are indicated with section number headline text and page number Example See also Chapter 3 Safety page 5 References to other document...

Page 25: ...lier components can be found in the respective sup plier documentation These warning instructions must also be observed 3 2 Significance of warnings The warning instructions in this manual have been structured according to the de gree of danger and the probability of their occurrence Danger signs and symbols inform the user about other construction related and unavoidable residual risks that may b...

Page 26: ...rning warns of a possible dangerous situation for the health of persons Ignoring these warnings will result in very serious injury Always observe the measures described to prevent this danger n CAUTION Type and source of danger This warning warns of a potentially dangerous situation for per sonal health or of material and environmental damage Ignoring this warning can result in injuries and damage...

Page 27: ...ons for the operator It is the operator s responsibility that the machine is used as intended 3 4 1 Personnel qualifications Before starting any work on or with the machine all persons who are involved in operation maintenance or repair must have read and understood this operator s manual The machine may only be operated by instructed personnel authorized by the owner Members of staff who are stil...

Page 28: ...on on operational safety Only use the machine in an operational safe state Avoid hazardous situations 3 5 1 Parking the machine Only park the machine with the hopper empty and on horizontal solid ground If the machine is parked alone without tractor open the metering slides completely The return springs of the single acting slide actuation are re leased 3 5 2 Filling the machine Only fill the mach...

Page 29: ...s the drive shaft cover in good condition 3 5 4 Hazard zone Flying spreading material may cause serious injury e g to the eyes When persons are present between the tractor and the machine there is a great hazard caused by the tractor rolling away or machine movements which may have fatal consequences The following figure displays the hazard zones of the machine Figure 3 1 Hazard zones around attac...

Page 30: ... can cause serious injury For this reason en sure that you avoid any contact between body parts or clothes and rotating components Do not deposit any external parts such as screws nuts in the spreader hopper Ejected spreader material may cause serious injury e g to the eyes For this reason ensure that nobody is present in the spreading area of the machine If the wind speed is too high stop the spr...

Page 31: ... connecting the hydraulic hoses to the tractor ensure that the hydraulic system is depressurised both on the tractor and the machine side Attach the hydraulic hoses of the tractor and the spreader hydraulic systems only with the prescribed connections Prevent any contamination of the hydraulic circuit Always suspend the cou plings in the brackets provided Use the dust caps Clean the connections be...

Page 32: ...rts and spreader vanes Spare parts must at least comply with the technical standards specified by the manufacturer The technical standards can be guaranteed by using genuine spare parts Self locking nuts are designed to be used only once Always use new self locking nuts to fasten components e g when replacing spreading vanes 3 8 3 Maintenance and service work Always switch off the tractor engine b...

Page 33: ...driving The pre departure check is an important contribution to road safety Before every trip check compliance with the operating conditions traffic safety and the regu lations of the country of operation Is the permissible total weight complied with Note the permitted axle load the permitted braking load and the permitted tyre load capacity See also Axle load calculation on page 41 Is the machine...

Page 34: ...ient visibility If vision is re stricted e g when reversing another person is required to direct the driver Observe the permissible maximum speed Avoid sudden turns when driving uphill or downhill or across a slope Due to the changed centre of gravity there is a danger of overturning Special care is to be particularly applied when driving on uneven soft ground e g when entering fields kerbs Arrest...

Page 35: ...0 2 40 2 Figure 3 2 Safety devices warning and instruction stickers front 1 White reflectors in front 2 Nameplate 3 Serial number 4 Spreading disc cover 5 Warning read operator s manual 6 Warning ejection of material 7 Instructions maximum payload 8 Instructions PTO speed 9 Instructions ring eyelet in hopper ...

Page 36: ... stickers rear 1 Protective grid in hopper 2 Ring eyelet in the hopper 3 Protective grid lock 4 Instructions protective grid lock 5 Deflector bracket 6 Yellow side reflectors 7 Red reflectors 8 Warning remove ignition key 9 Warning moving parts 10 Instructions no climbing ...

Page 37: ...tors in front 2 Nameplate 3 Serial number 4 Warning read operator s manual 5 Warning ejection of material 6 Instructions maximum payload 7 Instructions PTO speed 8 Protective grid lock 9 Protective grid in hopper 10 Instructions protective grid lock 11 Instruction steps 12 Warning passenger transport prohibited ...

Page 38: ...ices warning and instruction stickers rear 1 Instructions ring eyelet in hopper 2 Spreading disc cover 3 Instructions no climbing 4 Yellow side reflectors 5 Red reflectors 6 Deflector bracket 7 Warning moving parts 8 Warning remove ignition key ...

Page 39: ... being cut off by the metering slider Prevents faults during spreading caused by lumps in the spreading material large stones or other large ob jects screening effect Protective grid lock Prevents the inadvertent opening of the protective grid in the hopper Engages mechanically if protective grid is closed properly Can only be opened by using a tool Deflector bracket Protection against getting cau...

Page 40: ...rning and instruction stickers are components of the machine They must not be removed or modified Missing or illegible warning and instruction stickers must be replaced immediately If new components are installed during repairs the same warning and instruction stickers that were on the original parts must be placed on the new parts NOTICE The correct warning and instruction notices can be obtained...

Page 41: ...rial Before commissioning instruct all people to leave the hazard zone spreading range of the machine Danger due to moving parts Risk of body parts being cut off It is prohibited to reach into the danger area of the rotating spreading discs the agitator or the drive shaft Switch off the tractor s engine and remove the key before carrying out repair and adjustment work Remove the ignition key Befor...

Page 42: ... steps retracted Ring eyelet in the hopper Bracket for fixing the hoisting gear Climbing prohibited Climbing on the deflector bracket is prohibited Protective grid lock The grid is automatically locked when the pro tective grid in the hopper is closed properly It can only be unlocked by using a tool For AXIS 30 2 AXIS 40 2 Rated speed of the PTO shaft The rated speed of the PTO shaft is 540 rpm 20...

Page 43: ...e chapter 3 10 1 Position of safety equipment page 15 For AXIS 50 2 Rated speed of the PTO shaft The rated speed of the PTO shaft is 750 rpm For AXIS 20 2 Maximum payload For AXIS 30 2 AXIS 40 2 Maximum payload For AXIS 50 2 Maximum payload Nameplate Serial number 2056779 750min 1 Landmaschinenfabrik GmbH Landstraße 14 D 76547 Sinzheim Typ Masse Baujahr kg 00 12345 ...

Page 44: ...Safety 3 24 AXIS AXIS ...

Page 45: ...250 Fax 49 0 7221 985 203 4 2 Description of the machine Use the machines of the AXIS series in accordance with the chapter Intended use on page 1 The machine consists of the following assemblies 2 chamber hopper with agitators and discharges Frame and coupling points Drive elements drive shaft and transmission Metering elements agitator metering slide scale for the spreading volume Elements for a...

Page 46: ...AXIS 4 2 1 Assembly overview AXIS 20 2 AXIS 30 2 AXIS 40 2 Figure 4 1 Assembly overview Example AXIS 30 2 Front 1 Hose and cable tray 2 Coupling points 3 Drive shaft mounting bracket 4 Transmission 5 Transmission spigot 6 Frame ...

Page 47: ...AXIS AXIS Figure 4 2 Assembly overview Example AXIS 30 2 Rear 1 Hopper inspection window filling level scale 2 Scale for the spreading volume left right 3 Drop point adjustment centre left right 4 Spreading disc left right ...

Page 48: ...XIS AXIS 4 2 2 Assembly overview AXIS 50 2 Figure 4 3 Assembly overview AXIS 50 2 Front 1 Hose and cable tray 2 Coupling points 3 Weigh cells 4 Drive shaft mounting bracket 5 Transmission 6 Transmission spigot 7 Weigh frame ...

Page 49: ...4 Assembly overview AXIS 50 2 Rear 1 Hopper inspection window filling level scale 2 Steps 3 Drop point adjustment centre left right 4 Spreading disc left right 5 Scale for the spreading volume left right 6 TELIMAT border and boundary setting ...

Page 50: ...nsmission for the M EMC function Figure 4 5 Mass flow control by measuring the torque of the spreading discs AXIS M 20 2 30 2 40 2 EMC 1 Right speed sensor direction of travel 2 Reference speed sensor 3 Left speed sensor direction of travel ...

Page 51: ...Technical data 31 4 AXIS AXIS 4 2 4 Agitator Figure 4 6 Agitator 1 Metering slide 2 Agitator ...

Page 52: ...S 30 2 AXIS 40 2 AXIS 50 2 Function C K R D C K R D C K D D Electrically remote controlled actua tor Single acting hydraulic cylinder Single acting hydraulic cylinder with two way unit Double acting hydraulic cylinder Type AXIS 20 2 EMC AXIS 30 2 EMC AXIS 40 2 EMC AXIS 20 2 EMC W AXIS 30 2 EMC W AXIS 40 2 EMC W Mass flow control EMC by measur ing the torque of the spreading discs Spreading dependi...

