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Ransomes LHAL001, Safety & Operation Manual

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GB-1

RANSOMES PATHFINDER D.V.

SAFETY AND OPERATORS MANUAL

GB

1

CONTENTS

CONTENTS
2

INTRODUCTION ........................................................................................................ GB-3

2.1

IMPORTANT .............................................................................................................. GB-3

2.2

PRODUCT IDENTIFICATION ...................................................................................... GB-3

3

SAFETY INSTRUCTIONS .......................................................................................... GB-4

3.1

OPERATING INSTRUCTIONS .................................................................................... GB-4

3.2

SAFETY SIGNS ......................................................................................................... GB-4

3.3

STARTING THE ENGINE ........................................................................................... GB-4

3.4

DRIVING THE MACHINE ........................................................................................... GB-4

3.5

TRANSPORTING ....................................................................................................... GB-4

3.6

LEAVING THE DRIVING POSITION ........................................................................... GB-5

3.7

SLOPES ..................................................................................................................... GB-5

3.8

BLOCKAGES IN SUCTION ........................................................................................ GB-5

3.9

ADJUSTMENTS, LUBRICATION AND MAINTENANCE ............................................. GB-5

4

SPECIFICATIONS ...................................................................................................... GB-7

4.1

ENGINE SPECIFICATION .......................................................................................... GB-7

4.2

TRANSMISSION ........................................................................................................ GB-7

4.3

FUEL .......................................................................................................................... GB-7

4.4

MACHINE SPECIFICATION ....................................................................................... GB-7

4.5

BRUSH UNIT DRIVE .................................................................................................. GB-7

4.6

SIDE BRUSHES ......................................................................................................... GB-7

4.7

SPEEDS ..................................................................................................................... GB-7

4.8

TYRES ....................................................................................................................... GB-7

4.9

WATER SYSTEM ....................................................................................................... GB-7

4.10

HYDRAULIC TANK .................................................................................................... GB-7

4.11

ELECTRICAL ............................................................................................................. GB-7

4.12

FILTRATION SYSTEM ............................................................................................... GB-7

4.13

WANDERHOSE .......................................................................................................... GB-7

4.14

OPTIONS ................................................................................................................... GB-7

4.15

CONFORMITY CERTIFICATES ................................................................................. GB-8

4.16

VIBRATION LEVEL .................................................................................................... GB-9

4.17

SLOPES ..................................................................................................................... GB-9

4.18

RECOMMENDED LUBRICANTS ............................................................................... GB-9

4.19

SWEEPING PERFORMANCE .................................................................................... GB-9

4.20

SWEEPING PERFORMANCE (AREA) ....................................................................... GB-9

4.21

DIMENSIONS ............................................................................................................. GB-9

5

DECALS .................................................................................................................... GB-10

5.1

SAFETY DECALS ..................................................................................................... GB-10

6

CONTROLS .............................................................................................................. GB-11

6.1

STARTER KEY SWITCH ........................................................................................... GB-11

6.2

HOUR METER .......................................................................................................... GB-11

6.3

CIRCUIT BREAKERS ............................................................................................... GB-11

6.4

LOW LEVEL WATER WARNING LAMP .................................................................... GB-11

6.5

TRACTION FOOT PEDAL ......................................................................................... GB-11

6.6

FRONT BRUSH SPEED ............................................................................................ GB-12

6.7

THROTTLE CONTROL LEVER ................................................................................ GB-12

6.8

OPERATING VACUUM .............................................................................................. GB-12

6.9

DIRECTIONAL INDICATORS AND HORN ................................................................. GB-13

6.10

HEADLIGHTS AND SIDELIGHTS ............................................................................. GB-13

6.11

WANDER HOSE ........................................................................................................ GB-13

6.12

BATTERY ................................................................................................................. GB-13

6.13

HOPPER WATER DRAIN .......................................................................................... GB-14

6.14

HYDRAULIC ACTUATOR .......................................................................................... GB-14

6.15

WATER PRESSURE REGULATOR ........................................................................... GB-15

6.16

SHAKER FILTER BUTTON ....................................................................................... GB-15

6.17

PUSHING THE MACHINE WITH THE ENGINE STOPPED ........................................ GB-15

6.18

INSTRUMENT PANEL ............................................................................................... GB-16

6.19

BRUSH ARMS ANGLE SETTINGS ........................................................................... GB-17

6.20

VACUUM HEAD ADJUSTMENT ................................................................................ GB-17

7

OPERATION .............................................................................................................. GB-19

