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Rascal R600 Scooter Owner’s Manual

EMC Part: 19271200 • Rev. 03 • 06/01/2003

32

Limited Warranty Information

Electric Mobility Corporation guarantees for the original purchaser that the frame of the vehicle will be
free from manufacturers defects in materials and workmanship for the lifetime of the vehicle providing
it is properly used and maintained in accordance with the owner

/

operator manual.  This warranty

excludes replacement or repairs due to normal usage resulting in rust or corrosion.  Should a defect in
materials or workmanship appear, Electric Mobility Corporation will repair, or at its option, replace the
frame.

Electric Mobility Three Year Limited Warranty

Drivetrain including transaxle, motor and brake.

1

st

 Year:

We pay 100% replacement of parts cost.  You pay nothing.

2

nd

 Year:

We pay 67% replacement of parts cost.  You pay 33%.

3

rd

 Year:

We pay 50% replacement of parts cost.  You pay 50%.

Three Year Drivetrain Warranty Exceptions:

1.

Transaxle: In cases where there is an increase in the operational noise level, the warranty will not
apply.  (This usually occurs due to abusive and excessive strain on scooter.)

2.

Motor: If damage occurs to commutator of motor as a result of not replacing motor brushes after
heavy wear to brushes.  Motor brushes are wear items and will be warranted for one year.

3.

Brake: Three year warranty for electrical function of the brake.  Brake pads are a wear item and will
be warranted for one year.

Electric Mobility One Year Limited Warranty

For one year from date of purchase Electric Mobility Corporation will repair or replace at our option to
the original purchaser, free of charge, any part found upon examination by an authorized representative
of Electric Mobility Corporation to be defective in material and

/

or workmanship.  Warranty does not

include shipping costs of replacement parts.

Warranty service can be performed by an authorized service representative or by Electric Mobility
Corporation.  Do not return faulty parts to Electric Mobility Corporation without prior consent.  All
transportation costs and shipping damage incurred while submitting parts for repair or Warranty
Exclusions:

1.

Plastic shrouds, tires (including flat tires), seats, baskets are wear items and not warranted.

2.

Electric Mobility Corporation will replace defective batteries at no cost during the first sixty days.
After sixty days, battery replacement costs are pro-rated for an additional ten months at 10% each
month and are the responsibility of the original purchaser.  Example:  For a battery that costs
$89.95 that requires replacement in the first month after sixty days – your cost would be 10% of
$89.95 or $8.99.

Summary of Contents for Rascal 600C

Page 1: ...ELECTRIC MOBILITY World Leader in Personal Independent Mobility 591 Mantua Blvd Sewell NJ 08080 Owners Manual Model 600T Model 600F Model 600C EMC Part 19271200 Rev 01 Date 02 28 03...

Page 2: ...ual Please review this manual in its entirety prior to first using your Scooter and direct any questions you might have to Customer Service by calling the toll free numbers in the following Please Rec...

Page 3: ...ocking Lever 14 Adjusting the Handlebar and Dash Position 15 Illustration 7 Dash Adjustment 15 Illustration 8 Handlebar Adjustment 15 Dashboard Clock 16 Setting the Clock 16 Installing the Clock 16 Il...

Page 4: ...Servicing 27 Preventative Maintenance 27 Battery Connections 27 Tire Pressure 27 Rear Wheel Removal 27 Front Wheel Removal 28 Tire Tread Wear 28 Seat Post Lubrication 28 Caster Wheels 28 Clock Batter...

Page 5: ...onnecting Harness 22 15 Removing Front Section 23 16 Drivetrain Removal 25 2003 Electric Mobilty Corp Electric Mobility Rascal and ConvertAble are registered trademarks of Electric Mobilty Corp No lia...

Page 6: ...aximum 13 ALWAYS drive straight up and down inclines 14 REDUCE SPEED when traveling on up or down inclines Select the slowest speed setting that will still allow the vehicle to climb the incline 15 NE...

Page 7: ...M FM radios and small appliances like hair dryers or electric shavers may also generate electromagnetic energy but it is such a small amount that no EMI problems should occur with these devices The in...

Page 8: ...earn how to operate your scooter properly and effectively Initial Setup Adjustments So that you can adapt your new scooter for greatest comfort and ease of use Subsequent sections of this manual can t...

Page 9: ...components as shown in Illustration 1 You should familiarize yourself with the location and general functioning before proceeding Illustration 1 Major Components MODEL 600T MODEL 600F MODEL 600C 3 WHE...

Page 10: ...Additionally the controller includes a power save feature and will shut down automatically in order to conserve battery power when not operated for a set period of time The scooter can be turned on a...

Page 11: ...No maintenance or servicing is necessary Wheels Tires The 600T and 600F model scooters include as standard pneumatic tires The Model 600C includes foam filled front tires Pneumatic tubes in tires are...

Page 12: ...Rascal Scooter includes the following controls used for its operation These controls are shown in Illustration 2 Illustration 2 Operating Controls FUEL GAUGE CLOCK DIAL A SPEED SEAT LIFT SWITCH HAZARD...

Page 13: ...dash and using the stem to change time settings The clock is powered by a separate battery and does not require the vehicle to be turned on to operate Speed Control The Dial A Speed knob regulates the...

Page 14: ...er lowers the seat The keyswitch on the dash must be in the On position for the Seat Lift to operate If the scooter does not include the Seat Lift this switch will not function Always check switch pos...

Page 15: ...ght operation When in the upper position the Headlight and Taillights are illuminated When in the lower position only the lower front Running Lights and Taillights are illuminated When in the center p...