Page 53: ...m 270 cm Working width1 1 Working width depending on fertiliser and disc type 12 36 m 12 42 m 18 50 m PTO speed min 450 450 580 max 650 650 920 Hopper capacity 1 000 l 1 400 l 2 200 l Mass flow2 2 Max Mass flow depending on fertiliser type max 400 kg min 500 kg min 500 kg min Hydraulic pressure max 200 bar 200 bar 200 bar Sound pressure level3 measured in the closed driver s cabin of the tractor 3...

Page 54: ...h1 1 Working width depending on fertiliser and disc type 12 36 m 12 42 m 18 50 m PTO speed min 450 450 580 max 650 650 920 Hopper capacity 1 000 l 1 400 l 2 200 l Mass flow2 2 Max Mass flow depending on fertiliser type max 400 kg min 500 kg min 500 kg min Hydraulic pressure max 200 bar 200 bar 200 bar Sound pressure level3 measured in the closed driver s cabin of the tractor 3 Since the sound pres...

Page 55: ...ght 300 kg 365 kg 335 kg 390 kg 680 kg Fertiliser payload max 2300 kg 2300 kg 3200 kg 4200 kg Extension AXIS 20 2 L603 L800 XL1103 XL1300 Change in capacity 600 l 800 l 1 100 l 1 300 l Change in filling height 0 cm 26 cm 24 cm 38 cm Extension size max 240 x 130 cm 280 x 130 cm 280 x 130 cm Extension weight 30 kg 45 kg 60 kg 65 kg Description 3 sided 4 sided 3 sided 4 sided AXIS 30 2 AXIS 40 2 Exte...

Page 56: ...ata 4 36 AXIS AXIS AXIS 50 2 Extension GLW1000 GLW2000 Change in capacity 1000 l 2000 l Change in filling height 22 cm 44 cm Extension size max 290 x 150 cm Extension weight 52 kg 86 kg Description 4 sided 4 sided ...

Page 57: ...over 4 4 4 Electrical remote control of the hopper cover AP drive With this remote control you can electrically fold in and out the hopper cover from the cabin of the tractor NOTICE We recommend that you have the extra equipment fitted and mounted on the basic machine by your supplier or an authorised service centre NOTICE An overview of the extensions can be found in chapter 4 3 3 Technical data ...

Page 58: ... the machine to the tractor When delivering the Tele Space drive shaft separate assembly instructions are supplied 4 4 8 Universal drive shaft with ratchet clutch only AXIS 20 2 The ratchet safety clutch limits the torque in case of overloads 4 4 9 Auxiliary lighting The machine can be fitted with auxiliary lighting Lighting Application BLF 25 50 Lighting for front with warning sign for wide exten...

Page 59: ... starting the two sided spreading 4 4 13 Boundary spreading unit GSE 60 only for AXIS 50 2 Limits the spreading width either towards the left or right to a range between ap prox 0 m and 3 m from the centre of the tractor to the outer edge of the field The metering slide that points to the field edge is closed Fold the boundary spreading unit downwards for boundary spreading The boundary spreading ...

Page 60: ...t Z14 Z16 Z18 This set of spreader vanes is used for spreading snail bait The snail bait spreader vane replaces the short spreading vane on the right and left spreading disc 4 4 17 Practice test kit PPS5 4 4 18 Fertiliser identification system DIS Fast and uncomplicated determination of spreader settings when working with unfamiliar fertilisers Set Application Z14 Spreading disc S4 Z16 Spreading d...

Page 61: ...actor machine combination Calculation of total weight axle loads and tyre load capacity as well as of the required minimum ballast weights Figure 5 1 Loads and weights Charac ter unit Meaning Calculationby table footer TL kg Empty weight of the tractor 1 TV kg Front axle load of the empty tractor 1 TH kg Rear axle load of the empty tractor 1 GV kg Total weight of front mounted unit front ballast 2...

Page 62: ...he actual front axle load TV tat Enter the calculated actual front axle load as well as the admissible front axle load specified in the tractor s operator s manual in the table TVtat GV a b TV b GH c d b If the rear mounted unit GH is lighter than the minimum ballast at the rear GH min the weight of the rear mounted unit must be increased to at least the weight of the minimum rear ballast Calculat...

Page 63: ...table Actual value accord ing to calculation Admissible value according to opera tor s manual Twice the admissi ble tyre load capac ity two tyres Minimum ballast front rear kg Total weight kg kg Front axle load kg kg kg Rear axle load kg kg kg The minimum ballast must be mounted on the tractor as an attachment or as ballast weight The calculated values must be less than or equal to the admissible ...

Page 64: ...Axle load calculation 5 44 AXIS AXIS ...

Page 65: ...exist briefly The person responsible for transportation must ensure that the machine is transported appropriately Unauthorised persons are to be kept away from the transport route The areas concerned must be cordoned off Cautiously transport the machine and handle it with care Make sure that allowance is made for the centre of gravity If necessary ad just the lifting tackle so that the machine is ...

Page 66: ...Transportation without tractor 6 46 AXIS AXIS ...

Page 67: ...e Presetting the mounting height Page 58 Filling in the fertiliser Chapter A 2 or chapter A 31 1 See the register of your machine AXIS 20 2 AXIS 30 2 or AXIS 50 2 Adjusting the application rate Chapter B 21 Setting the working width Selection of the correct spreading disc Adjusting the drop point Chapter B 51 Chapter B 5 31 Spreading Travel to the spreading location Check the mounting height Engag...

Page 68: ...Instructions regarding the spreading operation 7 48 AXIS AXIS ...

Page 69: ...luding operator s manual 1 agitator Protective grids in hopper Version Q or W QUANTRON A operating unit AXIS 30 2 W ISOBUS AXIS 40 2 W ISOBUS AXIS 50 2 W ISOBUS ISO BUS machine control unit Version C Operating unit E CLICK AXIS 20 2 30 2 40 2 EMC W QUANTRON E2 M EMC operating unit Please also check any optional equipment that you ordered Check for any shipping damage or missing parts Any shipping ...

Page 70: ...ar pin protection only AXIS 20 2 See Mounting the universal drive shaft with shear pin protection to AXIS 20 2 on page 91 Universal drive shaft with ratchet clutch Tele Space universal drive shaft with ratchet clutch n CAUTION Material damages due to unsuitable drive shaft The machine is delivered with a drive shaft that is designed according to the device and performance The use of incorrectly di...

Page 71: ...or 2 Loosen the locking screw 1 of the universal drive shaft guard 3 Turn the universal drive shaft guard to the demounting position 4 Pull the universal drive shaft out Figure 8 1 Loosen the universal drive shaft guard 5 Remove the spigot protection and grease the transmission spigot 6 Push the universal drive shaft onto the transmission spigot Figure 8 2 Push the universal drive shaft onto the t...

Page 72: ... 8 Push the drive shaft guard with hose clamp over the drive shaft and loosely attach it to the extension housing of the transmission do not tighten 9 Turn the universal drive shaft guard to the locking position Figure 8 4 Put the universal drive shaft guard back on 10 Tighten the locking screw 11 Tighten the hose clamp Figure 8 5 Secure the universal drive shaft guard ...

Page 73: ...spending the drive shaft Always put dismounted drive shafts in the provided bracket 2 See figure 8 6 Figure 8 6 Storage of the cables and hydraulic hoses example AXIS 50 2 1 Bracket for hoses and cables 2 Universal drive shaft bracket NOTICE Depending on the version of the mineral fertiliser spreader the cable bracket 1 is located in different positions See figure 4 1 and figure 4 3 2 1 ...

Page 74: ...nd Do the axle loads conform to the stipulated calculations See Axle load calculation on page 41 Position of the distance washers only for AXIS 50 2 category III Ensure the correct position of the distance washers 2 included in the scope of delivery on each side of the lower link ball 1 Figure 8 7 Position of the distance washers when installing the machine AXIS 50 2 category III n DANGER Danger t...

Page 75: ...rushing hazard that may result in fatal injury for per sons standing between the tractor and the machine when the trac tor approaches or the hydraulic system is actuated The tractor may brake too late or not at all because of inattention or faulty operation Ensure that nobody is present in the hazard zone between the tractor and the machine NOTICE For normal fertilising and late fertilising always...

Page 76: ...tched off 2 Move the tractor to the machine Do not latch the lower link hooks into place yet Make sure there is enough space between the tractor and the machine in order to be able to connect the drives and control elements 3 Switch the tractor motor off Remove the ignition key 4 Mount the drive shaft to the tractor If there is not enough space available an extendible Tele Space universal drive sh...

Page 77: ...s can cause damage to the drive shaft the transmission or the machine Check the clearance between the machine and the tractor Make sure there is enough space at least 20 to 30mm between the outer pipe of the drive shaft and the protective cone on the spreader side NOTICE Only your dealer or your specialist workshop may shorten the universal drive shaft NOTICE Observe the installation and shortenin...

