Ransomes greens king IV 62289 Service Manual Download Page 1

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Service Course Manual

Greens King IV

Model: 62289

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

G B

Summary of Contents for greens king IV 62289

Page 1: ...f incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attem...

Page 2: ......

Page 3: ...1 2 3 4 5 6 7 8 9 10 SPECIFICATION CONTROLS ENGINE STEERING WHEELS TYRES HYDRAULICS ELECTRICAL SYSTEM PREVENTATIVE MAINTENANCE OPTIONS NOTES INDEX...

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Page 5: ...1 SECTION 1 Specifications Product Infomation Engine Cutting Units Tractor...

Page 6: ...fication S F S G S H Air Filter R eplaceable Dual E lement Alternator 16 amp Cooling S ystem Air Cooled Dies el E ngin e Make Kubota Model D662 E B Horsepower 19 hp 13 8 kW 3600 rpm Displacement 40 03...

Page 7: ...68536 Green S entry II Oil S ystem Monitor 68606 Light Kit 2811910 Mounting Kit R ear R oller Cleaner 68595 Quick R oller S et of 3 68662 S piker S et of 3 68663 Traction Tire S et of 2 62616 Turf Gro...

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Page 9: ...2 SECTION 2 Controls Contols Control Description...

Page 10: ...12 5 WARNING Reels turn when reel levers are in backlap position Read operator s manual before backlapping WARNING 3 5 40 Gas Units Dies el Units 10 12 14 16 10 12 14 16 N N O P Q R S T U V W A B C D...

Page 11: ...ng engine N Throttle R egulates E ngine S peed Push Lever forward to increase or pull lever back to decrease engine speed O Choke Gas Units Pull the choke control knob upwards to close the choke plate...

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Page 13: ...3 SECTION 3 Engine Engine specifications Engine oil Air filter...

Page 14: ...clockwise viewed from flywheel side Injection pump Bosch MD type mini pump Injection pressure 1991 psi Injection timing before T D C 21 Deg Compression ratio 23 1 Fuel Diesel fuel No 2 D Lubrication...

Page 15: ...ars in the window C replace the element Do no t remo ve the elemen t f or in s pection or c leaning Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the...

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Page 17: ...4 SECTION 4 STEERING Steering assembly Steering valve assembly...

Page 18: ...IN OUT LT R T To S teering Unit LT Port To S teering Unit R T Port To S teering Unit IN Port To S teering Unit OUT Port 8 Dies el Units Only...

Page 19: ...OUT IN R T LT S et Torque Steering Nut To 34 41Nm 25 30 Ft Lbs Tighten in sequence gradually until final torque 27 33Nm 20 24 Ft Lbs is reached...

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Page 21: ...5 SECTION 5 WHEELS AND TYRES Tyre pressures Wheel and axle assembly...

Page 22: ...ING PROCE DUR E 1 R emove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake dr...

Page 23: ...A A A Greens K ing IV Greens K ing IV Plus Torque 110 134Nm 81 99 Ft Lbs Torque 88 115Nm 65 85 Ft Lbs Tighten axle nut then back off 1 2 to 1 turn Wheel should rotate freely with very little side play...

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Page 25: ...o bore connector hose A810954 0 600psi pressure gauge A810955 0 6000psi pressure gauge A810939 Micro bore connector hose for pressure gauges 2695493 Flushing Filter Flow capacity 230 ltrs min pressure...

Page 26: ...8 ci 6 23CC Centre Unit Drive 0 38ci 6 23CC Left Hand Unit Drive 0 38ci 6 23CC Steering 0 38ci 6 23CC Torque nuts in sequence to 22 24Nm 16 18 Ft Lbs Lift lower sequence valve New type as fitted from...

Page 27: ...Control Valve Block Traction Control Spool Left Hand Cutting Unit Control Spool Centre Cutting Unit Control Spool Right Hand Cutting Unit Lift lower Control Spool Main Relief Cartridge...

Page 28: ...ontrol Valve Block Main Relief Valve Lower Relief valve Section Relief valves X 3 Control Spool Sections Torque to 25 30 Nm 18 22 Ft Lbs Torque to 17 21 Nm 12 5 15 5 Ft Lbs Torque to 25 30 Nm 18 22 Ft...

Page 29: ...ring Valve 20 Micron Filter Center Reel Motor Traction Motors Sequence Valve Front Lift Cylinder Rear Lift Cylinder LF Reel Motor RF Reel Motor P C V 059 Std 052 Soft 1500 psi 1500 psi 1500 psi 1100 p...

