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Rational SCC_WE, Training Manual

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Rational SCC_WE Training Manual Download Page 76

80.51.113 - V02 en -SCC - RTS/Sc 02/2012

RTS Contact Germany

Fax: +49 (0)8191-327397

e-mail: [email protected]

web:  https://portal.rational-online.com

Service Parts:

Fax: +49 (0)8191-327408

e-mail: [email protected]

Chef Line:

Phone: +49 (0)8191-327300

© 2011 Rational Technical Services. All rights reserved.

Please note that any technical information concerning Rational products 

must NOT be forwarded to any third party.

Summary of Contents for SCC_WE

Page 1: ...V02 en SCC_WE Training Manual SelfCookingCenter whitefficiency SCC_WE...

Page 2: ...ppliance from mains supply before opening the appliance When working with chemicals i e aggressive cleaning materials always wear protective clothing goggles and gloves After maintenance repair the ap...

Page 3: ...r message Service 40 120 blink code motor 56 SCC Software update 57 Download of service data 60 Download of HACCP Data 64 List of content Circuit diagram 101 Power 3NAC 400 415V 66 Circuit diagram 101...

Page 4: ...olenoid filling Solenoid quenching Thermocouple quenching Quenching box Emergency drain Door contact switch Thermocou ple cabinet Safety thermostat cabinet Core probe Safety thermostat steam generator...

Page 5: ...erential pres sure sensor P1 safety thermostat steam generator F3 safety thermostat cabinet F4 triple solenoid Y1 filling Green Y3 moistening Brown Y4 Care valve Orange Thermocouple steam generator B5...

Page 6: ...V02 en SCC_WE 6 CleanJet Pump M6 Main contactor K1 Noise filter Z1 Drain valve M7 and S12 Solenoid Y2 quenching SC Pump M4 Parts location SSR V1 Loud speaker T2 Quenching nozzle and Thermocouple B2...

Page 7: ...7 V02 en SCC_WE Puls generator S6 TFT Display Care Pump M12 Door contact switch S3 Parts location Hand shower roll guide CPU A2 Interface PCB A1...

Page 8: ...V02 en SCC_WE 8 Parts location Safety thermostat cabinet F4 Union nut Moistening nozzle Steam inlet Fan wheel Hot air hea ting element CleanJet nozzle Cabinet sensor B1...

Page 9: ...valve for advanced dehumidification 4 New fan motor rotates left right 5 New PCB and TFT touch display with Ethernet connection 6 Moistening nozzle integrated into hot air heating element flange of e...

Page 10: ...tor panel SCC_WE SCC Processes ON OFF switch Program Key Activation Programming mode Central Dial Help Key Manual Modes ELC Key Activation Efficient Level Control Care Key Function Key Activation pers...

Page 11: ...play Efficient Level Control Humidity setting Temperature setting Time setting Core probe setting Pre heating Time continuous Moistening Fan wheel speed setting Cool Down Steaming at boiling point no...

Page 12: ...dishes Bakery products Finishing Home back to general display Back to previous level Efficient Level Control Store Survey Pictogram Function key Settings HACCP download Communication pictures USB IP S...

Page 13: ...Temperature setting C F Half energy Setting ring tones Show Mode when in red Display brightness Sequence of levels Number of levels Factory settings english C 24 hours etc Delta T Prozess abort key C...

Page 14: ...tion Key Settings Service Communication Settings Date Time Start time Language C F Brightness Number of levels Plate weight Bankett h m m s 24h am pm Delta T E 2 Ringing tones Sequence of levels Plate...

Page 15: ...15 V02 en SCC_WE...

Page 16: ...ed with two side elec trodes to ensure safe water level recognition even when the center level electrode is scaled These side electrodes compensate for the build up of scale Permanent water level cont...

Page 17: ...t exceed 60 min and 2 the temperature of the thermocouple steam generator must be below 65 C 149 F and 3 the temperature of the thermocouple interior cabinet must be below 70 C 158 F and 4 the unit is...

Page 18: ...binet 360 C 680 F M1 Fan motor Floor unit top M4 SC pump M6 CleanJet pump M7 Motor drain valve ball valve M12 Care pump S2 Level electrode S3 Door reed switch S11 CDS sensor S12 Micro switch drain val...

Page 19: ...el electrode 6 In wet modes Steam Combination the steam generator will be preheated thermocouple steam generator Mode Temperature range Responsible sensor 30 87 up to boiling point Cabinet sensor B1 c...

Page 20: ...B4 are below 40 C 104 F Additionally 1 flat and closed GN container max 20mm shall be inser ted into the cabinet with the opening facing down at a height center to the fan wheel 201 202 2 fan wheels 2...