Page 78: ... of the machine This may result in the machine abruptly tilting over backwards or falling down This can lead to severe personal injury Machines can be damaged When extending the upper link always observe the maxi mum admissible length specified by the tractor or upper link manufacturer Ensure that nobody is present in the hazard zone of the machine n WARNING Risk of injury from rotating spreading ...

Page 79: ...edge of the frame Figure 8 9 Maximum admissible mounting height V and H during normal and late fertilising The maximum admissible mounting height depends on the following factors Normal or late fertilising Machine type Maximum admissible mounting height during normal fertilis ing during late fertilising V mm H mm V mm H mm AXIS 20 2 AXIS 30 2 AXIS 40 2 1040 1040 950 1010 AXIS 50 2 990 990 900 960 ...

Page 80: ... is installed at the highest connecting point of the upper link at the tractor The lower link of the tractor is installed at the upper coupling point of the lower link of the machine Proceed as follows when determining the mounting height in normal fertilisation 1 Determine the mounting heights A and B above crop height from the fertil iser chart 2 Compare the mounting heights A and B plus the cro...

Page 81: ...lies 3 If the maximum admissible mounting height of the machine is exceeded in the normal fertilisation mode or if the mounting heights A and B cannot be reached the machine is to be mounted according to the late fertilising values AXIS 20 2 AXIS 30 2 AXIS 40 2 AXIS 50 2 A crop height V Max 1040 mm Max 990 B crop height H Max 1040 mm Max 990 ...

Page 82: ... machine Proceed as follows when determining the mounting height in late fertilising mode 1 Determine the mounting heights A and B above crop height from the fertil iser chart 2 Compare the mounting heights A and B plus the crop height with the maxi mum admissible mounting heights at the front V and rear H Figure 8 11 Mounting position and height during late fertilising The following applies AXIS ...

Page 83: ... Machine mounted to the lower coupling point of the lower link The following applies NOTICE Make sure that the maximum admissible length specified by the upper link or tractor manufacturer is not exceeded Please observe the instructions in the operator s manual provided by the tractor and upper link manufacturer AXIS 20 2 AXIS 30 2 AXIS 40 2 AXIS 50 2 A crop height V Max 950 mm Max 900 B crop heig...

Page 84: ...in the fertiliser chart Please contact us if you need to use a fertiliser type that is not included in the fertiliser chart Observe the setting values exactly Even a slightly incorrect setting may ad versely affect the spreading pattern When using urea particular attention is to be paid to the following Due to a great number of fertiliser imports urea is available in a wide variety of different qu...

Page 85: ...uced If the spreader is correctly set see information in the fertiliser chart the fertiliser is evenly spread over the field The following settings are to be applied to the machine according to the fertiliser chart Specified parameters Type of fertiliser KAS BASF Application rate 300 kg ha Working width 24 m Forward speed 12 km h Mounting height 50 50 A 50 cm B 50 cm Drop point 6 Metering slide ad...

Page 86: ...r goes beyond the field boundary Underfertilisation at the field boundary must be accepted in this case The following settings are to be applied to the machine according to the fertiliser chart Specified parameters Type of fertiliser KAS BASF Application rate 300 kg ha Working width 24 m Forward speed 12 km h Mounting height 50 50 A 50 cm B 50 cm Drop point 6 Metering slide adjustment 180 left 150...

Page 87: ... spreading technique in which a bit more fertiliser lands beyond the boundary of the field Therefore there is just a slight underfertilisation at the field boundary The following settings are to be applied to the machine according to the fertiliser chart Specified parameters Type of fertiliser KAS BASF Application rate 300 kg ha Working width 24 m Forward speed 12 km h Mounting height 50 50 A 50 c...

Page 88: ...ced If the spreader is correctly set see information in the fertiliser chart the fertiliser is evenly spread over the field The following settings are to be applied to the machine according to the fertiliser chart Specified parameters Type of fertiliser KAS BASF Application rate 150 kg ha Working width 24 m Forward speed 12 km h Mounting height 0 6 A 0 cm B 6 cm Drop point 6 5 Metering slide adjus...

Page 89: ...nd the field boundary Underfertilisation at the field boundary must be accepted in this case The following settings are to be applied to the machine according to the fertiliser chart Specified parameters Type of fertiliser KAS BASF Application rate 150 kg ha Working width 24 m Forward speed 12 km h Mounting height 0 6 A 0 cm B 6 cm Drop point 6 5 Metering slide adjustment 90 left 72 right1 1 Recom...

Page 90: ... technique in which a bit more fertiliser lands beyond the boundary of the field Therefore there is just a slight underfertilisation at the field boundary The following settings are to be applied to the machine according to the fertiliser chart Specified parameters Type of fertiliser KAS BASF Application rate 150 kg ha Working width 24 m Forward speed 12 km h Mounting height 0 6 A 0 cm B 6 cm Drop...

Page 91: ... headland a precise arrange ment of the tramlines is essential Boundary spreading Spreading at the headland with the remote controlled TELIMAT boundary spreading system Figure 8 19 Boundary spreading T Headland tramline X Working width Place the headland tramline T at a distance of half the working width X from the edge of the field X X X X X ...

Page 92: ... different distances to the field border of the headland when travelling backwards and forwards NOTICE If you use a GPS System e g QUANTRON guide as well as the operating unit QUANTRON E2 and or QUANTRON A for operating your machine check that the software of the operating unit includes the OptiPoint function The OptiPoint function by RAUCH calculates the optimal switching on and switching off poi...

Page 93: ...n the spreading distance of the fertiliser Driving into the headland tramline Close the metering slides as late as possible The end of the spreading fan should ideally lie on the field A at a distance of approx 4 to 8 m further than the working width X of the headland This cannot always be achieved depending on the spreading distance of the fertiliser and the working width Alternatively drive beyo...

Page 94: ...riSpread 1 Field border 2 Sections 1 to 4 successive section width reduction on the right 3 Tractor track NOTICE The VariSpread compatible machine is equipped with two electrical drop point actuators Via the QUANTRON E2 operating unit or with the ISOBUS machine control unit you can specify the settings of the sections and achieve accurate spreading results in wedge shaped fields More detailed info...

Page 95: ... machine types 75 8 AXIS AXIS Figure 8 22 Display of the section status on the operating screen of the operating unit 1 2 1 Active sections with 4 possible spreading width steps 2 The left section is reduced by 2 section steps ...

Page 96: ...ding Figure 8 23 Setting the boundary spreading unit 1 Numeric scale left side 2 Adjustment nut for numerical scale 3 Indicator 4 Hand grip 5 Numeric scale right side 1 The position of the pointer 3 is to be obtained from the assembly instruction manual included in the scope of delivery 2 Loosen the adjustment nut 2 for the numeric scale using the adjustment lever of the machine 3 Slide the numeri...

Page 97: ...d full border spreading system for working widths of 12 42 m or limited border spreading only depending on the fertiliser type TELIMAT is mounted on the right side of the machine You can control the TELI MAT set up from the tractor via a single acting control valve 8 10 1 Setting TELIMAT You prepare TELIMAT for spreading in accordance with the fertiliser type the working width and the desired type...

Page 98: ...ing the adjustment lever of the machine 2 Move TELIMAT housing sliding section to the letter specified in the calibra tion chart The arrow is exactly above the specified letter 3 Tighten the adjustment nut for the alphabetic scale using the adjustment lever of the machine Fine adjustment numeric scale One piece guiding plates are available inside the boundary spreading system and can be moved alon...

Page 99: ...etic order To increase the spreading distance relative to the calibration chart setting Move TELIMAT on the alphabetic scale towards the greater character ac cording to alphabetic order 8 10 3 Instructions for spreading with TELIMAT The TELIMAT position required for the spreading type is set from the tractor by means of a single acting control valve Boundary spreading lower position Normal spreadi...

Page 100: ...he display can be seen from the driver s cab of the tractor Figure 8 25 TELIMAT mechanical display A Boundary spreading position B Normal spreading position NOTICE When older control equipment is used leaks are possible during boundary spreading In such case TELIMAT may leave the already reached end position lower position again Therefore return TELIMAT to the end position at regular intervals in ...

Page 101: ...test on a dry day with no wind so the weather will not influence the result We recommend an area that is horizontal in both directions for the test area The tracks must not have any significant cavities or heights since this may distort the spreading pattern Carry out the test either on freshly mown grass or on a field with low vegeta tion max 10 cm NOTICE For calculating the settings for unlisted...

Page 102: ...iser chart Make sure that the mounting height includes the top edge of the trays Check the spreading elements spreading discs spreader vanes outlet for correct functioning and completeness Place two collecting vessels one after another at a distance of 1 m in the over lap zones between the tramlines and one collecting vessel in the track ac cording to figure 8 26 NOTICE We recommend the layout pla...

Page 103: ...nding machine type Adjust and fix the metering slides on the right and left hand side see chapter B 4 of the corresponding machine type Run the spreading test with the openings set as calculated for the job Forward speed 3 to 4 km h Open the metering slide 10 m in front of the collecting vessels Close the metering slides approx 30 m behind the collecting vessels NOTICE If the quantity collected in...

