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RANSOMES HIGHWAY 2130
MAINTENANCE AND PARTS MANUAL
1
CONTENTS
2
INTRODUCTION
2.1
PRODUCT IDENTIFICATION .......................................................................................... 2
2.2
SPARES STOCKING GUIDE .......................................................................................... 2
2.3
HOW TO USE THE PARTS MANUAL ............................................................................ 3
3
SAFETY INSTRUCTIONS
3.1
OPERATING INSTRUCTIONS ........................................................................................ 4
3.2
SAFETY SIGNS ............................................................................................................. 4
3.3
STARTING THE ENGINE ................................................................................................ 4
3.4
DRIVING THE MACHINE ................................................................................................ 4
3.5
TRANSPORTING .......................................................................................................... 4
3.6
LEAVING THE DRIVING POSITION ............................................................................... 4
3.7
SLOPES ....................................................................................................................... 5
3.8
BLOCKED CUTTING CYLINDERS ................................................................................. 5
3.9
ADJUSTMENTS, LUBRICATION AND MAINTENANCE ................................................. 5
4
SPECIFICATION
4.1
ENGINE SPECIFICATION ............................................................................................... 8
4.2
MACHINE SPECIFICATION ........................................................................................... 8
4.3
DIMENSIONS ................................................................................................................ 8
4.4
VIBRATION LEVEL ....................................................................................................... 9
4.5
SLOPES ....................................................................................................................... 9
4.6
RECOMMENDED LUBRICANTS .................................................................................... 9
4.7
CUTTING PERFORMANCE ............................................................................................ 9
4.8
CUTTING PERFORMANCE (AREA) ............................................................................... 9
5
LUBRICATION & MAINTENANCE
5.1
LUBRICATION AND MAINTENANCE CHART - DIESEL ................................................ 10
5.2
LUBRICATION AND MAINTENANCE CHART - LPG ...................................................... 11
5.3
ENGINE - DIESEL: FIRST 50 AND EVERY 200 WORKING HOURS. ............................. 12
5.3.1 ENGINE - LPG: EVERY 200 WORKING HOURS. ......................................................... 12
5.4
MACHINE: LUBRICATION WEEKLY OR EVERY 40 WORKING HOURS. ..................... 13
5.5
MACHINE: LUBRICATION EVERY 400 WORKING HOURS .......................................... 14
5.6
MACHINE: LUBRICATION EVERY 800 WORKING HOURS .......................................... 14
5.7
HYDRAULIC TEST POINTS. ......................................................................................... 14
5.8
ENGINE MAINTENANCE - DIESEL EVERY 100 HOURS ............................................... 15
5.9
ENGINE MAINTENANCE - DIESEL EVERY 400 HOURS ............................................... 16
5.9.1 ENGINE MAINTENANCE -LPG EVERY 400 HOURS ..................................................... 16
5.10
ENGINE MAINTENANCE - DIESEL EVERY 400 HOURS ............................................... 17
5.11
MACHINE MAINTENANCE ........................................................................................... 17
5.12
END OF SEASON OR WHEN REQUIRED ..................................................................... 18
5.12.1 END OF SEASON OR WHEN REQUIRED LPG ENGINE ................................................ 19
6
ADJUSTMENT
6.1
SPEED LIMITER. .......................................................................................................... 20
6.2
ALTERNATOR/WATER PUMP - DIESEL ....................................................................... 20
ALTERNATOR/WATER PUMP/FAN - LPG ..................................................................... 20
6.3
COOLING FAN BELT - DIESEL ..................................................................................... 20
6.4
BACKLAPPING ............................................................................................................ 21
7
TROUBLESHOOTING
7.1
TROUBLESHOOTING - DIESEL ................................................................................... 22
7.1
TROUBLESHOOTING - LPG ........................................................................................ 23
7.2
LPG FAULT FINDING CHART ........................................................................................ 26
8
SCHEMATICS
8.1
HYDRAULIC CIRCUIT ................................................................................................... 28
8.2
ELECTRICAL CIRCUIT ENGINE AND SAFETY DIESEL ................................................. 30
8.3
ELECTRICAL CIRCUIT MAIN LPG ................................................................................ 32
8.4
ELECTRICAL CIRCUIT ENGINE LPG-1 ......................................................................... 34
8.5
ELECTRICAL CIRCUIT GOVERNOR LPG ..................................................................... 35
8.6
ELECTRICAL CIRCUITENGINE LPG-2 .......................................................................... 35
8.7
ELECTRICAL CIRCUIT INSTRUMENTS & CONTROLS ................................................ 36
8.8
ELECTRICAL CIRCUIT FUSES AND RELAYS - DIESEL ................................................ 38
8.9
ELECTRICAL CIRCUIT FUSES AND RELAYS - LPG ..................................................... 40
Summary of Contents for HIGHWAY 2130
Page 2: ...2003 Ransomes Jacobsen Limited All Rights Reserved...
