Rapid Shape 3Demax Operating Instructions Manual Download Page 7

Safety information 

Rapid Shape Operating Instructions

 

DOCR000225

 

Page 

7

 / 

37

 

 

 

Do not position the machine near heating. 

 

Do not expose the machine to direct sunlight. 

 

Do not operate the machine in damp rooms. 

 

Only use the machine in temperate climates and not tropical climates. 

 

Do no place any open flames, such as candles for example, on top or near the machine. 

 

Warning against overheating 

 

Caution 

The machine’s electrical a

s well as mechanical components are only configured for a certain 

ambient temperature.

 

 

For this reason, the respective warnings must be observed and adhered to before commissioning and 
during operation. 

 

 

Never install the machine in a cupboard or shelf unit with insufficient ventilation. 

 

Never cover the ventilation vents of the machine. 

 

Maintain a distance of at least 200mm on every side so that the generated heat can 
dissipate. 

 

Warnings against dangerous substances 

 

Warning 

Chemicals required for the manufacture, maintenance and care must be handled correctly 
and under observance of the relevant regulations and instructions for use applicable to 
them. 

 

For this reason, the handling of these chemicals must be carried out properly and in compliance with the 
applicable regulations and instructions for use. The manufact

urer’s specifications must be observed.

 

 

 

Read the safety data sheet of the manufacturer!

 

 

It’s recommended to wear s

uitable protective clothing. (UV protection goggles, 

protective gloves, if necessary other protective clothing) 

 

The metering stipulations of the manufacturer must be observed. 

 

Warning against harmful vapors 

 

Warning 

The materials used for printing can emit vapors which irritate the respiratory paths and/or 
can lead to dizziness. 

 

For this reason, when working with the printing materials, respective protective clothing must be worn. 
A sufficient fresh air supply has to be assured. 

Summary of Contents for 3Demax

Page 1: ...ns must be read and understood before operating the machine Rapid Shape GmbH Roemerstr 21 71296 Heimsheim Germany Phone 49 0 7033 309 878 0 Fax 49 0 7033 309 878 40 www rapidshape de DOCR000225 Englis...

Page 2: ...ite 12 5 2 Additional absolutely needed equipment 13 5 3 Materials 13 5 4 IT requirements 14 5 4 1 PC hardware 14 5 4 2 PC software 14 5 4 3 IP address 14 5 4 4 Internet access TeamViewer port 14 6 Ge...

Page 3: ...uring 30 7 7 Menu Calibration LED calibration 30 7 8 Menu Info 31 7 9 Menu More Functions 31 7 9 1 Verifying setting parallelism 31 7 9 2 Cleaning the reservoir off particles 32 7 10 Menu Show Image 3...

Page 4: ...erious injury or even death High risk of hazard Warning Non observance can lead to serious injury or even death Medium risk of hazard Caution Can lead to minor or moderately serious injuries Low risk...

Page 5: ...anger to life from electric shock Therefore Work at the machine s electrical equipment may only be performed by qualified personnel Devices with damaged power cable damaged insulation and or lack of g...

Page 6: ...n Danger of injury to hands due to moving parts The machine consists of accessible moving parts which can cause light hand injuries from bruising and trapping There is a risk of bruising and trapping...

Page 7: ...t the generated heat can dissipate Warnings against dangerous substances Warning Chemicals required for the manufacture maintenance and care must be handled correctly and under observance of the relev...

Page 8: ...method The specified digital workflow see below must be observed Work at the machine without permission and sufficient instruction is forbidden The printer system is to be used in a tempered indoor a...

Page 9: ...e operating instructions Responsibility of the operator the operating company The operating company is obliged to to instruct the person working on the machine in its operation inform the person worki...

Page 10: ...0 60Hz 180W Interface ethernet 10 100 Mbit s Interface media USB Ports USB 2 0 All values are approximate 1 In accordance with DIN EN ISO 11201 2010 10 3 1 Conversion spare parts repair Every technica...

Page 11: ...data Rapid Shape Operating Instructions DOCR000225 Page 11 37 3 3 Components Figure 1 Figure 2 1 Display 2 USB connection 3 100 240V connection incl main switch 4 Ethernet connection 5 USB connection...

Page 12: ...ivery carefully check the transport packaging as well as the product supplied for any damage that could have occurred during transport Transport damage is to be reported to the forwarding agent and Ra...

