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SAFETY & OPERATION MANUAL
HANDBOK FÖR SÄKERHET & DRIFT

Model: 942236

ZT220D W/61 REAR DISCHARGE

Modell: 942236

ZT220D W/61 BAKRE UTMATNING

ZT220D W/61 REAR DISCHARGE
ZT220D W/61 BAKRE UTMATNING

4122814-SE Rev. A

WARNING: If incorrectly used this machine can cause severe
injury.  Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should read
the entire manual before attempting to set up, operate, adjust or
service the machine.

GB

English

RJ 100 052003

VARNING: Om denna maskin används på fel sätt kan den orsaka
svåra personskador. De som använder och underhåller denna
maskin ska utbildas i hur den används korrekt, vara varnade för
de förekommande riskerna och ska alltid läsa hela handboken
innan någon form av arbete utförs på eller med maskinen.

SE

Swedish

Summary of Contents for ZT220D W/61

Page 1: ...is machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine GB English RJ 100 052003 VARNIN...

Page 2: ...2003 Ransomes Jacobsen Limited All Rights Reserved 2003 Ransomes Jacobsen Limited Alla r ttigheter f rbeh lles...

Page 3: ...erve all safety precautions Follow all instructions and warnings completely Do not remove or defeat any safety features Make sure those who operate this machine are as well informed and careful in its...

Page 4: ...damage result MODEL NUMBER This number appears on sales literature technical manuals and price lists SERIAL NUMBER This number appears only on your mower It contains the model number followed consecut...

Page 5: ...ve for clarification Become familiar with the safe operation of the equipment operator controls and safety signs Do not operate or allow another person to operate this machine if there are any questio...

Page 6: ...ne Do not engage PTO at full throttle Throttle to idle or lowest possible engine speed Do not change engine governor settings or overspeed the engine Operating the engine at excessive speed can increa...

Page 7: ...raction pointed up slope than down slope Be aware that traction may be lost going down a slope Do not operate a mid mount zero turn on slpoes it cannot back up Keep all movement on the slopes slow and...

Page 8: ...eplace blades Never straighten or weld them Keep other persons away from blades Fuel Gasoline and diesel fuels are flammable gasoline vapors are explosive Use extra care when handling Store only in co...

Page 9: ...ner near heating appliances with an open flame such as a water heater or an appliance with a pilot light Keep gasoline storage area free of grass leaves and excessive grease to reduce fire hazard JUMP...

Page 10: ...everse travel Move lever from neutral to the right for neutral lock Increased lever movement causes increased speed 4122658 Parking Brake Pull lever up to engage parking brake Push lever down to relea...

Page 11: ...e grass collector in place 2000641 When Refueling Stop Engine Do not smoke Do not spill fuel Do not overfill Allow 25 mm for fuel expansion 2000650 Batteries Produce Explosive Gases Keep sparks and fl...

Page 12: ...ot use on slopes greater than 15 The slope 15 was calculated using static stability measurements according to the requirements of EN 836 2000655 Operation Safety Manual Read and understand Operation S...

Page 13: ...eight of cut 4122660 Blade Bolt Installation Belleville washer must be positioned as shown Torque blade bolt to 95n m See Operation Safety manual for blade changing instructions 4122659 Hydraulic Oil...

Page 14: ...ies LABELS 2720742 Height Of Cut Use the correct pin position for the desired height of cut Numbers are in inches 2720743 Height Of Cut Use the correct pin position for the desired height of cut Numbe...

Page 15: ...em is not working NOTE Lights should go out after engines starts KEY SWITCH K The key switch has four positions GLOW OFF RUN and START During cold ambient temperature Below 32 F first turn the key cou...

Page 16: ...ne are made by having one lever in reverse while the other is in forward By varying the relative positions of the two levers the rate of turn is varied to suit the mowing situation Slow down before ma...

Page 17: ...overtighten Use caution if it is necessary to tow the machine With the bypass valves open the dynamic braking and steering provided by the hydrostats is disabled Towing should be done only if a disab...

Page 18: ...the throttle should be set at the full open position By using the traction levers to speed up or slow down the machine during use maximum control and cutting efficiency can be maintained Using the ma...

