Ransomes CG161 Operator Instructions Manual Download Page 4 | Manualshive

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CONTENTS

SAFETY PRECAUTION ...................................................................................................... 3
CONTROLS AND INSTRUMENTS ..................................................................................... 7
SEAT .................................................................................................................................... 7
INSTRUMENT PANEL ........................................................................................................ 7
HAND THROTTLE CONTROLS .......................................................................................... 8
BRAKE CONTROLS ............................................................................................................ 8
H.S.T CONTROLS & GEARSHIFT ...................................................................................... 9
P.T.O. AND HYDRAULIC LIFT CONTROLS ..................................................................... 10
STEERING WHEEL ............................................................................................................ 11
OPERATION ....................................................................................................................... 12
BREAK IN PROCEDURES ................................................................................................. 12
STARTING THE ENGINE ................................................................................................... 12
STOPPING THE ENGINE .................................................................................................. 13
OPERATING THE HYDROSTATIC TRANSMISSION ....................................................... 14
DRIVINOTHETRACTOR .................................................................................................... 14
DRAWBAR .......................................................................................................................... 15
TIRE PRESSURES ............................................................................................................. 15
LUBRICATION AND MAINTENANCE ................................................................................ 16
LUBRICATION AND MAINTENANCE CHART .................................................................. 17
FUEL AND LUBRICANTS .................................................................................................. 18
GENERAL MAINTENANCE ............................................................................................... 26
TRACTOR STORAGE ........................................................................................................ 33
GENERAL TOROUE SPECIFICATION TABLE ................................................................. 35
SPECIFICATIONS .............................................................................................................. 36

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Summary of Contents for CG161

Page 1: ...Ransomes Way Ipswich England IP3 9QG RANSOMES GB OPERATORS INSTRUCTIONS Publication No 24077G rev 1 RSJ 001 071997 CG161 COMPACT GARDEN TRACTOR ...

Page 2: ......

Page 3: ...acing when in the tractor seat The replacement of any part on this product by other than the manufacturer s authorised replacement part may adversely affect the performance durability or safety of this product The manufacturer reserves the right to make changes on and to add improvements upon its product at any time without notice or obligation The manufacturer also reserves the right to discontin...

Page 4: ...LS 10 STEERING WHEEL 11 OPERATION 12 BREAK IN PROCEDURES 12 STARTING THE ENGINE 12 STOPPING THE ENGINE 13 OPERATING THE HYDROSTATIC TRANSMISSION 14 DRIVINOTHETRACTOR 14 DRAWBAR 15 TIRE PRESSURES 15 LUBRICATION AND MAINTENANCE 16 LUBRICATION AND MAINTENANCE CHART 17 FUEL AND LUBRICANTS 18 GENERAL MAINTENANCE 26 TRACTOR STORAGE 33 GENERAL TOROUE SPECIFICATION TABLE 35 SPECIFICATIONS 36 ...

Page 5: ... the warranty and the manufacturer declining all responsibility 3 Never allow children or people unfamiliar with these instructions to use the Garden tractor Local regulations may restrict the age of the operator 4 Never use the Garden tractor l When people especially children or pets are nearby l If the operator has taken medicine or substances that can affect his ability to react and concentrate...

Page 6: ...rge opening guards grass catcher or deflector 7 Take care as the rotation of one blade can cause the other blade to turn OPERATION 1 Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect 2 Mow only in daylight or good artificial light 3 Avoid operating the equipment in wet grass where feasible 4 Before starting the engine disengage the blades shift into ne...

Page 7: ...ints l Limit loads to those you can safely control l Do not turn sharply Use care when reversing 1 7 Watch out for traffic when crossing or near roadways 18 When using any attachments never direct discharge of material toward bystanders nor allow anyone near the machine while in operation MAINTENANCE AND STORAGE 1 Keep all nuts bolts and screws tight to be sure the equipment is in safe working con...

Page 8: ...turn 11 When the machine is to be parked stored or left unattended lower the cutting means 12 The ignition key must never be left inserted in the machine or where children or persons not familiar to the machine may reach them Before any maintenance or repair remove the ignition key ...

Page 9: ...pon release the key will spring return to the ON position Figure 2 Instrument Panel The starting circuit can only be activated when 1 Operator is seated 2 H S T foot pedal is released 3 P T O clutch lever is in the OFF position 4 Brake pedal is depressed or parking brake lever is locked Always check to make certain the range shift lever and lift control lever are in neutral before attempting to st...

Page 10: ...rature always relieve pressure in the cooling system before removing the radiator cap l Glow plug indicator warning light This light comes on when turning the key switch to the HEAT position or START position Refer to page 19 for starting engine information NOTE Make certain that three warning lights except for the coolant temperature turn on when turning the key switch to the ON position If one o...