Page 30: ...Motor RF Reel Motor TRACTION TRANSPORT SPEED Traction LF Reel CT Reel RF Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 ps...

Page 31: ...eel Motor RF Reel Motor TRACTION MOW SPEED Traction LF Reel CT Reel RF Reel Lift Lower Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft Sequence Valve 20 Micron Filter 1500 psi 1500 psi 1...

Page 32: ...eel Motor RF Reel Motor LOWERING REELS ON Traction LT Reel CT Reel RT Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi 1100 psi...

Page 33: ...eel Motor RF Reel Motor REELS DOWN AND ON Traction LT Reel CT Reel RT Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi 11...

Page 34: ...l Motor RF Reel Motor LIFTING CUTTING UNITS Traction LT Reel CT Reel RT Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi...

Page 35: ...LF Reel Motor RF Reel Motor BACKLAP Traction LT Reel CT Reel RT Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi 1100 ps...

Page 36: ...eel Motor RF Reel Motor TRACTION MOW SPEED Traction LT Reel CT Reel RT Reel Lift Lower Sequence Valve Front Lift Cylinder Rear Lift Cylinder P C V 059 Std 052 Soft 20 Micron Filter 1500 psi 1500 psi 1...

Page 37: ...7 SECTION 7 ELECTRICAL SYSTEM Electric components Electrical schematics 1 Hot 2 Start 3 Run 4 Backlap...

Page 38: ...Electrical Components Neutral switch Parking brake switch Brake switch Seat time delay relay Rectifier Mow cut out switch Backlap Switch...

Page 39: ...FUEL SOLENOID P H OIL PRESS SWITCH TEMP GAUGE HOUR METER 30 AMP FUSE Rd Rd Rd Rd Wht Wht Pk Pk Pk Bn Bu Yel Yel Yel Bn Pur Gry OIL LT VOLT METER BRK LT SWITCH BRK LT Pk L S G M 6 AMP FUSE Gry Og Bu Bu...

Page 40: ...S FUEL SOLENOID P H OIL PRESS SWITCH TEMP GAUGE HOUR METER 30 AMP FUSE Rd Rd Rd Rd Wht Wht Pk Pk Pk Bn Bu Yel Yel Yel Bn Pur Gry OIL LT VOLT METER BRK LT SWITCH BRK LT Pk L S G M 6 AMP FUSE Gry Og Bu...

Page 41: ...GS FUEL SOLENOID P H OIL PRESS SWITCH TEMP GAUGE HOUR METER 30 AMP FUSE Rd Rd Rd Rd Wht Wht Pk Pk Pk Bn Bu Yel Yel Yel Bn Pur Gry OIL LT VOLT METER BRK LT SWITCH BRK LT Pk 6 AMP FUSE Gry Og Bu Bu Og A...

Page 42: ...S FUEL SOLENOID P H OIL PRESS SWITCH TEMP GAUGE HOUR METER 30 AMP FUSE Rd Rd Rd Rd Wht Wht Pk Pk Pk Bn Bu Yel Yel Yel Bn Pur Gry OIL LT VOLT METER BRK LT SWITCH BRK LT Pk L S G M 6 AMP FUSE Gry Og Bu...

Page 43: ...UGS FUEL SOLENOID P H OIL PRESS SWITCH TEMP GAUGE HOUR METER 30 AMP FUSE Rd Rd Rd Rd Wht Wht Pk Pk Pk Bn Bu Yel Yel Yel Bn Pur Gry OIL LT VOLT METER BRK LT SWITCH BRK LT Pk 6 AMP FUSE Gry Og Bu Bu Og...

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Page 45: ...8 SECTION 8 PREVENTATIVE MAINTENANCE Lubrication chart Maintenance chart...

Page 46: ...hart apply several drops of S AE 30 oil every 40 hours or as required 5 Grease roller fittings F every 100 hours and coat cam surfaces and pins of swivel housing J every 50 hours LUB R ICATION CHA R T...

Page 47: ...um IV Capacity 3qt 2 8 l 50 50 water ethylene glycol mix R ecommended S ervice a nd Lubr ication Inte rvals E very 8 10 Hours E very 50 Hours E very 100 Hours E very 250 Hours E very 400 Hours E very...

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Page 49: ...Solid tube front roller with scraper Grooved machined steel front roller Grooved machined aluminium front roller Grooved segmented front roller Greens King IV options Grass catcher grey 22 front rolle...

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Page 51: ...10 SECTION 10 NOTES...

Page 52: ...NOTES...

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Ransomes greens king IV 62289, Service Manual

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