Page 19: ...ector or mulcher plate 2 Sit in the seat 3 Start the engine 4 Turn the blades on by pulling up on the PTO switch Do not start the blades at full throttle Instead use the slowest throttle setting that...

Page 20: ...g n E l e v e L e l b a c i l p p A e r e h W X p u p o T k c e h C l e v e L l i O X s k a e L r o f k c e h C X e k a t n I r i A n a e l C n e e r c S X r e n a e l C r i A n a e l C r e n a e l c...

Page 21: ...______________ _______________________________________________________________ ____________________________________________________________ ____________________________________________________________...

Page 22: ...al lock position Sit in the seat and check one by one if the engine will crank with the parking brake off the blades on and either traction lever out of neutral lock Also make sure engine coolant temp...

Page 23: ...ts 6 points 4 Hydro belt tensioner 1 point under engine deck service through hole in discharge deflector 5 Brake lever pivot 1 point 6 Push arms 2 points located at rear of cutterdeck under each fuel...

Page 24: ...Replace discharge deflector F 4 U bolts with 8 nuts H PERIODIC OIL CHANGES Change the hydraulic fluid and hydraulic filter after each 500 hours of operation using the same procedure given above NOTES...

Page 25: ...er F See Engine Manual 4 Remove cap C and fill the crankcase with fresh oil to the full mark on the dipstick Do not overfill See engine manual for oil specifications DAILY 1 Check oil level with the d...

Page 26: ...inspected regularly and maintained Uneven running lack of power or black exhaust fumes may indicate a dirty air cleaner To clean or replace diesel engine air cleaner element 1 Unclamp end cover Y and...

Page 27: ...screen S 2 Clean oil cooler and radiator fins by opening latch L and rotating screen S forward 3 Wipe or brush off accumulated debris 4 Unclamp and raise radiator by opening latch H Using compressed a...

Page 28: ...ade spacer 3 Install assembly on the blade spindle 4 Torque the blade bolt to 70 ft lbs BLADE REMOVAL Follow these instructions to prevent injury during blade removal 1 Loosen with a box wrench or a s...

Page 29: ...s c Measure the height of the blade cutting edge above the ground Remove pin C and set the height of cut lever D to that height d Loosen the jam nuts on the height of cut clips and adjusting screws E...

Page 30: ...r the deck until the lift lever is stopped by the pin NOTES Height of cut may vary due to the amount of tread on the tires tire diameter or inflation pressure For best results adjust the rear deck rol...

Page 31: ...align the control levers Loosen nuts B Adjust control lever position Tighten nuts B PARKING BRAKE Start with parking brake N in the OFF position 1 Disconnect one end of rods M at brakes on both sides...

Page 32: ...the turnbuckle jam nuts Run the engine up to high idle to check the adjustment Readjust if necessary 7 Repeat steps 5 and 6 for the opposite side 8 Remove the jumper wire and reconnect the seat switc...

Page 33: ...the idler arm and use the ratchet to rotate the idler assembly enough to remove the belt Remove the belt from the idlers and center cutterdeck pulley Push belt back under engine deck 3 Remove old belt...

Page 34: ...t on the correct side of the belt guides 5 Re install engine cutterdeck belt see engine cutterdeck belt replacement PUMP DRIVE BELT 1 Remove discharge deflector under engine deck 2 Remove engine cutte...

Page 35: ...ts NOISE LEVEL The machine was tested for noise levels according to Directive 2000 14 EC The operator ear level is 88 5dB less than the 90dB pressure level requirement Bystander noise level is 104 0dB...

Page 36: ...a alla s kerhetsf reskrifter F lj alla instruktioner och varningar i detalj Du ska inte avl gsna eller f rbikoppla n gon s kerhetsfunktion S kerst ll att de som k r denna maskin r lika v l informerade...

Page 37: ...a nummer f rekommer i reklammaterial tekniska handb cker och prislistor SERIENUMMER Detta nummer f rekommer endast p din klippare Det inneh ller modellnummer f ljt direkt av serienumret Anv nd detta n...