Page 11: ...r forward travel to the position that provides the desired ground speed For reverse travel depress the rear pad on the pedal Releasing the pedal returns the transmission to Neutral and stops the tractor unless the speed control lever is in the SET position NOTE The H S T foot pedal must be in neutral to start the engine Figure 6 HST Control SPEED CONTROL LEVER The speed control lever Figure 6 may ...

Page 12: ...when the P T O driven equipment is not used the P T O clutch lever must be placed in the OFF position LIFT CONTROL LEVER The lift control lever is shown in Figure 9 and is located on the right side of the fender The mid mounted equipment can be raised and lowered by the lift control lever Four positions are provided in the lift control lever i e RAISE LOCK LOWER and MOW for mowing operation Figure...

Page 13: ...he lift control lever has been moved to the RAISE position WARNING To avoid personal injury never operate mower with the lift control lever in raised position Mower must be lowered completely before operating STEERING WHEEL The steering wheel is adjustable to obtain the most comfortable position To move the steering wheel fore and aft push the steering wheel release lever downward and move the ste...

Page 14: ...ol lever should be in LOCK position prior to starting the engine WARNING To avoid injury never attempt to start the engine while standing beside the tractor always sit in the seat when starting the engine IMPORTANT Do not engage the starting motor continuously for more than 10 seconds doing so may cause starting motor failure STARTING To start the engine 1 Move the shift lever and lift control lev...

Page 15: ...tarting procedures above after the jumper cables are connected as instructed Idle the engine and turn on electrical equipment lights etc then disconnect the cables in reverse order of the connecting procedure above This will help protect the alternator from damage due to extreme load changes WARNING Batteries contain sulphuric acid and produce explosive gases Follow the instructions below to preve...

Page 16: ...the speed control lever to the SET position again To stop the tractor place the speed control lever in the RELEASE position without depressing the foot pedal When the speed control lever is in the RELEASE position release the foot pedal and it will return to the neutral position automatically stopping the tractor Or to stop the tractor depress the brake pedal and the speed control lever returns to...

Page 17: ... Neglected damage will lead to early tire failure WARNING Inflating or servicing tires can be dangerous Trained personnel should be called to service and or mount tires when possible In any event to avoid possible serious or fatal injury follow the safety precautions below l Be sure the rim is clean and free of rust l Lubricate both tire beads and rim flanges with soap solution Do not use oil or g...

Page 18: ...16 LUBRICATION AND MAINTENANCE ...

Page 19: ... X 17 Fuel Filter DRAIN 50 Hours 16 Tyres X 7 Brake Pedal X X X Lubrication Fittings 7 Pedal Shaft X 8 Speed Control Lever X NO LUBRICATIONAND MAINTENANCE ITEMS C H E C K C L E A N L U B E C H A N G E A D J U S T SERVICE INTERVALS LubricationFittings Every 50 Hours 13 PTOClutchLever X 2 Belt T ensionPulley X 5 SteeringLinkage X 17 Fuel Filter X Every 100 Hours 1 EngineOil X 9 HSTLine Filter X 17 F...

Page 20: ...circumstances should gasoline alcohol or gasohol be added to diesel fuel These combinations can create an increased fire hazard and under certain circumstances an explosive hazard They are more dangerous explosive than pure gasoline in a closed container such as fuel tank Do Not Use These Blends WARNING Fuel oil in the injection system is under high pressure and can penetrate the skin Unqualified ...

Page 21: ...19 LUBRICATION AND MAINTENANCE ...

Page 22: ...pped with lubricant filters to protect vital points from damage caused by dirt which may enter under normal operating conditions Precautions must however be taken by you to prevent lubricant contamination by dirt or water during storage Service intervals in this section are based on the assumption that only new oil of the type specified is used Barrels of lubricant should be kept under cover prefe...

Page 23: ...e oil every 100 hours and the engine oil filter every 200 hours Figure 16 Engine Oil Filler Cap Figure 17 Engine Oil Drain Plug NOTE Oil intervals should be adjusted according to sulphur content of diesel fuel The use of fuel with a sulphur content over 1 3 5 not recommended Sulphur Content Oil Change Interval Below 0 5 Normal 0 5 1 0 1 2 Normal Over 1 0 1 4 Normal NOTE More frequent engine oil an...

Page 24: ...rs by rinsing in a container of clean diesel fuel 1 Be sure there is adequate fuel in the fuel tank close the fuel shut off valve then remove the fuel sediment bowl Figure 23 2 Install the fuel sediment bowl and bleed the system as outlined under BLEEDING THE FUEL SYSTEM Figure 23 Fuel Filter and Fuel Injection Pump Changing the Fuel Filter Change the diesel fuel filter every 200 hours 1 Close the...