Page 29: ...GB 27 GB RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL...
Page 30: ...GB 28 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL GB 8 1 HYDRAULICCIRCUIT 8 SCHEMATICS...
Page 44: ...GB 42 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL GB NOTES...
Page 71: ...PT 27 PT RANSOMES HIGHWAY 2130 MANUAL DE MANUTEN O E DE PE AS...
Page 86: ...PT 42 RANSOMES HIGHWAY 2130 MANUAL DE MANUTEN O E DE PE AS PT...
Page 88: ...Parts 2 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 9 MAIN FRAME...
Page 90: ...Parts 4 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 8 MAIN FRAME...
Page 92: ...Parts 6 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 9 MAIN FRAME...
Page 94: ...Parts 8 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 10 1 FUEL TANK DIESEL...
Page 98: ...Parts 12 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 10 2 FUEL TANK LPG...
Page 100: ...Parts 14 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 11 SEAT AND FRAME...
Page 112: ...Parts 26 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 14 LIFT ARMS...
Page 114: ...Parts 28 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 14 LIFT ARMS...
Page 116: ...Parts 30 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 15 REAR AXLE AND STEERING...
Page 118: ...Parts 32 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 16 WHEELS...
Page 120: ...Parts 34 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 17 1 ENGINE ITEMS DIESEL...
Page 122: ...Parts 36 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 17 1 ENGINE ITEMS DIESEL...
Page 124: ...Parts 38 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 17 2 ENGINE ITEMS LPG...
Page 126: ...Parts 40 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 17 2 ENGINE ITEMS LPG...
Page 128: ...Parts 42 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 17 2 ENGINE ITEMS LPG...
Page 130: ...Parts 44 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 1 HYDRAULIC TANK...
Page 132: ...Parts 46 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 19 HYDRAULIC COMPONENTS...
Page 134: ...Parts 48 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 19 HYDRAULIC COMPONENTS...
Page 146: ...Parts 60 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 24 HYDRAULIC HOSES CUTTING CIRCUIT...
Page 148: ...Parts 62 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 24 HYDRAULIC HOSES CUTTING CIRCUIT...
Page 156: ...Parts 70 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 26 4WD ONLY...
Page 158: ...Parts 72 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 27 ELECTRICAL SYSTEM...
Page 160: ...Parts 74 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 27 ELECTRICAL SYSTEM...
Page 162: ...Parts 76 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 27 ELECTRICAL SYSTEM...
Page 164: ...Parts 78 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 28 ELECTRICAL CONTROL ITEMS LPG...
Page 166: ...Parts 80 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 29 CONTROLS...
Page 168: ...Parts 82 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 29 CONTROLS...
Page 170: ...Parts 84 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 30 PANELS AND COVERS...
Page 172: ...Parts 86 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 30 PANELS AND COVERS...
Page 174: ...Parts 88 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 30 PANELS AND COVERS...
Page 176: ...Parts 90 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 31 DECALS...
Page 178: ...Parts 92 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 32 WHEEL MOTOR FRONT...
Page 180: ...Parts 94 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 32 WHEEL MOTOR FRONT...
Page 182: ...Parts 96 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 33 WHEEL MOTOR REAR...
Page 184: ...Parts 98 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 34 TRANSMISSION PUMP...
Page 186: ...Parts 100 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 35 TANDEMPUMP...
Page 192: ...Parts 106 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 37 HYDRAULIC VALVE Parking Brake...
Page 200: ...Parts 114 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 41 REEL DRIVE VALVE Hydra Force...
Page 202: ...Parts 116 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 42 HYDRAULIC STEER GEAR...
Page 204: ...Parts 118 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 43 HYDRAULIC STEERING RAM...
Page 206: ...Parts 120 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 44 HYDRAULIC LIFT CYLINDER LONG...
Page 208: ...Parts 122 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 45 HYDRAULIC LIFT CYLINDER SHORT...
Page 210: ...Parts 124 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 46a TRANSMISSION VALVE PARKER...
Page 212: ...Parts 126 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 46b DIFF LOCK VALVE SAVERY...
Page 218: ...Parts 132 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 48 SEALS CLIPS AND TIES...
Page 220: ...Parts 134 RANSOMES HIGHWAY 2130 MAINTENANCE AND PARTS MANUAL 49 SPECIAL ACCESSORIES...
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