Page 16: ...on the dash Initial Setup and Adjustments Before using your Rascal scooter you should perform the following initial setup and adjustments to ensure that you are as comfortable as possible The setup an...

Page 17: ...ciently approx 2 5 to 5 the needle on the ammeter will remain at 0 as shown in Illustration 3 and the needle on the Battery Level Indicator on the dash will be located to the extreme right of the gree...

Page 18: ...t widths Armrest adjustments are shown in Illustration 4 Illustration 4 Armrest Adjustments Follow these instructions to adjust armrest width Loosen corresponding knob behind the seat Adjust width by...

Page 19: ...ware into the desired seat back angle setting 3 Choose the position that is most comfortable for the user or as recommended by a seating professional 4 Be sure to set both sides in the same position A...

Page 20: ...can see the dash controls Sit in seat facing forward Lift dash to upright position to access adjustment screw Locate adjustment screw Use allen key supplied to turn screw clockwise to lower the angle...

Page 21: ...age 28 Setting the Clock Locate the bag containing keys clock and other items shipped separately with the scooter Unwrap the clock from its protective packing If clock includes a small plastic collar...

Page 22: ...1 Remove the seat by holding Locking Lever backward and lift the seat straight up and off the Seat Post Assembly 2 Unscrew the Nut and Bolt to release the Adjustable Seat Post Tube from the base Hold...

Page 23: ...ons to assist you in making a more comfortable transfer 1 The Scooter Dash lifts up and out of your way for maximum clearance WARNING DO NOT use the dash to support your weight during transfers Dash m...

Page 24: ...otrest Plate it must be installed and in the down position Footrest Plate parallel to floor before operating the vehicle The Footrest Plate acts as a support for your feet and serves as a counter weig...

Page 25: ...r that has a high pedal disable safety feature This will prevent unexpected acceleration of the scooter if the speed engager lever is activated at the same time you turn the key ON To reset the contro...

Page 26: ...ake Lever is in the Ride lowered position and the Status Lamp will blink indicating that the Brake Lever is in the Ride Position WARNING Before sitting on the Scooter make sure the Brake Lever is in R...

Page 27: ...omponents are described in a subsequent section see Disassembly and Re Assembly starting on page 24 Replacing Front End Use the following to replace the existing front end Model 600T 600F with the Mod...

Page 28: ...and set aside Illustration 15 Removing Front Section 7 Position the Model 600C front section onto rear section and align Quick Disconnect pin locations on front and rear Replace Quick Disconnect Pin e...

Page 29: ...Ensure that connector latches in place Verify that the front wheel s and the handlebar are pointed in same direction before reassembling Removing the Tiller 1 Remove the seat 2 Stand the scooter on i...

Page 30: ...the batteries Removing the Footrest Plate 600C Only Use the following to remove the Footrest Plate on the 600C Models except those with optional wheelchair type legrests 1 Pull Cotter Pin out of Clev...

Page 31: ...hat they are aware of your scooter Your Rascal batteries are approved for airline travel Ask specifically where and with whom you should drop the unit off and where and with whom you should retrieve i...

Page 32: ...ure for the second battery WARNING Always make sure the battery tie down straps are connected and tight before standing vehicle upright onto the rear bumper Tire Pressure Check pressure in each tire T...

Page 33: ...elly or other similar lubricant Caster Wheels If the caster wheels are badly worn it is recommended that they be replaced Clock Battery After time the clock may begin to lose time or stop when the bat...

Page 34: ...ent store automotive section Make sure to clean the surface first with an auto body cleaner using a soft cotton cloth and dry before polishing To bring out the shine follow the manufacturer s instruct...

Page 35: ...re 2 Seat is loose 2 Check seat for loose hardware or damage Ensure seat in locked position 3 Bearings in head tube worn 3 Replace bearings Range less than expected 1 Charging too infrequently 1 Charg...

Page 36: ...X Out of Neutral at Power Up Scooter will not operate Engager not in neutral centered when keyswitch turned on Return lever to center and re try 7 X Speed Pot Error Scooter will not operate Engager or...

Page 37: ...avy wear to brushes Motor brushes are wear items and will be warranted for one year 3 Brake Three year warranty for electrical function of the brake Brake pads are a wear item and will be warranted fo...

Page 38: ...those of merchantability and fitness for a particular purpose are limited to one year from the date of purchase and to the extent permitted by law Any and all implied warranties are excluded This is...

Page 39: ...y business telephone for the purpose of this regulation 10 Has a comprehensive liability insurance policy in the amount of at least 300 000 that covers both the supplier s place of business and all cu...

Page 40: ...31 2 lb 14 2 kg 31 2 lb 14 2 kg 31 2 lb 14 2 kg Seat w Armrests 32 lb 14 5 kg 32 lb 14 5 kg 32 lb 14 kg Handlebar Tiller 7 8 lb 3 5 kg 7 8 lb 3 5 kg N A Batteries each 28 lb 13 kg 28 lb 13 kg 28 lb 1...

Page 41: ...5 Backrest Adjustments 14 Illustration 6 Seat Swivel Locking Lever 14 Illustration 7 Dash Adjustment 15 Illustration 8 Handlebar Adjustment 15 Illustration 9 Clock Installation 16 Illustration 10 Sea...

Page 42: ...th company founder Francis Flowers Today Electric Mobility employs over 450 men and women and maintains a sales and service network that reaches all 50 states and 22 foreign countries These hard worki...

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