Page 21: ...n for calibra tions is not given Reason B1 B2 or B4 is above 40 C 104 F 16 steps for each fan motor 32 steps with floor models e g 100 running fan motor at constant speed 1 101 store P1 value at this...

Page 22: ...The output voltage of P1 is higher when the fan wheel turns faster The output voltage of P1 is higher when the cabinet temperature is lower The output voltage of P1 is higher when the humidity in the...

Page 23: ...amber This Clima valve also functions as the safety relief valve Cross section of the clima valve Emergency humidity control In case the differential pressure sensor P1 is defective no signal the stea...

Page 24: ...A1 A2 K8 X18 K2 K1 K5 X19 X75 K4 K3 K10 K9 X15 X27 X26 G3 X29 X60 X23 X20 F1 F2 X21 K6 K7 K11 K12 X14 X13 X30 X12 X1 X16 X6 X4 X5 X2 X3 X51 X107 D15 X25 X11 X24 X106 X8 LED V10 LED V68 LED3 F2 2AT F1...

Page 25: ...V AC X15 CDS Sensor 12V DC X16 X18 SC Pump M4 Cleanjet Pump M6 X19 Solenoid Y1 Y2 Y3 X20 Energy optimising Sicotronic link on 2 4 X21 230V Power input X23 UltraVent without Bus USA only X24 SSR 12V DC...

Page 26: ...ins all unit specific information like energy type unit size etc The SD card is unit specific and shall NOT be transferred from one unit to another Service part pcb s are sent without SD card Should y...

Page 27: ...ds data are copied from SD card to pcb 6 a SD card old PCB from other unit only in case of emergency e g from unit from shown room when no PCB is available as a service part b PCB old SD card from oth...

Page 28: ...r supply Disconnect control fuses F1 F2 Removed SD card for usage in new PCB Remove faulty PCB Insert SD card from old PCB into new PCB In order to avoid Service 16 or 17 connect white USB stick with...

Page 29: ...haft gasket must always be used There are 4 different fan speeds It is possible that the motor will reduce speed independently to avoid energy transfer by the rotating fan wheel The fan motor rotates...

Page 30: ...the action command via the bus cable Additionally the pcb receives information from the individual components via the same bus e g rpm The connecting sequence for the components on the bus is not imp...

Page 31: ...A B A1 B1 A2 Steam Dampf A1 B1 B2 Hot Air Hei luft 12V DC 0V DC A1 B1 A2 12V DC 0V DC Contactor with 12V DC coil SSR with 12V DC control SSR Test Unit is switched ON and cabinet door is open L1 L2 40...

Page 32: ...Star connection 3 N AC 400 480V Steam generator safety thermostat 160 C Thermocouple B5 12V DC Violet A1 B1 B2 A2 A B A1 B1 A2 Steam Dampf A1 B1 B2 Hot Air Hei luft A1 B1 B2 A2 A B L3 L2 L1 P C B 0V...

Page 33: ...Delta connection 3AC 200 240V Steam generator safety thermostat 160 C Thermocouple B5 Violet Orange SSR 100 50 power at 3AC 200 240V 0V DC 0V DC A1 B1 B2 A2 A B A1 B1 A2 Steam Dampf A1 B1 B2 Hot Air H...

Page 34: ...anel Both supply air cooling fans are equipped with a temperature sensor NTC This sensor measures the temperature at the position of the clima valve Y5 The speed of the cooling fan increases with incr...

Page 35: ...aste water from quenching box 4 CleanJet solution from quenching box 5 Drain of the unit 6 CleanJet solution to cooking cabinet B Only during CleanJet and Care in certain process steps the drain valve...

Page 36: ...Solenoid valve Y1 opens and water flows into the steam generator via the CDS sensor During this filling phase S11 CDS Sen sor creates pulses 1000 Pulses 1l When the water reaches the level electrode S...

Page 37: ...cleaning will reduce the display to one green bar again Display Clean Actual dirt status 1 Only green bars visible no cleaning necessary 2 Yellow bars visible CleanJet request will show soon 3 red bar...

Page 38: ...amp draw of motor 9 M7 drain valve opens and dirty water is released steps 6 9 are repeated dependent on cleanjet program light medium or strong Care Phase 10 Y4 Care solenoid fills care container twi...

Page 39: ...2 Y4 care valve blocked CDS Rinse program Step 5 Service 43 Y1 Y3 Y4 valve leaking CDS Rinse program Step 12 Service 40 Care pump Care hose Rinse program Step 13 Service 110 SC pump level electrode Ab...