Page 38: ...age och s kerhetsskyltar K r inte l t inte heller n gon annan k ra denna maskin om det finns fr getecken kring s kerheten Alla operat rer och mekaniker b r vara utbildade garen r ansvarig f r att anv...

Page 39: ...r framf r utmatningsr nnanellermedr nnanriktadmotn gon Koppla inte in kraftuttaget vid full trottel St ll ned till tomg ng eller l gsta m jliga varvtal Du ska inte ndra regulatorns inst llning eller...

Page 40: ...r kontroll igen n r farten kar Sv ngradiefria maskiner med centralt placerat d ck har mycket st rre dragkraft riktad uppf r en backe nned t Varmedvetenomattdenkantappagreppet kande ned t Arbeta inte m...

Page 41: ...ar Blad ska endast ers ttas aldrig r tas ut eller svetsas H ll andra personer undan fr n bladen Br nsle Bensin och dieselolja r ant ndbara bensin ngor r explosiva Hantera dessa v tskor extra f rsiktig...

Page 42: ...ekaniskt l s anv nds F rvara inte maskin eller br nslebeh llare n ra v rmande apparater med ppen l ga som varmvattenberedare eller apparater med pilotl ga H ll omr den d r bensin f rvaras fria fr n gr...

Page 43: ...spaken bak t f r att backa F r spaken t h ger fr n fril get f r att l sa i fril ge kat spakutslag ger kad hastighet 4122658 Parkeringsbroms Dra upp spaken f r att l gga an P bromsen Tryck ned spaken...

Page 44: ...ngaren r p plats 2000641 Vid br nslep fyllning St ng av motorn R k inte Spill inte br nsle verfyll inte ge 25 mm m nf rbr nsleexpansion 2000650 Batterier avger explosiv gas H ll undan fr n gnistor oc...

Page 45: ...et p sluttningar Anv nd inte p sluttningar brantare n 15 V rdet 15 r ber knat med anv ndande av statiska stabilitetsm tt enligt kraven i EN 836 2000655 Handbok f r s kerhet och drift L s och f rst han...

Page 46: ...660 Installation av bladbultar Bellevillefj drar m ste placeras som visat Momentdra bladbultar till 95Nm Se handboken f r s kerhet och drift ang ende instruktioner f r bladbyte 4122659 Hydraulolja Fyl...

Page 47: ...Serie ZT 220D SKYLTAR 2720742 Klipph jd Anv nd r tt stiftl ge f r den nskade klipph jden Siffrorna anger tum 2720743 Klipph jd Anv nd r tt stiftl ge f r den nskade klipph jden Siffrorna anger tum KLIP...

Page 48: ...rekt OBS Lamporna ska slockna sedan motorn startat T NDNINGSL S K T ndningsl set har fyra l gen GLOW GL D OFF AV RUN K R och START Vid kall omgivande temperatur under 0 C ska startnyckeln f rst vridas...

Page 49: ...maskinen sig runt sitt centrum med ena hjulet backande och det andra fram t Genom att variera de relativa l gena f r de tv spakarna kan sv ngradien anpassas efter klippsituationen Sakta ned innan tv r...

Page 50: ...dess att de s tter sig i l ge Dra INTE t dem f r h rt Var f rsiktig om maskinen m ste bogseras Med ppna f rbig ngsventiler r den dynamiska inbromsningen och styrningen deaktiverade Bogsering ska bara...

Page 51: ...ur maskinen reagerar p reglagen F r normal klippning ska trotteln st llas till helt ppet l ge Genom att anv nda dragkraftsspakarna till att reglera hastigheten kan maximal kontroll och klippeffektivit...

Page 52: ...hacka 2 Sitt i s tet 3 Starta motorn 4 Starta bladen genom att dra upp kraftuttagets omkopplare Starta inte bladen p full trottel anv nd ist llet den l gsta trottelinst llning som l ter motorn ta upp...

Page 53: ...o K r d a k s t v l y k t g i l p m l l i t X p l l y f a r e l l o r t n o K a j l o X t e d t t a a r e l l o r t n o K r o k c l s n n i f e t n i X r g n e R n e l l i r g s g a t n i t f u l X s...