Page 104: ...p zone Examples of spreader setting corrections Test re sult Fertiliser distribution Action test Case A Even distribution admis sible deviation 1 scale line Adjustments are correct Case B Fertiliser quantity de creases from right to left or vice versa Are the same drop points set on the right and left side Is the metering slide setting on the left and right side the same Tramline distances the sam...

Page 105: ...the fertiliser chart and adjust the spreader ac cordingly Set the mounting height of the machine as specified in the fertiliser chart Make sure that the mounting height includes the top edge of the trays Check the spreading elements spreading discs spreader vanes outlet for correct functioning and completeness Place two collecting vessels each one after another at a distance of 1 m in the overlap ...

Page 106: ...t and fix the metering slides on the right and left hand side see chapter B 4 of the corresponding machine type Run the spreading test with the openings set as calculated for the job Forward speed 3 4 km h Spread along the tramlines 1 3 one after the other Open the metering slide 10 m in front of the collecting vessels Close the metering slides approx 30 m behind the collecting vessels NOTICE If t...

Page 107: ...p zone Examples of spreader setting corrections Test re sult Fertiliser distribution Action test Case A Even distribution admis sible deviation 1 scale line Adjustments are correct Case B Fertiliser quantity de creases from right to left or vice versa Are the same drop points set on the right and left side Is the metering slide setting on the left and right side the same Tramline distances the sam...

Page 108: ...nts lower upper link before removing the machine After unhitching place the universal drive shaft hydraulic hoses and electric cables in the retainers provided for the purpose Figure 8 32 Storage of the cables and hydraulic hoses 1 Bracket for hoses and cables 2 Universal drive shaft bracket n DANGER Crushing hazard between the tractor and the machine Persons standing between the tractor and the m...

Page 109: ...e tensioned n WARNING Risk of crushing and shearing when the machine is uncoupled Versions K R only single acting slide actuator If the return spring is tensioned when the set screw is loosened the stop lever may unexpectedly jerk and hit the end of the guide slot This may cause crushing injuries to fingers and or result in injury to the operating personnel If the machine is parked on its own with...

Page 110: ...General commissioning all machine types 8 90 AXIS AXIS ...

Page 111: ... designed according to the device and performance The use of incorrectly dimensioned or inadmissible drive shafts for instance without guard or suspension chain may cause personal injury or lead to damage to the tractor and or the machine Use universal drive shafts approved by the manufacturer only Follow the directions in the operator s manual of the universal drive shaft manufacturer NOTICE If y...

Page 112: ...e universal drive shaft onto the transmission spigot 9 Insert a hexagonal screw through the shaft coupling and transmission spigot If required use a rubber hammer for this purpose Figure 3 Push the universal drive shaft onto the transmission spigot 10 Tighten the hexagonal screw and nut using a size 17 wrench max 35Nm Figure 4 Tighten the universal drive shaft K D R C Q W EMC ...

Page 113: ...h hose clamp over the drive shaft and loosely at tach it to the extension hous ing of the transmission do not tighten 13 Turn the universal drive shaft guard to the locking position Figure 6 Put the universal drive shaft guard back on 14 Tighten the locking screw 15 Tighten the hose clamp Figure 7 Secure the universal drive shaft guard K D R C Q W EMC ...

Page 114: ... two hydraulic cylinders The hy draulic cylinders are connected to the slide actuation on the tractor via hydraulic hoses Attachment 1 Depressurise the hydraulic system 2 Remove the hoses from the brackets attached to the frame of the machine 3 Insert the hoses into the corresponding couplings on the tractor Version Hydraulic cylinder Operation K Single acting hydraulic cylinder The oil pressure c...

Page 115: ...ted to the slide actuator on the tractor via hydraulic hoses When using the two way unit the hydraulic pipes between the hydraulic cylinders and the slide controls are additionally sheathed with a protective hose in order to avoid injury to the operator caused by hydraulic oil Only use an undamaged hose sheath for the hydraulic lines Figure 8 Slide actuator of the two way unit The metering slides ...

Page 116: ...way unit This prevents the automatic opening of the metering slide caused by valve leakages in the tractor hydraulics NOTICE The machines of the version C are equipped with electronic slide actuators The electronic slide actuator is described in a separate operator s manual for the E Click operating unit This operator s manual is an integral part of the operating unit NOTICE The machines of the ve...

Page 117: ...level scale is installed in the hopper to monitor the filling level This scale can be used to estimate how long spreading can continue until you must refill the hopper n DANGER Danger of injury from running engine Working on the machine while the engine is running may result in serious injuries caused by mechanical components and escaping fertiliser Switch the tractor motor off Remove the ignition...

Page 118: ...ng parts have come to a complete stop before making any adjustments Switch the tractor motor off Remove the ignition key Ensure that nobody is present in the hazard zone n CAUTION Risk of crushing or shearing by tensioned return springs Versions K R only single acting slide actuator If the return spring is tensioned when the set screw is loosened the stop lever may jerk and hit the end of the guid...

Page 119: ... and EMC include electronic slide actuators for setting the application rate The electronic slide actuator is described in a separate operator s manual for the operating unit This operator s manual is an integral part of the operating unit n CAUTION Damage to property caused by incorrect positioning of the metering slide If the stop levers are positioned incorrectly the operation of the actuators ...

Page 120: ...slide approaches hydraulically or by spring force depending on the version while spreading The position depends on the application rate and the forward speed 1 Close the metering slide 2 Determine the position for the scale setting in the fertiliser chart or based on the calibration test 3 Release the setscrew 2 at the lower scale arc 3 4 Move the pointer 1 of the stop to the determined position 5...

Page 121: ...unit spreading disc vanes may catch and pull in body parts or objects Contact with the distribution unit may injure crush or cut off body parts Maximum admissible mounting heights at front V and rear H are to be complied with at all times Ensure that nobody is present in the hazard zone of the machine Never remove deflectors mounted on the hopper Spreading disc type Spreading disc left Spreading d...

Page 122: ...ries caused by mechanical components and escaping fertiliser Never mount or dismount spreading discs while the engine is running or the PTO shaft of the tractor is rotating Switch the tractor motor off Remove the ignition key 1 Adjustment lever hopper left side according to direction of travel Figure 10 Adjustment lever 1 Remove the adjustment le ver from the bracket 2 Use the adjustment lever to ...

Page 123: ...ing disc must be evenly placed on the hub if required remove dirt 2 Carefully position the cap nut do not tilt 3 Tighten the cap nut with approx 38 Nm 4 Check that there is clearance between the spreader vanes and the outlet by turning the spreading discs by hand 3 Unscrew the cap nut 4 Remove the spreading disc from the hub 5 Put the adjustment lever back into the designated bracket Figure 12 Uns...

Page 124: ...hs Adjusting in the direction of larger numbers The fertiliser is ejected later and spread more towards the outside into the overlap zones This results in spreading patterns for larger working widths Figure 13 Adjustment centre for drop point 1 Determine the position for the drop point in the fertiliser chart or by carrying out a test using the practice test kit optional equipment 2 Grip the left ...

Page 125: ...ting the calibration test Calculating the exact forward speed The exact forward speed must be known to calculate the nominal output volume 1 With a semi filled machine drive a distance of 100 m on the field 2 Stop the time required for this 3 The exact forward speed is indicated at the scale of the calibration test calcu lator Figure 14 Scale for calculating the exact forward speed NOTICE The mach...

Page 126: ... it is at 300 kg ha under 18 m 2 The value of the nominal output quantity for both outlets can now be read off above the value of the forward speed of 8 km h The nominal output quantity per minute amounts to 72 kg min If you implement the calibration at one output only halve the total value of the nominal output quantity 3 Divide the read off value by 2 number of outlets The nominal output quantit...

Page 127: ... following formula Calculation for example Nominal output quantity kg min Forward speed km h x Working width m x Application rate kg ha 600 8 km h x 18 m x 300 kg ha 72 kg min 600 NOTICE Constant fertiliser application is only possible at an even forward speed Example a 10 increased speed results in 10 underfertilisation K D R C Q W EMC ...

Page 128: ...of fertiliser is placed in the hopper Using the fertiliser chart the pre set values for the metering slide end stop the PTO speed and the calibration test time are determined and known n WARNING Risk of injury due to chemicals Escaping fertiliser may lead to injury to eyes and nasal mucous membrane Wear safety goggles during the calibration Before running the calibration test ensure that all peopl...

Page 129: ...te under the left output in the direction of travel NOTICE The calibration has to be carried out at one side of the machine only For safety reasons however both spreading discs must be removed 1 Use the adjustment lever to loosen the cap nut of the spreading disc 2 Remove the spreading disc from the hub Figure 17 Loosen the cap nut 3 Set the drop point to position 0 Kg K D R C Q W EMC ...

Page 130: ...tput quantity nominal output quantity Set the output rate stop to a higher position and repeat the calibration test Actual output quantity nominal output quantity Set the output rate stop to a lower position and repeat the calibration test n WARNING Risk of injury due to rotating machine components Rotating machine components universal drive shaft hubs may catch and pull in body parts or objects C...