7.1

DAILY INSPECTION .................................................................................................. GB-19

7.2

BEFORE OPERATING THE MACHINE ..................................................................... GB-20

7.3

SIDE BROOM ........................................................................................................... GB-20

7.4

OPERATION .............................................................................................................. GB-20

7.5

SIDE BROOM SPEED ............................................................................................... GB-20

7.6

CHANGING THE SIDE BROOM ................................................................................ GB-20

7.7

GENERAL SWEEPING ............................................................................................. GB-21

7.8

WET SWEEPING ...................................................................................................... GB-22

7.9

DRY SWEEPING ....................................................................................................... GB-22

7.10

TO SHAKE FILTER ................................................................................................... GB-22

7.11

EMPTYING HOPPER ................................................................................................ GB-22

7.12

KERB CLIMBING ...................................................................................................... GB-23

7.13

USING WANDERING HOSE ...................................................................................... GB-23

7.14

NOT PICKING UP LITTER ........................................................................................ GB-23

Summary of Contents for LHAL001

Page 1: ...LHAL001 Engine Kubota D722 WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should...

Page 2: ...2003 Ransomes Jacobsen Limited All Rights Reserved...

Page 3: ...FORMANCE AREA GB 9 4 21 DIMENSIONS GB 9 5 DECALS GB 10 5 1 SAFETY DECALS GB 10 6 CONTROLS GB 11 6 1 STARTER KEY SWITCH GB 11 6 2 HOUR METER GB 11 6 3 CIRCUIT BREAKERS GB 11 6 4 LOW LEVEL WATER WARNING...

Page 4: ...INTENANCE EVERY 200 WORKING HRS GB 25 8 4 ENGINE MAINTENANCE EVERY 400 WORKING HRS GB 25 8 5 ENGINE MAINTENANCE EVERY 500 WORKING HRS GB 25 8 6 ENGINE MAINTENANCE END OF SEASON SERVICING GB 26 9 MAINT...

Page 5: ...repair as specified by the manufacturer also constitute essential elements of the intended use Before attempting to operate this machine ALL operators MUST read through this manual and make themselves...

Page 6: ...d the brushes Replace faulty silencers sweep only in daylight or good artificial light Always observe the Highway Code both on and off the roads Keep alert and aware at all times Watch out for traffic...

Page 7: ...eaves or excessive grease Replace worn or damaged parts for safety When working underneath lifted parts or machines make sure adequate support Is provided Do not dismantle the machine without releasin...

Page 8: ...Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death o...

Page 9: ...hes controlled from handlebars Full raise available for compact storage 4 6 SIDE BRUSHES Remote operated 55cm dia variable speed polypropelene floating side brushes with direct hydraulic drive Variabl...

Page 10: ...l law MachinerySafetyDirective 98 37 EC EMCDirective 89 336 EC NoiseintheEnvironmentDirective 2000 14 EC MeasuredSoundPowerLevel 99 dB A LWA GuaranteedSoundPowerLevel 105 dB A LWA ConformityAssessment...

Page 11: ...measurements TEMPERATURE OIL VISCOSITY ABOVE 4 C 39 F SAE30 BELOW 4 C 39 F SAE5W 30 or 10W 30 4 18 RECOMMENDED LUBRICANTS Engine oil Should be to MIL L 2104C or to A P I Classification SE SF SG grades...

Page 12: ...istance from the Machine A903490 Do Not Remove Safety Shields While Engine is Running A903491 Read Operator s Manual A903492 Stay Clear of Hot Surfaces A903493 Avoid Fluid Escaping Under Pressure Cons...

Page 13: ...ks are low used for the flow jet 6 1 STARTER KEY SWITCH The starter key should be turned clockwise to the pre heat position GL to heat the glowplugs for ten sec onds Turn the starter key clockwise to...

Page 14: ...6 7 THROTTLE CONTROL LEVER The lever A should be moved forward to increase the engine speed fast choke and pushed backwards to decrease the engine speed slow to stop Note When sweeping the throttle sh...