Page 54: ...__ ____________________________________________________________ _______________________________________________________________ ________________________________________________________________________...

Page 55: ...i s tet och kontrollera en funktion i taget om motorn g r runt med P bromsen urlagd kraftuttaget p och endera dragkraftsspaken ur det l sta fril get Kontrollera ven att lampan i visaren f r kylv tske...

Page 56: ...er 4 Hydrostatremsp nnaren 1 punkt under motord cket service genom h let i utmatningsavb jaren 5 Bromsspakens piv 1 punkt 6 Tryckarmar 2 punkter placerade baktill p klippd cket under vardera br nsleta...

Page 57: ...inte p f r mycket 6 S tt tillbaka utmatningsavvisarens F 4 U bultar med 8 muttrarna H OLJEBYTEN Byt hydraulolja och filter efter varje 500 driftstimmar med ovanst ende procedur ANM RKNINGAR Innan und...

Page 58: ...kruva ur lock C och fyll vevhuset med f rsk olja upp till m rket Full m tstickan Fyll inte p f r mycket se motorhandboken f r oljespecifikationer DAGLIGEN 1 Kontrollera oljeniv n med m tstickan 2 Om o...

Page 59: ...pekteras och underh llas med j mna mellanrum Oj mn g ng kraftbrist eller svartrykande avgaser kan indikera ett smutsigt luftfilter F r reng ring eller byte av en dieselmotors luftrenarfilterelement 1...

Page 60: ...1 Reng r luftintagsgrill S 2 ppna sp rr L reng r fl nsarna p oljekylare och kylare med vridning av grill S fram t 3 Torka eller borsta bort ansamlat skr p 4 ppna sp rr H lossa och h j kylaren Bl s bo...

Page 61: ...gsf ljd bladet och bladets distans 3 Installera blad med bult och brickor p bladspindeln 4 Momentdra bladbulten till 95 Nm DEMONTERING AV BLAD F lj dessa instruktioner f r att undvika personskador vid...

Page 62: ...kets front och akter r p olika h jder c M t h jden f r bladets egg ovan mark Dra ut stift C och st ll klipph jdsspaken D till den h jden d Lossa l smuttrarna p klipph jdsclipsen och justerskruvarna E...

Page 63: ...tt lyftspaken stoppas av stiftet ANM RKNINGAR Klipph jden kan variera med d ckens slitage diameter eller lufttryck F r b sta resultat ska bakre d cksvalsarna justeras in f r den klipph jd som ska anv...

Page 64: ...v spakarna G r s h r f r att justera eller rikta styrspakarna Lossa muttrarna B Justera styrspakens l ge Dra t muttrarna B PARKERINGSBROMS B rja med P broms N i l get OFF 1 Koppla ur ena nden p stagen...

Page 65: ...snurra Dra t vantskruvens l smuttrar Varva upp motorn till h g tomg ng f r att kontrollera justeringen Justera om vid behov 7 Upprepa stegen 5 och 6 p motsatt sida 8 Avl gsna sladd J och teranslut s t...

Page 66: ...narmen och vrid p den med sp rrskaftet s att remmen kan demonteras Avl gsna remmen fr n mellanarmen och klippd ckets remskiva Tryck remmen tillbaka under motord cket 3 Avl gsna den gamla remmen fr n m...

Page 67: ...remstyrningarna 5 S tt tillbaka remmen mellan motor och d ck se byte av remmen mellan motor och d ck PUMPENS DRIVREM 1 Ta bort utmatningsavvisaren under motord cket 2 Ta bort remmen mellan motor och...

Page 68: ...ULLERNIV Maskinen har bullerniv testats enligt Direktiv 2000 14 EU Operat rens ronniv r 88 5 dB l gre n g llande 90 dB ljudtrycksniv krav sk dares bullerniv r 104 0 dB l gre n det garanterade v rdet p...

Page 69: ......

Page 70: ...garanterad av certifiering enligt ISO 9001 f r samtliga v ra tillverkande anl ggningar Ett v rldsomsp nnande n tverk av terf rs ljare och fabriksutbildade mekaniker uppbackade av Ransomes Jacobsen Pa...

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