Page 40: ...nsors Clima Water Cleanjet Motor Switch Components Modes Heating Service error history Gas error history Top ign box Gas error history Bottom ign box Running times In Running Times all times of actuat...

Page 41: ...ima Status RPM 4L 1550 rpm Dry X Pa Wet X Pa Combi X Pa Clima Status RPM 4R 1550 rpm Dry X Pa Wet X Pa Combi X Pa Clima valve Y5 open or closed Clima Out P1 x x Volt Clima Humidity x Real time data Wa...

Page 42: ...tors cooking modes and switches are recorded Diagnostic Real Time Data Running Times Service History Components Modes Heating Function key Settings HACCP Communication Service Display Configurator Act...

Page 43: ...motor M7 Reset XXXX min Care Pump M12 Reset XXXX min Emergency controler Reset XXXX Modes Running times Steam mode XXXX hrs Hot air mode XXXX hrs Combi steam mode XXXX hrs Vario steam mode XXXX hrs Fi...

Page 44: ...first last and quantity of occurance Diagnostic Real Time Data Running Times Service History Service error history Gas error history Top ign box Gas error history Bottom ign box Function key Settings...

Page 45: ...time and date Service 28 Thermocouple B5 a hr min sec dd mm yyyy X times time and date Service 29 PCB temperature above 85 C 185 F hr min sec dd mm yyyy X times time and date Service 30 Emergancy hum...

Page 46: ...or Gas G20 RPM Correction 600m ST 500m P1 Ultravent Yes no Gas blower settings Steam Start Min Max Hot Air top Start Min Max Hot Air bottom Start Min Max rpm 2500 1800 5800 default 2500 1800 5800 C02...

Page 47: ...bers UltraVent Selftest Service Phone Setting edit Chef line phone setting edit Deactivate UltraVent deact Selftest off Deactivate interior light on off Gassystem Data Gas type Nat H RPM Correction Se...

Page 48: ...lve Display loudspeaker Gas Burner Ignition box Gas valve Gas blower Burner Flue Gas Analysis Control of gas burner at specified load setting for 4 minutes max Please relate to Training Manual Gas Fun...

Page 49: ...r M7 direction1 0 or 1 End switch S12 0 or 1 Start Drain valve motor M7 direction2 0 or 1 End switch S12 0 or 2 Start Functional Group Test open The following functional groups can be started a sucess...

Page 50: ...ated during selftest after installa tion or during manual calibration and stored on the PCB and SD Card Manual calibration has to be done when any of the below listed service work has been carried out...

Page 51: ...given speed e g error 200 is indicated when the steam heating will not reach the necessary 70 C 158 F to detremine the boiling point in the allocated time Reason e g SSR energy optimising or gas burn...

Page 52: ...V02 en SCC_WE 52...

Page 53: ...a running process prior entering into service level Only at this same time the process abort key is shown Press process abort key Now all components of Service Level are shown NOTE Any running proces...

Page 54: ...or measured enough pulses Possible reasons water conductivity too low osmosis water treatment Service 16 Software structure New software data structure for SD card is older than existing data structur...

Page 55: ...hour Service 31 xx buzzer soundsca 20x 5 Sec Core probe faulty Display 30 sec after switch on Display can be cancelled Combination of faults possible i e 10 2 8 1 shaft probe 2 5th probe close to sha...

Page 56: ...mpleting ABORT program Service 55 Blink code motor top see below Service 56 Blink code motor bottom see below Service 60 Initialisation of igniti on box incorrect Wrong rpm informa tion for gas blower...

Page 57: ...th the USB interface at the bottom left hand cor ner of the control panel Press the key Communication USB and update For standard update proceed as follows 1 Switch unit on 2 Wait unitl the user inter...

Page 58: ...are zip file Download SCC Webupdate exe Unzip downloaded Software to white RATIONAL USB stick Stick format FAT32 The stick shall not contain any other data Whe new software becomes available software...

Page 59: ...59 V02 en SCC_WE...

Page 60: ...on the stick after connecting it to a PC On the stick the folder log can be found RAG_xx_yy_SERVICE txt xx Serial number yy Date of Download The file contains the service datas which are appropriate a...

Page 61: ...95 18 300 C Temperature PCB 35 34 81 11 80 20120514130736 C Diagnostic Real Time Data Clima Status Dry Wet Combi dim__ Clima Status 1 L 50066444 6882813 0194368 20 Pa Clima Status 1 R 50063631 5785711...

Page 62: ...ve control change ignition box 29 Steam no flame because flame current is too low check burner setting flame current ignition cable and plug 30 Steam wrong or no rpm signal from gas blower check gas b...