Page 131: ... example if the calibration test weight is down by 10 the output rate stop is set to a 10 higher position e g from 150 to 165 New position of the output rate stop Position of the output rate stop during current calibration test x Nominal out put quantity Actual output quantity during the current calibration test NOTICE The pins on the spreading disc holders have different positions on the left and...

Page 132: ...nting height B 8 Setting the PTO speed NOTICE The cap nuts have an internal catching mechanism that prevents them from coming loose The catching mechanism must be noticeable while tightening the nut Otherwise the cap nut is worn and must be replaced NOTICE Check if the preset mounting height is correct while the hopper is full Take the mounting height setting values from the fertiliser chart Obser...

Page 133: ...tion C Maintenance and repair page 117 before rectifying faults Fault Possible cause action Uneven fertiliser distribution Remove clumps of fertiliser on spreading discs spreader vanes and discharge ducts Metering slides do not open completely Check the func tion of opening slides Drop point incorrectly adjusted Correct the setting Too much fertiliser in the tractor track Check spreader vanes and ...

Page 134: ...age 202 Metering slide set incorrectly Empty the hopper of remaining fertiliser Check metering slide setting See the chapter on mainte nance of the respective machine type Irregular fertiliser feed to spread ing disc Fertiliser bridging above the agitator Remove fertiliser until the height of the protective grid on the affected side Break up accumulated fertiliser with a wooden stick through the b...

Page 135: ...02 Blockage of the metering open ings due to fertiliser clumps damp fertiliser miscellaneous im purities leaves straw sack resi dues Clear blockages Proceed as follows 1 Park tractor remove ignition key disconnect the power supply 2 Open metering slide 3 Place collecting vessel underneath 4 Remove spreading discs 5 Clean the outlet from below with a wooden pole or the adjustment lever and push thr...

Page 136: ... Switch off the PTO and the tractor engine and lock them to prevent unauthor ised starting Remove the ignition key of the tractor 3 While the metering slide is open move the drop point back and forth position 0 to 9 and back 4 Remaining fertiliser can be removed with a soft water jet when cleaning the machine See also Cleaning on page 199 n WARNING Risk of injury due to rotating machine components...

Page 137: ...wer operated components adjustment lever metering slide Make sure that there is no one in close proximity to the moving parts during maintenance Spare parts must at least comply with the technical standards specified by the manufacturer This is assured only with original spare parts Before starting any cleaning maintenance or repair work and when trouble shooting switch off the tractor s engine an...

Page 138: ...a tie rod These elements are fixed by means of screw connections Check the screw connections for the weigh cells and the tie rod for tightness on both sides of the machine before every spreading season also during the spreading season if necessary Checking 1 Tighten the screw connec tion with a torque wrench Tightening torque 300 Nm Figure 22 Fastening the weighing cell on the left side of the dir...

Page 139: ... the weigh frame 3 Tighten the screw connec tion with a torque wrench Tightening torque 65 Nm Figure 24 Fastening the tie rod at the hopper NOTICE After tightening the screw connections using the torque wrench the weighing cells must be tared anew Please follow the instructions in the chapter Machine tare of the operator s manual of the operating unit K D R C Q W EMC ...

Page 140: ... scale value 85 If the position is not correct readjust the scale n WARNING Danger of crushing and shearing due to components operat ed by an external force When working on power operated components adjusting lever metering slides there is a crushing and shearing risk Pay attention to the shear point of the metering slide opening and the metering slide during all adjustment work Switch the tractor...

Page 141: ...s exactly under the pointer element 5 Tighten the scale again 6 Repeat working steps 1 4 for the right metering slide 7 Version K and R Reattach the return spring and the hydraulic cylinders NOTICE Both metering slides must open evenly and to the same extent Therefore al ways check both metering slides NOTICE After scale correction with electric slide actuation a correction of the slide testing po...

Page 142: ... Checking 1 Set the drop point to position 6 2 Remove both outlets along with their brushes at both openings 3 Release both plastic levers agitator drive and slide them downwards until the splines of the agitator are showing 4 Attach a suitably thin string at the rear in the direction of travel to the splines of the agitator shafts and tauten it The triangular mark on the base plate must be aligne...

Page 143: ...r mark lines up with the taut string 7 Fasten the adjustment plate 8 Push both plastic levers agitator drive back up and secure them 9 Mount the outlet with brushes 5 Release the adjustment plate under neath the drop point pointer 2 self locking nuts Figure 28 Loosen the drop point adjustment plate K D R C Q W EMC ...

Page 144: ...Maintenance and repair C 124 AXIS AXIS 20 2 ...

Page 145: ...ses Attachment 1 Depressurise the hydraulic system 2 Remove the hoses from the brackets attached to the frame of the machine 3 Insert the hoses into the corresponding couplings on the tractor Version Hydraulic cylinder Operation K Single acting hydraulic cylinder The oil pressure closes The spring force opens D Double acting hydraulic cylinder The oil pressure closes The oil pressure opens NOTICE ...

Page 146: ...cted to the slide actuator on the tractor via hydraulic hoses When using the two way unit the hydraulic pipes between the hydraulic cylinders and the slide controls are additionally sheathed with a protective hose in order to avoid injury to the operator caused by hydraulic oil Only use an undamaged hose sheath for the hydraulic lines Figure 1 Slide actuator of the two way unit The metering slides...

Page 147: ...on the two way unit This prevents the automatic opening of the metering slide caused by valve leakages in the tractor hydraulics NOTICE The machines of the versions Q W and EMC are equipped with an electronic slide actuator The electronic slide actuator is described in a separate operator s manual for the operating unit This operator s manual is an integral part of the operating unit NOTICE The ma...

Page 148: ...the hopper depending on type Filling level scale not for weighing spreaders A filling level scale is installed in the hopper to monitor the filling level This scale can be used to estimate how long spreading can continue until you must refill the hopper n DANGER Danger of injury from running engine Working on the machine while the engine is running may result in serious injuries caused by mechanic...

Page 149: ...all rotating parts have come to a complete stop before making any adjustments Switch the tractor motor off Remove the ignition key Ensure that nobody is present in the hazard zone n CAUTION Risk of crushing or shearing by tensioned return springs Versions K R only single acting slide actuator If the return spring is tensioned when the set screw is loosened the stop lever may jerk and hit the end o...

Page 150: ... and EMC include electronic slide actuators for setting the application rate The electronic slide actuator is described in a separate operator s manual for the operating unit This operator s manual is an integral part of the operating unit n CAUTION Damage to property caused by incorrect positioning of the metering slide If the stop levers are positioned incorrectly the operation of the actuators ...

Page 151: ...on which the slide approaches hydraulically or by spring force depending on the version while spreading The position depends on the application rate and the forward speed 1 Close the metering slide 2 Determine the position for the scale setting in the fertiliser chart or based on the calibration test 3 Release the setscrew 2 at the lower scale arc 3 4 Move the pointer 1 of the stop to the determin...

Page 152: ...catch and pull in body parts or objects Contact with the distribution unit may injure crush or cut off body parts Maximum admissible mounting heights at front V and rear H are to be complied with at all times Ensure that nobody is present in the hazard zone of the machine Never remove deflectors mounted on the hopper Spreading disc type Spreading disc left Spreading disc right S2 S2 L 170 S2 L 240...

Page 153: ...erious injuries caused by mechanical components and escaping fertiliser Never mount or dismount spreading discs while the engine is running or the PTO shaft of the tractor is rotating Switch the tractor motor off Remove the ignition key 1 Adjustment lever hopper left side according to direction of travel Figure 3 Adjustment lever 1 Remove the adjustment le ver from the bracket 2 Use the adjustment...

Page 154: ...ding disc must be evenly placed on the hub if required remove dirt 2 Carefully position the cap nut do not tilt 3 Tighten the cap nut with approx 38 Nm 4 Check that there is clearance between the spreader vanes and the outlet by turning the spreading discs by hand 3 Unscrew the cap nut 4 Remove the spreading disc from the hub 5 Put the adjustment lever back into the designated bracket Figure 5 Uns...

Page 155: ...orking widths Adjusting in the direction of larger numbers The fertiliser is ejected later and spread more towards the outside into the overlap zones This results in spreading patterns for larger working widths Figure 6 Adjustment centre for drop point 1 Determine the position for the drop point in the fertiliser chart or by carrying out a test using the practice test kit optional equipment 2 Grip...

Page 156: ...rting the calibration test Calculating the exact forward speed The exact forward speed must be known to calculate the nominal output volume 1 With a semi filled machine drive a distance of 100 m on the field 2 Stop the time required for this 3 The exact forward speed is indicated at the scale of the calibration test calcu lator Figure 7 Scale for calculating the exact forward speed NOTICE The mach...