Page 25: ...id is injected into the skin obtain medical attention immediately or gangrene may result Never fail to check the fuel line periodically The fuel line is subject to wear and ageing fuel may leak out onto the running engine causing a fire 1 Be sure there is adequate fuel in the fuel tank 2 Open the fuel shut oft valve Figure 23 3 Open the bleed screw Figure 23 4 Turn the key start switch to the ON p...

Page 26: ... remove soot or oily materials 2 Agitate the element in warm water containing a small amount of non sudsing type detergent IMPORTANT Do not use water hotter than the hand can stand as the element will be damaged Never wash the element with fuel oil gas or solvent Do not oil the element 3 Rinse the element with clean water Shake excess water from the element and allow it to air dry IMPORTANT Do not...

Page 27: ...mp Special attention must be paid to keeping the oil clean H S T SYSTEM OIL FILTERS The H S T system is provided with two cartridge type filters They are used as line filter and suction filter The filters are located on the right side and front side of transmission housing Figure 31 Change the two filters after first 50 hours Thereafter change the line filter every 100 hours and the suction filter...

Page 28: ...cold 1 Remove the radiator cap and visually check the level of the coolant Figure 32 Figure 32 Radiator Cap WARNING The cooling system operates under pressure which is controlled by the radiator cap It is dangerous to remove the cap while the system is hot Always cover the cap with a thick cloth and turn the cap slowly counterclockwise to the first stop Allow all pressure to escape before removing...

Page 29: ...tem to make sure that no pocket remain 4 Clean the radiator cap and cap seal Install the cap Figure 33 Radiator Drain Valve Figure 34 Engine Block Drain Valve 5 Clean the radiator screen Figure 35 6 Run the engine until normal operating temperature is reached then stop the engine and recheck the coolant level Add coolant as required IMPORTANT Never run the engine when the cooling system is empty a...

Page 30: ...ows signs of cracking or fraying install a new belt To Adjust Belt Tension 1 Loosen the alternator mounting bolts Figure 37 WARNING To avoid personal injury never attempt to loosen or tighten the bolts when the engine is running 2 Pry the alternator away from the engine and tighten the mounting bolts 3 Recheck belt deflection Figure 37 Alternator Mounting Bolt ENGINE SPEED The adjustment for idle ...

Page 31: ...ter so the battery will charge and prevent the water from freezing NOTE Reverse polarity will destroy the rectifier diodes in the regulator CAUTION l Never take the battery cap off while the engine is running Keep electrolyte away from eyes hands and clothes If you are spattered with it wash it away completely with water immediately l Gas given off by batteries is explosive To avoid injury or batt...

Page 32: ... the positive cable is connected first and that the negative terminal is connected to ground Reverse polarity will destroy the rectifier diodes in the regulator FUSES The fuse box is shown in Figure 45 The plastic fuse cover is easily removed by pulling it off Always replace blown fuses with the specified fuse If the new fuse happens to quickly blow out contact your dealer for inspection and repai...

Page 33: ...ous or fatal injury follow the safety precautions below l When checking tyre pressure inspect the tyre for damaged side walls and tread cuts Neglected damage will lead to early tyre failure l Be sure the rim is clean and free of rust l Lubricate both tyre beads and rim flanges with soap solution Do not use oil or grease l Use a clip on tyre chuck with a remote hose and gauge which allows the opera...

Page 34: ...is in release position 2 Loosen the lock nut on the safety switch and turn the adjusting nut until the length of spring becomes 33mm Figure 50 3 Tighten the lock not 4 Latch the parking brake and be sure the switch works properly Figure 50 Safety Switch Adjustment for Brake Pedal PTO BELT TENSION ADJUSTMENT If the front PTO belt slips adjust the belt tension as follows 1 Stop the engine and remove...

Page 35: ...uggested list of operations to be carried out 1 Thoroughly clean the tractor Use touch up paint where necessary to prevent rust 2 Check the tractor for worn or damaged parts Install new parts as required 3 Lower the equipment hydraulically so the lift piston 5 in a fully retracted position This will protect the piston surface from corrosion and rust 4 Lubricate the tractor Drain and refill the tra...

Page 36: ...level in the engine crankcase the common sump for the hydraulic lift transmisson and rear axle 3 Install a fully charged battery 4 Check the cooling system for proper level of 50 solution of antifreeze and clear water 5 Start the engine and allow it to idle a few minutes Be sure the engine is receiving lubrication and that each control is functioning correctly 6 Drive the tractor without a load an...

Page 37: ...NOT GIVEN NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphite or moly disulphide greases or other extreme pressure lubricants are used This applies to both UNF and UNC threads METRIC BOLT TORQUE SPECIFICATIONS ...

Page 38: ... additional information see your RANSOMES Dealer Properly Maintained Equipment is Safe Equipment RANSOMES whose policy is one of continuous improvement reserves the right to make changes in design and specifications at any time without notice and without obligation to modify units previously built ...