Page 13: ...event odor Closable light proof cabinet for material reservoirs and material containers Table workplace measuring approx 100 cm in width to remove the components from the platform as well as to carry...

Page 14: ...TeamViewer Host as from version 10 netfabb Rapid Shape Version delivered on the USB stick For more information on the software used http www microsoft com Here you can obtain information on the operat...

Page 15: ...eservoir is inserted in the machine and that the protective hood has been closed properly 1 Position the machine onto a stable ground 2 When positioning the machine at its definite installation site t...

Page 16: ...machine consists of accessible moving parts which can cause light hand injuries from bruising and trapping There is a risk of bruising and trapping due to moving of the building platform Only personn...

Page 17: ...up the main menu will be displayed 1 Fill in the required amount of material into the material reservoir Pay attention to the maximum filling level approx 10 15mm measured from the reservoir s bottom...

Page 18: ...ation Install the netfabb version provided on the USB stick supplied Please pay attention to the installation instructions on the USB stick these provide instructions and may also include adjustments...

Page 19: ...onto Surgical Guide Platforms in netfabb 6 7 5 Adding changing a machine If you are using netfabb for the first time or you have received a new machine you have to add your machine in netfabb 1 Click...

Page 20: ...al you have to add a new material in netfabb 1 Click on the button right to the display area of the material 2 The machine library will be opened and already entered materials will be displayed 3 Addi...

Page 21: ...Process properties Burn in factor prolongs shortens the burning in time of the first layers Separation Force decreases increases the separation force when loosening the building platform from the mate...

Page 22: ...accurancy of calculation when slicing Note A higher value prolongs the slicing and printing process extremely the printing result may not necessarily become better Recommended setting Double separati...

Page 23: ...k Keep parts on platform This way the models will be positioned directly onto the platform If you do not checkmark the component can be moved into Z direction Attention Components which are not direct...

Page 24: ...port Quick Support Figure 19 Figure 20 6 7 11 Slicing The slicing process generates the print data for your printer system cuts the model into individual layers 1 Click on the button Create Build 2 Th...

Page 25: ...b will be send to the printer 5 Save as File and Send A window will be opened in which a storage location on your computer as well as a freely selectable name for your print job has to be entered Conf...

Page 26: ...he reservoir is approx 300 ml To avoid overflow of the printing material during printing the maximum filling level of approx 13 ml must not be exceeded see also the maximum filling level marking in th...

Page 27: ...al residues and to improve the adherence of the print job on the platform 7 2 Inserting material reservoir building platform Insert the filled material reservoir into the machine 1 Open the machine 2...

Page 28: ...ingers or hands are allowed to be located in or inserted into the machine 1 Main menu Select Start Job 2 Select Select Job 3 Confirm the job The print job will start 7 4 Removing the print job Caution...

Page 29: ...cessing cleaning if necessary drying and post exposure A bio compatibility can be achieved only under consideration of the manufacturer s specifications For cleaning the component the Rapid Shape Part...

Page 30: ...he cleaning unit RS cure please refer to the separately available operating instructions 7 7 Menu Calibration LED calibration Caution Danger of injury from UV radiation Calibration takes place under t...

Page 31: ...formation IP address 7 9 Menu More Functions The menu More Functions provides a range of handy and easy to use menu items 7 9 1 Verifying setting parallelism Caution Can lead to minor or moderately se...

Page 32: ...re verify parallelism repeat stages 3 through 5 Threaded bolts for adjustment purposes Retention screws Running the platform in the starting position 8 Press the right key in the menu Setting parallel...

Page 33: ...u item Clean Reservoir The cleaning process will be performed automatically the remaining cleaning time will be displayed on the screen 3 After the cleaning time has been expired remove the reservoir...

Page 34: ...ial residues Check if the holes of the building platform are free from any material residues Clean the building platform with Rapid Shape Machine Cleaner or isopropanol Moreover the machine should be...

Page 35: ...rinting 8 2 2 Daily maintenance A Check the protective glass for absolute cleanliness no dust resin or streaks o If necessary clean the glass by using isopropanol ISO followed by glass cleaner B Clean...

Page 36: ...de Mail service rapidshape de 10 Final decommissioning 10 1 Shutting down the machine 1 In main menu select Shut Down The shutdown dialog appears After 10 minutes the machine will be switched off aut...

Page 37: ...ing materials 4 Afterwards properly clean the components and disassemble in compliance with local environmental guidelines see data of material compositions 11 2 Dispose The machine may be returned to...

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