Page 157: ...alibration test calculator 1 Move the tab until it is at 300 kg ha under 18 m 2 The value of the nominal output quantity for both outlets can now be read off above the value of the forward speed of 8 km h The nominal output quantity per minute amounts to 72 kg min If you implement the calibration at one output only halve the total value of the nominal output quantity 3 Divide the read off value by...

Page 158: ...ity can also be calculated using the following formula Calculation for example Nominal output quantity kg min Forward speed km h x Working width m x Application rate kg ha 600 8 km h x 18 m x 300 kg ha 72 kg min 600 NOTICE Constant fertiliser application is only possible at an even forward speed Example a 10 increased speed results in 10 underfertilisation K D R C Q W EMC ...

Page 159: ...t quantity of fertiliser is placed in the hopper Using the fertiliser chart the pre set values for the metering slide end stop the PTO speed and the calibration test time are determined and known n WARNING Risk of injury due to chemicals Escaping fertiliser may lead to injury to eyes and nasal mucous membrane Wear safety goggles during the calibration Before running the calibration test ensure tha...

Page 160: ...te under the left output in the direction of travel NOTICE The calibration has to be carried out at one side of the machine only For safety reasons however both spreading discs must be removed 1 Use the adjustment lever to loosen the cap nut of the spreading disc 2 Remove the spreading disc from the hub Figure 10 Loosen the cap nut 3 Set the drop point to position 0 Kg K D R C Q W EMC ...

Page 161: ... Actual output quantity nominal output quantity Set the output rate stop to a higher position and repeat the calibration test Actual output quantity nominal output quantity Set the output rate stop to a lower position and repeat the calibration test n WARNING Risk of injury due to rotating machine components Rotating machine components universal drive shaft hubs may catch and pull in body parts or...

Page 162: ... example if the calibration test weight is down by 10 the output rate stop is set to a 10 higher position e g from 150 to 165 New position of the output rate stop Position of the output rate stop during current calibration test x Nominal out put quantity Actual output quantity during the current calibration test NOTICE The pins on the spreading disc holders have different positions on the left and...

Page 163: ...ng the mounting height B 8 Setting the PTO speed NOTICE The cap nuts have an internal catching mechanism that prevents them from coming loose The catching mechanism must be noticeable while tightening the nut Otherwise the cap nut is worn and must be replaced NOTICE Check if the preset mounting height is correct while the hopper is full Take the mounting height setting values from the fertiliser c...

Page 164: ...tion C Maintenance and repair page 148 before rectifying faults Fault Possible cause action Uneven fertiliser distribution Remove clumps of fertiliser on spreading discs spreader vanes and discharge ducts Metering slides do not open completely Check the func tion of opening slides Drop point incorrectly adjusted Correct the setting Too much fertiliser in the tractor track Check spreader vanes and ...

Page 165: ...or drive page 202 Metering slide set incorrectly Empty the hopper of remaining fertiliser Check metering slide setting See the chapter on mainte nance of the respective machine type Irregular fertiliser feed to spread ing disc Fertiliser bridging above the agitator Remove fertiliser until the height of the protective grid on the affected side Break up accumulated fertiliser with a wooden stick thr...

Page 166: ...02 Blockage of the metering open ings due to fertiliser clumps damp fertiliser miscellaneous im purities leaves straw sack resi dues Clear blockages Proceed as follows 1 Park tractor remove ignition key disconnect the power supply 2 Open metering slide 3 Place collecting vessel underneath 4 Remove spreading discs 5 Clean the outlet from below with a wooden pole or the adjustment lever and push thr...

Page 167: ...material 2 Switch off the PTO and the tractor engine and lock them to prevent unauthor ised starting Remove the ignition key of the tractor 3 While the metering slide is open move the drop point back and forth position 0 to 9 and back 4 Remaining fertiliser can be removed with a soft water jet when cleaning the machine see also Cleaning on page 207 n WARNING Risk of injury due to rotating machine ...

Page 168: ...wer operated components adjustment lever metering slide Make sure that there is no one in close proximity to the moving parts during maintenance Spare parts must at least comply with the technical standards specified by the manufacturer This is assured only with original spare parts Before starting any cleaning maintenance or repair work and when trouble shooting switch off the tractor s engine an...

Page 169: ...steps when the machine is lowered Only use the steps if they are folded out Do not climb over the hopper cover into the hopper Use the handle on the hopper cover Only climb into the empty hopper C 2 2 Folding out the steps Before folding out the steps Disengage the PTO shaft Turn the tractor motor off Lower the fertiliser spreader n DANGER Risk of injury due to moving parts in the hopper There are...

Page 170: ...y trip and during spreading operation Fold in the steps 1 Lift the steps up at the bot tom and fold them out 2 Securely lock the steps into open position Figure 14 Folding out the steps 1 Lift the steps up at the bot tom and fold them inwards 2 Securely lock the steps into closed position Figure 15 Folding in the steps in closed po sition K D R C Q W EMC ...

Page 171: ...s Without hopper cover on machine use the side wall of the hopper as hand grip in order to securely climb onto the machine If the machine is equipped with a hopper cover use the hand grip on the hop per cover in order to securely climb onto the machine Figure 16 Climbing onto the machine without hopper cover Figure 17 Climbing onto the machine with hopper cover K D R C Q W EMC ...

Page 172: ... and a tie rod These elements are fixed by means of screw connections Check the screw connections for the weigh cells and the tie rod for tightness on both sides of the machine before every spreading season also during the spreading season if necessary Checking 1 Tighten the screw connec tion with a torque wrench Tightening torque 300 Nm Figure 19 Fastening the weighing cell on the left side of th...

Page 173: ...od at the weigh frame 3 Tighten the screw connec tion with a torque wrench Tightening torque 65 Nm Figure 21 Fastening the tie rod at the hopper NOTICE After tightening the screw connections using the torque wrench the weighing cells must be tared anew Please follow the instructions in the chapter Machine tare of the operator s manual of the operating unit K D R C Q W EMC ...

Page 174: ...t the scale value 85 If the position is not correct readjust the scale n WARNING Danger of crushing and shearing due to components operat ed by an external force When working on power operated components adjusting lever metering slides there is a crushing and shearing risk Pay attention to the shear point of the metering slide opening and the metering slide during all adjustment work Switch the tr...

Page 175: ...5 lies exactly under the pointer element 5 Tighten the scale again 6 Repeat working steps 1 4 for the right metering slide 7 Version K and R Reattach the return spring and the hydraulic cylinders NOTICE Both metering slides must open evenly and to the same extent Therefore al ways check both metering slides NOTICE After scale correction with electric slide actuation a correction of the slide testi...

Page 176: ...h openings 3 Release both plastic levers agitator drive and slide them downwards until the splines of the agitator are showing 4 Attach a suitably thin string at the rear in the direction of travel to the splines of the agitator shafts and tauten it The triangular mark on the base plate must be aligned to the taut string If the mark is not aligned to the string the drop point must be readjusted 5 ...

Page 177: ...gular mark lines up with the taut string 8 Fasten the adjustment plate 9 Push both plastic levers agitator drive back up and secure them 10 Mount the outlet with brushes 6 Release the adjustment plate under neath the drop point pointer 2 self locking nuts Figure 25 Loosen the drop point adjustment plate K D R C Q W EMC ...

Page 178: ...Maintenance and repair C 158 AXIS AXIS 30 1 AXIS 40 1 ...

Page 179: ...e hydraulic system 2 Remove the hoses from the brackets attached to the frame of the machine 3 Insert the hoses into the corresponding couplings on the tractor A 1 2 Connecting the electronic slide actuator Version W Version Hydraulic cylinder Operation D Double acting hydraulic cylinder The oil pressure closes The oil pressure opens NOTICE The machines of the version W are equipped with an electr...

Page 180: ...ghing spreaders A filling level scale is installed in the hopper to monitor the filling level This scale can be used to estimate how long spreading can continue until you must refill the hopper n DANGER Danger of injury from running engine Working on the machine while the engine is running may result in serious injuries caused by mechanical components and escaping fertiliser Switch the tractor mot...

Page 181: ... may result in serious injuries caused by mechanical components and escaping fertiliser Wait until all rotating parts have come to a complete stop before making any adjustments Switch the tractor motor off Remove the ignition key Ensure that nobody is present in the hazard zone NOTICE Please observe chapter 8 6 Using the fertiliser chart page 64 NOTICE Please observe chapter 8 7 Spreading at the h...

Page 182: ...sition which the slide approaches hydraulically or by spring force depending on the version while spreading The position depends on the application rate and the forward speed 1 Close the metering slide 2 Determine the position for the scale setting in the fertiliser chart or based on the calibration test 3 Release the setscrew 2 at the lower scale arc 3 4 Move the pointer 1 of the stop to the dete...

Page 183: ...antity NOTICE The machine version W is provided with an electric slide actuator for adjusting the application rate The electronic metering slide actuator is described in a separate operating man ual for the operating unit This operator s manual is an integral part of the oper ating unit K D R C Q W ...