Page 39: ...11kg Thumb Force is Applied Midway Between Pulleys Fan Diameter 9 45 in 24cm Thermostat Start to Open 1 67 F 75 C Fully Open 194F 90C Radiator Cap 1 3 psi 9bar ELECTRICAL SYSTEM Alternator 12 volt 14 amps Regulator Alternator Thyrister Battery 12 volt 332 amps at 0 F cold cranking Reserve Capacity 52 minutes Starting Motor Solenoid Engaged FUEL SYSTEM Type of Fuel to Use Temperature Type Diesel Ab...

Page 40: ... Seat 47 6in 121cm Mm Max Width 37in 39in 94cm 99cm Minimum Ground Clearance 6 3in 16cm Wheelbase 50in 127cm Tread Width Front 30 3in 77 cm Rear 26 2 28 1in 66 5 71 3cm Weight Less Mower 382 kg TORQUES Front Wheel Wheel Boss to Axle 19 25 lbs ft 26 34 Nm Rear Wheel Disc to Axle 33 41 lbs ft 44 56 Nm TEST DATA SOUND MEASUREMENTS Sound Power dB A rpm Sound Pressure dB A rpm VIBRATION Condition at en...

Page 41: ...39 ...

Page 42: ...at their original position Replacement decals are available from your RANSOMES Tractor Dealer CAUTION Battery PART NO SBA 390193110 LOCATION Inside of front hood CAUTION PTO cap PART NO SBA 390193070 LOCATION On the master shield IMPORTANT For normal operation PART NO SBA 390192410 LOCATION Centre of RH fender ...

Page 43: ...MP START PART NO SBA 490990571 LOCATION Inside of hood WARNING Keep hands and clothing away from rotating fan PART NO SBA 390191352 LOCATION Rear of radiator WARNING Caution for road running PART NO SBA 3901g3210 LOCATION L H fender ...

Page 44: ...at right of control Range Selector Lever Hydrostatic PART NO SBA 39017190Q LOCATION Centre of L H fender Range Selector Lever Manual PART NO 5BA 390171890 LOCATION Centre of L H fender Four Wheel Drive Control Lever PART NO SBA 390170630 LOCATION Left of lever right and below seat P T O Control Lever PARTNO SBA 390172250 LOCATION Left below seat right of control P T O Control Lever PARTNO SBA 3901...

Page 45: ...910 LOCATION Centre of LH fender Starter Switch PART NO SBA 390194290 LOCATION Starter Switch right side of instrument panel Ground Speed Diagram Single PTO PART NO SBA 390171920 LOCATION Centre of L H fender Ground Speed Diagram Multi PTO PART NO SBA 390172320 LOCATION Centre of L H fender Multi PTO speed PART NO SBA 390172360 LOCATION Left of cover below seat ...

Page 46: ... the front hood HYD Manifold Operation See Operator S Manual PART NO SBA 390192850 LOCATION R H side of Hyd Manifold Hydraulic Lift Control Lever PART NO SBA 390370280 LOCATION Centre of R H fender Hydraulic Power Take off PART NO SBA 390193830 LOCATION On the floor Power Steering Fluid PART NO SBA 390230130 LOCATION Top of P S reservoir ...

Page 47: ...tors that are to be stored PART NO SBA 390190300 LOCATION On plastic block Installing Pedal Spacer PART NO SBA 390190290 LOCATION On plastic block Lubrication and Maintenance Intervals PART NO SBA 390194651 LOCATION On inside of hood ...

Page 48: ...46 NOTES ...

Page 49: ...47 NOTES ...

Page 50: ...lic System Selector lever for position control Flow control operation 6 4 wheel drive lever operation 7 Low speed creeper lever 8 Operation of H S T TRACTOR MODEL NO TRACTOR SERIAL NO INSPECTION PERFORMED OWNER S SIGNATURE DATE DEALER S Signature DATE INOPERATIVE SERVICE CHECKS 1 Tire pressure 2 check air cleaner hose connection 3 Replace diesel fuel filter s 4 Tighten in line pump delivery valve ...

Page 51: ...49 ...

Page 52: ...lic System Selector lever for position control Flow control operation 6 4 wheel drive lever operation 7 Low speed creeper lever 8 Operation of H S T TRACTOR MODEL NO TRACTOR SERIAL NO INSPECTION PERFORMED OWNER S SIGNATURE DATE DEALER S Signature DATE INOPERATIVE SERVICE CHECKS 1 Tire pressure 2 check air cleaner hose connection 3 Replace diesel fuel filter s 4 Tighten in line pump delivery valve ...

Page 53: ......

Page 54: ...ng is for users of this product in California USA and is as required by proposition 65 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ...

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