Page 15: ...tic bottles cans etc 6 12 BATTERY 12 volt electrical system with 45 amp hour heavy duty battery Delphi S45AL 320A Size 150X165X210MM 6 9 DIRECTIONAL INDICATORS HORN Push lever B indicator up to signal...

Page 16: ...ANUAL GB 6 14 HYDRAULIC ACTUATOR To raise and lower hopper separate electrically operated motor Safety When working in engine apartment the safety bar must be attached to the hopper 6 13 HOPPER WATER...

Page 17: ...Located on the left side of the steering wheel when depressed engages the motor on top of the hopper and shakes the dust filter Note If Pathfinder is fitted with a screen instead of a filter in the ho...

Page 18: ...ine is overheating bring machine to stop and investigate the cause D IGNITION LAMP Coloured red on when the ignition is switched on will go out when the engine is started E HOPPER SWITCH Press bottom...

Page 19: ...set broom arms at 5 degrees approx above level To adjust the height and the angle of the broom turn B screw inserted in the broom arm until required height is obtained then lock the screw with M8 nyl...

Page 20: ...mm gap A from ground when new 1st adjustment 5mm from ground 2nd adjustment on the ground if further adjustment are needed and there is a gap between squeegee and floor replace with a new squeegee Rea...

Page 21: ...al inspection of the entire unit look for signs of wear loose hardwear and missing or damaged components Check for fuel and oil leaks to ensure connections are tight and hoses and tubes are in good co...

Page 22: ...UIRED RETURN THE BRUSHES TO THE NORMAL POSI TION 7 4 OPERATION To turn on the brooms push forwards the lever nearest the left side of the seat To lower the brushes push forwards the lever at the left...

Page 23: ...of the ma chine and place in back hopper Before starting sweeping always ensure hopper is in fully upright position and hopper door is securely shut and sealed DO NOT STAND ON SIDE BROOM ASSEMBLY OR...

Page 24: ...INTENANCE IS TO WASH THE SCREEN WITH A HOSEPIPE ON A DAILY BASIS 7 10 TO SHAKE FILTER To maintain the best sweeping performance from your Pathfinder 1000DV the dust filter top of hopper must be kept c...

Page 25: ...ion box end and extend hose 4 Place hose and Bandclamp over tube attach ment and close Bandclamp 5 Start machine place turbine lever in ON position and adjust throttle according to how much suction yo...

Page 26: ...eaks around the cartridge gasket after engine is started 8 2 ENGINE Every 100 working hours Change Engine Oil 1 Warm up the engine first and then shut it off Remove oil drain plug from the bottom of t...

Page 27: ...fter engine is started 8 4 ENGINE Every 400 working hours Change the fuel filters 1 Unscrew filter retaining ring from filter D head 2 Remove water separator from filter and discard filter 3 Fit water...

Page 28: ...t before installing 3 Tighten filter by hand only 4 Check for oil leaks around the cartridge gasket after engine is started Change the fuel filters 1 Unscrew filter retaining ring from filter head 2 R...

Page 29: ...lter element l Change oil filter cartridge l l Replace fuel filters l Check fan belt tension l or every 6 cleanings MACHINE Check tyre pressure l Check hydraulic fluid level l Check engine bay for deb...

Page 30: ...ING MACHINE OR RUN MACHINE STATIONARY HOPPER EMPTY WITH VAC TURBINE ON FOR APPROX 5 MINS MAKE SURE FILTER IS REPLACED PROPERLY AND SEALED ALL THE WAY ROUND MAKE SURE FILTER COVER IS FREELY MOVING UP D...

Page 31: ...ares replacements or extra components which are not supplied or approved by us for the purpose The use of non recommended oil or lubricant nullifies the guarantee Damage through transport or normal we...

Page 32: ...GB 30 RANSOMES PATHFINDER D V SAFETY AND OPERATORS MANUAL GB NOTES...

Page 33: ...GB 31 RANSOMES PATHFINDER D V SAFETY AND OPERATORS MANUAL GB NOTES...

Page 34: ...GB 32 RANSOMES PATHFINDER D V SAFETY AND OPERATORS MANUAL GB NOTES...

Page 35: ......

Page 36: ...gistration at all our manufacturing locations A worldwide dealer network and factory trained technicians backed by Textron Parts Xpress provide reliable high quality product support Ransomes Jacobsen...

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