Page 184: ...rts or objects Contact with the distribution unit may injure crush or cut off body parts Maximum admissible mounting heights at front V and rear H are to be complied with at all times Ensure that nobody is present in the hazard zone of the machine Never remove deflectors mounted on the hopper Spreading disc type Spreading disc left Spreading disc right S4 S4 L 200 S4 L 270 S4 R 200 S4 R 270 S4 VxR...

Page 185: ...uries caused by mechanical components and escaping fertiliser Never mount or dismount spreading discs while the engine is running or the PTO shaft of the tractor is rotating Switch the tractor motor off Remove the ignition key 1 Adjustment lever hopper left side according to direction of travel Figure 3 Adjustment lever 1 Remove the adjustment le ver from the bracket 2 Use the adjustment lever to ...

Page 186: ...g disc must be evenly placed on the hub if required remove dirt 2 Carefully position the cap nut do not tilt 3 Tighten the cap nut with approx 38 Nm 4 Check that there is clearance between the spreader vanes and the outlet by turning the spreading discs by hand 3 Unscrew the cap nut 4 Remove the spreading disc from the hub 5 Put the adjustment lever back into the designated bracket Figure 5 Unscre...

Page 187: ...g widths Adjusting in the direction of larger numbers The fertiliser is ejected later and spread more towards the outside into the overlap zones This results in spreading patterns for larger working widths Figure 6 Adjustment centre for drop point 1 Determine the position for the drop point in the fertiliser chart or by carrying out a test using the practice test kit optional equipment 2 Grip the ...

Page 188: ...he fertiliser is ejected sooner This results in spreading patterns for smaller working widths Adjusting in the direction of larger numbers The fertiliser is ejected later and spread more towards the outside into the overlap zones This results in spreading patterns for larger working widths Figure 7 Drop point gauge NOTICE The machine version W is equipped with an electronic drop point adjustment T...

Page 189: ...ating the exact forward speed The exact forward speed must be known to calculate the nominal output volume 1 With a semi filled machine drive a distance of 100 m on the field 2 Stop the time required for this 3 The exact forward speed is indicated at the scale of the calibration test calcu lator Figure 8 Scale for calculating the exact forward speed NOTICE Execute the calibration test at the opera...

Page 190: ...on test calculator 1 Move the tab until it is at 300 kg ha under 18 m 2 The value of the nominal output quantity for both outlets can now be read off above the value of the forward speed of 8 km h The nominal output quantity per minute amounts to 72 kg min If you implement the calibration at one output only halve the total value of the nominal output quantity 3 Divide the read off value by 2 numbe...

Page 191: ...an also be calculated using the following formula Calculation for example Nominal output quantity kg min Forward speed km h x Working width m x Application rate kg ha 600 8 km h x 18 m x 300 kg ha 72 kg min 600 NOTICE Constant fertiliser application is only possible at an even forward speed Example a 10 increased speed results in 10 underfertilisation K D R C Q W ...

Page 192: ...y of fertiliser is placed in the hopper Using the fertiliser chart the pre set values for the metering slide end stop the PTO speed and the calibration test time are determined and known n WARNING Risk of injury due to chemicals Escaping fertiliser may lead to injury to eyes and nasal mucous membrane Wear safety goggles during the calibration Before running the calibration test ensure that all peo...

Page 193: ...er the left output in the direction of travel NOTICE The calibration has to be carried out at one side of the machine only For safety reasons however both spreading discs must be removed 1 Use the adjustment lever to loosen the cap nut of the spreading disc 2 Remove the spreading disc from the hub Figure 11 Loosen the cap nut 3 Set the drop point to position 0 Kg K D R C Q W ...

Page 194: ...output quantity nominal output quantity Set the output rate stop to a higher position and repeat the calibration test Actual output quantity nominal output quantity Set the output rate stop to a lower position and repeat the calibration test n WARNING Risk of injury due to rotating machine components Rotating machine components universal drive shaft hubs may catch and pull in body parts or objects...

Page 195: ...le if the calibration test weight is down by 10 the output rate stop is set to a 10 higher position e g from 150 to 165 New position of the output rate stop Position of the output rate stop during current calibration test x Nominal out put quantity Actual output quantity during the current calibration test NOTICE The pins on the spreading disc holders have different positions on the left and right...

Page 196: ...ounting height B 8 Setting the PTO speed NOTICE The cap nuts have an internal catching mechanism that prevents them from coming loose The catching mechanism must be noticeable while tightening the nut Otherwise the cap nut is worn and must be replaced NOTICE Check if the preset mounting height is correct while the hopper is full Take the mounting height setting values from the fertiliser chart Obs...

Page 197: ...C Maintenance and repair page 181 before rectifying faults Fault Possible cause action Uneven fertiliser distribution Remove clumps of fertiliser on spreading discs spreader vanes and discharge ducts Metering slides do not open completely Check the func tion of opening slides Drop point incorrectly adjusted Correct the setting Too much fertiliser in the tractor track Check spreader vanes and outle...

Page 198: ... page 202 Metering slide set incorrectly Empty the hopper of remaining fertiliser Check metering slide setting See the chapter on mainte nance of the respective machine type Irregular fertiliser feed to spread ing disc Fertiliser bridging above the agitator Remove fertiliser until the height of the protective grid on the affected side Break up accumulated fertiliser with a wooden stick through the...

Page 199: ...ockage of the metering open ings due to fertiliser clumps damp fertiliser miscellaneous im purities leaves straw sack resi dues Clear blockages Proceed as follows 1 Park tractor remove ignition key disconnect the power supply 2 Open metering slide 3 Place collecting vessel underneath 4 Remove spreading discs 5 Clean the outlet from below with a wooden pole or the adjustment lever and push through ...

Page 200: ... 2 Switch off the PTO and the tractor engine and lock them to prevent unauthor ised starting Remove the ignition key of the tractor 3 While the metering slide is open move the drop point back and forth position 0 to 9 and back 4 Remaining fertiliser can be removed with a soft water jet when cleaning the machine See also Cleaning on page 207 n WARNING Risk of injury due to rotating machine componen...

Page 201: ...perated components adjustment lever metering slide Make sure that there is no one in close proximity to the moving parts during maintenance Spare parts must at least comply with the technical standards specified by the manufacturer This is assured only with original spare parts Before starting any cleaning maintenance or repair work and when trouble shooting switch off the tractor s engine and wai...

Page 202: ...hine is lowered Only use the steps if they are folded out Do not climb over the hopper cover into the hopper Use the handle on the hopper cover Only climb into the empty hopper C 2 2 Folding out the steps Before folding out the steps Disengage the PTO shaft Turn the tractor motor off Lower the fertiliser spreader n DANGER Risk of injury due to moving parts in the hopper There are moving parts in t...

Page 203: ...p and during spreading operation Fold in the steps 1 Lift the steps up at the bot tom and fold them out 2 Securely lock the steps into open position Figure 15 Folding out the steps 1 Lift the steps up at the bot tom and fold them inwards 2 Securely lock the steps into closed position Figure 16 Folding in the steps in closed position K D C Q W R ...

Page 204: ...t hopper cover on machine use the side wall of the hopper as hand grip in order to securely climb onto the machine If the machine is equipped with a hopper cover use the hand grip on the hop per cover in order to securely climb onto the machine Figure 17 Climbing onto the machine without hopper cover Figure 18 Climbing onto the machine with hopper cover K D C Q W R ...

Page 205: ... tie rod These elements are fixed by means of screw connections Check the screw connections for the weigh cells and the tie rod for tightness on both sides of the machine before every spreading season also during the spreading season if necessary Checking 1 Tighten the screw connec tion with a torque wrench Tightening torque 300 Nm Figure 20 Fastening the weighing cell on the left side of the dire...

Page 206: ...e weigh frame 3 Tighten the screw connec tion with a torque wrench Tightening torque 65 Nm Figure 22 Fastening the tie rod at the hopper NOTICE After tightening the screw connections using the torque wrench the weighing cells must be tared anew Please follow the instructions in the chapter Machine tare of the operator s manual of the operating unit K D R C Q W ...

Page 207: ...ot correct readjust the scale n WARNING Danger of crushing and shearing due to components operat ed by an external force When working on power operated components adjusting lever metering slides there is a crushing and shearing risk Pay attention to the shear point of the metering slide opening and the metering slide during all adjustment work Switch the tractor motor off Remove the ignition key D...

Page 208: ...85 lies exactly under the pointer element Screw the scale back on 5 Repeat working steps 1 2 and 7 8 for the right metering slide 6 Reattach the return spring and the hydraulic cylinders NOTICE Both metering slides must open evenly and to the same extent Therefore al ways check both metering slides NOTICE After scale correction with electronic slide actuators a correction of the slide testing poin...

Page 209: ...rew the scale back on Figure 26 Metering slide pointer on position 85 9 Repeat working steps 1 4 for the right metering slide 10 Reconnect the actuator to the metering slide NOTICE Both metering slides must open evenly and to the same extent Therefore al ways check both metering slides After scale correction with electronic slide actuators a correction of the slide testing points in the operating ...