Page 63: ...63 V02 en SCC_WE...

Page 64: ...me will be extended accordingly Normally HACCP data can be downloaded onto any commercial USB memory stick connect USB stick to unit interface select desired download period press download button When...

Page 65: ...temp 4 Zeit Std Min Sek time h min sec 5 Temp Einheit temp unit 6 Energie Opt energy opt 7 Energie 1 2 energy 1 2 1 2 3 4 5 6 7 Mode HOT AIR 000 00 00 used cooking mode 29 32 000 00 00 C Mode COMBI 0...

Page 66: ...U Y4 A1 A2 1 1 XY4 1 1 OG 6 6 2 2 BU M4 M X18 1 1 XM4 1 1 WH 2 2 2 2 BU K1 N O 1 2 L1 BK BK 3 4 L2 OG OG 5 6 L3 VT VT N BU BU PE X0 YE GN YE GN F1 6 3A F2 6 3A Z1 L1 L2 L3 N PE BN BU K1 1 2 00 K1 3 2...

Page 67: ...ent Dampfgenerator Thermocouple steam generator L3 X00 R1 9kW 3x3kW D1 D2 2 1 VT 4 3 BK 6 5 OG V1 B B A A A1 B1 B2 A2 BK BK HL2 R2 9kW 3x3kW D1 D2 2 1 X24 HL2 4 4 XV1 4 4 BN BN VT 4 3 HL2 3 3 3 3 RD R...

Page 68: ...Date Blatt Page SCHD 3 05 10 2011 1 06 K1 13 1 06 K1 A2 BN BU 7 2 1 B1 X3 2 2 WH X11 1 1 1 1 GN 2 2 Y5 3 3 WH X4 3 3 B2 2 2 WH 4 4 WH 1 1 GN X25 1 1 X5 5 5 S12 4 4 2 2 3 3 B4 3 3 2 2 WH 4 4 5 5 1 1 G...

Page 69: ...ple humidity Modul 3 B5 40 04 106 Thermoelement Dampfgenerator Thermocouple steam generator Modul 3 F1 F2 4001 0224 Steuersicherung Control fuse Modul 1 F3 40 01 329 Sicherheitstemperaturbegrenzer Gas...

Page 70: ...F1 3019 0120 Sicherung Steuertrafo T1 2AT Fuse control transformer T1 2AT Modul 3 T1 F2 3019 0126 Sicherung Steuertrafo T1 5AT Fuse control transformer T1 5AT Modul 3 T2 40 04 034 SCC WE Lautsprecher...

Page 71: ...4 L2 OG OG 5 6 L3 VT VT N BU BU PE X0 YE GN YE GN F1 6 3A F2 6 3A Z1 L1 L2 L3 N PE BN BU K1 1 2 00 K1 3 2 00 K1 5 2 00 Option Pot freier Kontakt Option pot free contact K1 N O PE X20 1 Nullleiter X20...

Page 72: ...2 4 3 2 2 OG OG D1 12 11 1 1 WH BK 8 7 V4 B B A A A1 B1 B2 A2 OG OG HL2 R3 18kW 6x3kW 2 1 X24 HL2 4 4 XV4 4 4 BN BN 10 9 HL2 3 3 3 3 RD RD 6 5 D1 2 2 2 2 OG OG D1 D1 1 1 1 1 WH WH VT unten down D2 4 3...

Page 73: ...22 WH 44 55 11 GN 66 77 M7 M X6 44 33 B5 22 WH 88 11 GN YE GN X15 11 X2 77 WH S11 Signal GND 22 66 BK HALL IN 33 55 BN 44 BU S3 X27 11 WH 22 33 WH GN 22 OG W11 B3 H1 X13 11 BN 22 11 BU YE T2 X8 11 BN...

Page 74: ...chte Thermocouple humidity Modul 3 B5 40 04 107 Thermoelement Dampfgenerator Thermocouple steam generator Modul 3 F1 F2 4001 0224 Steuersicherung Control fuse Modul 1 F3 40 01 329 Sicherheitstemperatu...

Page 75: ...theizk rper Heating element hot air Modul 2 S1 TEXT Ein Aus Schalter ON OFF switch Modul 1 S11 50 01 195 CDS Sensor CDS sensor Modul 3 S2 44 01 408 Niveauelektrode Water level electrode Modul 3 S3 40...

Page 76: ...web https portal rational online com Service Parts Fax 49 0 8191 327408 e mail ersatzteile rational online com Chef Line Phone 49 0 8191 327300 2011 Rational Technical Services All rights reserved Pl...

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