Page 210: ... to position 6 AXIS 50 2 W Set the drop point with the QUANTRON control unit to position 6 2 Switch off the electronic sys tem Figure 27 Setting the drop point to posi tion 6 n WARNING Danger of crushing and shearing due to components operat ed by an external force When working on power operated components adjusting lever metering slides there is a crushing and shearing risk Pay attention to the s...

Page 211: ...as shown through the grooves a of the left and right adjustment centres and tauten it Figure 28 Checking the drop point The string has to run straightly through the groove a at the both hopper bas es without any pressure and be in contact with edge b If there is no contact between the string and the edge the drop point must be readjusted K D R C Q W ...

Page 212: ... 50 2 D 3 Turn the adjustment centre until the marks line up with the taut string 4 Fasten the adjustment plate 2 Release the adjustment plate under neath the drop point pointer button 2 self locking nuts Figure 29 Loosen the drop point adjustment plate K D R C Q W ...

Page 213: ...travel as shown to the low er sides of the left and right adjustment centres and taut en it Figure 30 Attaching the string to the ad justment centre 2 The triangular mark on the adjustment centre must co incide with the tensioned string Figure 31 Markings on the adjustment centre NOTICE For adjustment of the drop point settings please contact your dealer or an au thorised specialist workshop K D R...

Page 214: ...Maintenance and repair C 194 AXIS AXIS 50 2 ...

Page 215: ...shing and shearing at power operated components adjustment lever metering slide Make sure that there is no one in close proximity to the moving parts during maintenance Spare parts must at least comply with the technical standards specified by the manufacturer This is assured only with original spare parts Before starting any cleaning maintenance or repair work and when trouble shooting switch off...

Page 216: ...mainte nance work Page 197 Agitator Check for wear Page 202 Removing and mounting spreading discs Check for wear Check tightness of cap nut 38 Nm Chapter B 5 21 1 See the register of your machine AXIS 20 2 AXIS 30 2 or AXIS 50 2 Replace spreader vane Check for wear Page 204 Spreading disc hub Check position Page 201 Metering slide adjust ment Adjustment AXIS 20 2 Chap C 21 AXIS 30 2 Chap C 41 AXIS...

Page 217: ...tive grid the protective grid lock can only be released by using a tool e g by means of the adjustment lever n WARNING Risk of injury due to moving parts in the hopper There are moving parts in the hopper There is a risk of injury to hands and feet during commissioning and operation of the machine It is important that the protective grid is installed and locked before commissioning and operating t...

Page 218: ...Remove the ignition key Figure 9 2 Open the protective grid lock Execute a regular function check of the protective grid lock See figure below Immediately replace defective protective grid locks If required correct the setting by moving the protective grid lock 1 up down see figure below Figure 9 3 Test dimension for functional check of the protective grid lock 1 2 mm 1 ...

Page 219: ...g bearings After cleaning we recommend treating the dry machine especially the coated spreader vanes and stainless steel parts with an environmentally friendly anti corrosion agent A suitable polishing kit can be ordered from authorised dealers for use in treating rust spots 9 5 Lubrication plan Lubrication points Lubricant Description Drive shaft Grease See operator s manual of the manufacturer M...

Page 220: ...se the spreading pattern will not be correct The durability of wear parts depends among other things on the material being spread 9 6 2 Checking the bolted joints Bolted joints have been tightened to the specified torque and locked at the facto ry Vibrations and shocks in particular during the initial operating hours can loos en bolted joints With new machines all screw connections are to be check...

Page 221: ... the spreading disc hub and agitator are centred e g straight edge ruler protractor The axes of the spreading disc hub and of the agitator must be aligned They may deviate from each other by a maximum of 2 mm If this tolerance is exceeded please contact your dealer or authorised specialist workshop Checking the distance 2 Measure the gap between the upper edge of the spreading disc hub and the low...

Page 222: ...ct speed cannot be at tained or that the hopper seasaws when the hopper is empty If the speed with full hopper lies outside of this range the agitator needs to be checked for wear and tear Checking the functions of the agitator Preconditions The tractor is parked The ignition key has been removed The machine is parked on the ground Figure 9 5 Checking the agitator drive 1 Right side agitator head ...

Page 223: ...ot turn replace the agitator head 3 Turn the head manually or with the help of an oil filter belt forcefully against the rotational direction of the spreading disc See Figure 9 5 The agitator head should not turn If the head can be turned replace the agitator head If the checkup does not identify a cause please contact your authorised specialist workshop for further inspections Checking the agitat...

Page 224: ...ader side 3 Length of the spreader vane 4 Coating NOTICE Worn spreader vanes must only be replaced by your dealer or your specialist workshop n CAUTION Conformity of the spreader vane types The type and size of the spreader vanes are adapted to the spreading disc Incorrect spreader vanes can cause damage to the machine and the environment ONLY use spreader vanes which are approved for the rele van...

Page 225: ...vane 1 Loosen the self locking nuts at the spreader vane and take them off the spreader vane 2 Install the new spreader vane onto the spreading disc Make sure that you have the correct spreader vane type Figure 9 9 Use new self locking nuts 3 Screw on the spreader vane tightening torque 20 Nm For this purpose al ways use new self locking nuts ...

Page 226: ...suitable for filling the transmission Some of these oils are listed in the following table NOTICE The transmission of the machines with the M EMC function is maintenance free The present chapter is not relevant for these machine variants Manufacturer Type of oil Aral Degol BG 460 BP Energol GR XP 460 Castrol Alpha SP 460 DEA Falcon CLP 460 Esso Spartan EP 460 Fina Giran 460 Mobil Mobilgear 634 She...

Page 227: ...e must be in slightly tilted position approx 200mm PTO drive and tractor engine are stopped the ignition key of the tractor is re moved When draining the oil have a sufficiently large collecting vessel approx 11l ready Figure 9 10 Gear oil filling and draining points left AXIS 20 2 AXIS 30 2 right AXIS 50 2 1 Filling screw 2 Oil level checking screw 3 Drain screw Checking the oil level Open the oi...

Page 228: ... and gear oil The hydraulic and gearbox oils are not entirely biodegradable Therefore oil must be prevented from entering the environment in an uncontrolled manner Collect dam escaped oil with sand earth or other absorptive material Collect hydraulic and gear oil in a suitable container pro vided for the purpose and dispose of it in accordance with the local statutory requirements Oil must be prev...

Page 229: ...he sewers The ingress of oil into the sewage system must be pre vented by building dams made of sand and or earth or by other suitable damming means n WARNING Environmental pollution caused by inappropriate disposal of packaging materials Packaging material contains chemical compounds which must be dealt with appropriately Packaging material is to be disposed of at an authorized waste management c...

Page 230: ...nd implement them 1 All components auxiliary and operating materials from the machine must be removed by specialist staff Hereby these components and substances must be cleanly separated into categories 2 All waste products are then to be disposed of in accordance with local regu lations and directives for recycling or special refuse categories by authorised companies ...

Page 231: ...c slide actuator 127 Faults 113 144 Hydraulic slide actuator 125 Metering slide scale 155 Spreading disc 132 Spreading operation 129 147 Steps 149 Technical data 33 Version C 32 127 131 Version D 32 125 131 Version K 32 125 131 Version M EMC 130 Version Q 32 127 130 Version R 32 126 131 Version W 32 127 130 152 Weigh cells 152 Weights and loads 35 Working width 132 AXIS 50 2 Application rate 169 B...

Page 232: ...97 128 160 Full border spreading 67 70 G GSE see boundary spreading H Hydraulic system 11 I Instructions Instruction stickers 22 User 3 Warning stickers 21 L Late fertilising 62 68 Lighting 38 Reflector 23 Lubrication Version W 118 152 185 M Machine Acceptance 49 Attachment to the tractor 54 Declaration of conformity 2 Description 25 Disposal 209 Filling 8 97 128 160 Filling level scale 97 128 160...

Page 233: ...27 159 hydraulic 94 125 159 Version C 96 127 Version D 94 125 159 Version K 94 125 Version Q 96 127 Version R 95 126 Version W 96 127 Special equipment 37 40 Boundary spreading unit 39 Dirt deflector 40 Drive shaft 38 Extension 35 37 Fertiliser identification system DiS 40 Hopper cover 37 Lighting 38 Practice test kit 40 Spreader vane set 40 Stabilising rollers 39 TELIMAT 38 Two way unit 38 Spread...

Page 234: ...ds 35 TELIMAT 66 67 69 70 77 80 Three point linkage Category II 50 54 Category III 50 Tractor Requirement 50 Transportation 45 U Urea 64 Use intended 1 User instructions 3 V VariSpread 74 Version EMC 130 Versions K R D C Q W 32 W Warning notes Meaning 5 Working width 101 164 ...

Page 235: ...ng manual must be observed In all cases of doubt contact our sales representatives or the factory directly Warranty claims must be submitted to the factory by 30 days at the latest after occurrence of the problem The date of purchase and the serial number must be indicated If repairs under the war ranty are required they must be carried out by the authorised workshop only after consultation with R...

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