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WARNING ! 

When you are transferring hazardous fluids or the pump temperature 
is over 60C, operator must take safety precautions to drain the fluid.  

 

 

WARNING !  

FIRE AND EXPLOSION HAZARD 

If you are working with flammable fluids, be sure to take precautions 
around the pump while cooling it. You must vent the exhaust to a safe 
place 

 

 

WARNING ! 

Diaphragm pumps are sold as pump unit only. Installing a control 
device (if needed) is responsibility of the operator. 
If  the power supply of the pump (compressor) is stopped, the air 
inlet to the pump must be cut off immediately. Otherwise when 
compressor restarts, pump may start unexpectedly.   

Manual operation:

 If  the power supply of the pump (compressor) 

is stopped, operator must cut off the air feed to the pump 
manually. The operator must be informed and warned about this. 

Automatic operation:

 If the power supply of the pump 

(compressor) is stopped, control unit must cut off the air feed to 
the pump automatically. Installing this system is the responsibility 
of the operator or the owner. 

 
6.0. PUMP OPERATION INSTRUCTIONS 

 

IMPORTANT NOTE 

The pump has a variable temperature resistance to the 
transferred fluid. The temperature resistance of the 
diaphragm, balls and ball seats defines the temperature 
resistance of the pump. 
 

6.1. Flush the pump before use. 

Pump is tested with water. Flush the pump with a proper solvent before use if your fluid is affected by 
water. Follow the instructions in 

Starting and Adjusting the Pump.

  

 
6.2 Starting and adjusting the pump 

1- Check pump grounding before use. 
2- Check fittings to be sure they are tight. Use a compatible liquid thread sealant (teflon, etc.) on 

male threads. Tighten fluid inlet and outlet fittings securely. 

3- Submerge the suction hose in the fluid.  

Note: If the inlet fluid pressure is more than 25% of the outlet working pressure, ball check valves 
will not close fast enough, result will be inefficient pump operation. 

4- Place discharge hose in a suitable container. 
5- Turn off the fluid drainage valve. 
6- Turn the air regulator knob three quarters of a cycle clockwise, and open all bleed-type master air 

valves. 

7- Increase the air pressure slowly using the air regulator untill the pump primes. Set air regulator to 

2 bar pressure. Operate the pump 

slowly

 until it is 

fully loaded. 

8- Working with thick fluids, operate the pump 

very slowly

 until it is fully loaded. 

9- Pump is tested with water. If you need a clean pump in your process, flush the pump with suitable 

fluid until it is fully clean. Then place the suction hose in the fluid container to be pumped.   

 

 

Summary of Contents for E40-SX

Page 1: ...RAGM PUMP 5 0 MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6 0 INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP 7 0 ASSEMBLY AND DISMANTLING OF PARTS 8 0 PERIODIC MAINTENANCE 9 0 STORAGE OF DIAPHRAGM PUMP 10 0...

Page 2: ...not surpass the strength of minimum system compound j Learn hazards or potential dangers of your fluid k Choose the wet pump parts material resistant to your fluids Refer to the Proper Material Fluid...

Page 3: ...t or physical damage Use only genuine RAN parts and accessories WARNING Running the pump with hot liquids may cause the surface of the pump to heat up above 80 Co Under these conditions it is pump own...

Page 4: ...erial Temperature limits BUNA N 12 2 C 65 6 C PTFE teflon 4 C 104 4 C Santoprene 28 9 C 104 4 C Polyurethane 12 2 C 65 6 C V TON 40 C 176 7 C Neoprene 17 8 C 93 3 C EPDM 51 1 C 137 8 C 3 0 DIAPHRAGM P...

Page 5: ...ces diaphragm A away from the center block while at the same time the connected shaft pulls diaphragm B to the center block Diaphragm A is now on its discharge stroke Diaphragm A forces the inlet valv...

Page 6: ...MATERIAL DIAPHRAGM MATERIAL A 1 4 A Aluminium 0 Buna N B 1 2 P Polyproplene 1 PTFE teflon BODY MATERIAL C 3 4 C Cast Iron S Santoprene INLET OUTLET D 1 S Stainless Steel E 1 F 2 G 3 3 3 Main parts of...

Page 7: ...pump main dimensions Figure 3 Diaphragm pump main dimensions 4 0 HANDLING MOVING OPENING THE PACKAGE OF DIAPHRAGM PUMP Handle the pump from manifolds to move Pumps are packed in carton boxes Figure 4...

Page 8: ...ed in a perpendicular position as shown in Figure 5 Never place the pump at an angle lying on the ground or upside down The pump will not run correctly and check valves and diaphragms will wear out ve...

Page 9: ...or on the skin injury from moving parts or contamination from hazardous fluids See Fig 7 1 Refer to the Figure 7 for the connection scheme Fix these accessories to the wall or to a bracket The air li...

Page 10: ...onductive fluid hose or pipe The pump fluid outlet is 2 f 2 Screw the fluid fitting into the pump outlet securely 3 Install a fluid drain valve at the pump outlet 4 Install a fluid shut off valve at t...

Page 11: ...ent The pump exhaust air may contain contaminants Ventilate to a remote area if the contaminants could affect your process When transferring hazardous fluids follow the steps below 1 Remove the muffle...

Page 12: ...e of the diaphragm balls and ball seats defines the temperature resistance of the pump 6 1 Flush the pump before use Pump is tested with water Flush the pump with a proper solvent before use if your f...

Page 13: ...e fluid you are pumping Shut off the valve on the fluid inlet hose if installed Have a container ready to catch the drainage Pull out the fluid inlet hose from the manifold Unravel it from the ground...

Page 14: ...bly and the diaphragm shaft out of the center housing Hold the shaft with a 17 mm open end wrench and remove the bolt from the shaft 7 Disassemble the remaining diaphragm assembly 8 Inspect the diaphr...

Page 15: ...at the sides of the valve Push a tap with your finger until the valve core comes out 4 Valve core should move in the valve body little bit tightly If it moves loosely the teflon rings must be worn The...

Page 16: ...air filter and regulator 2 Check if there is water or moisture in the filter 3 Check the air pressure set value of the pressure regulator 4 After you finish work clean the pump by pumping a suitable s...

Page 17: ...rings Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 5 Fluid in exhaust air Diaphragm is ruptured Replace Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 6...

Page 18: ...weather clean the pump after use 10 0 PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP Do the precautions before disposing of the pump Discharge the pump completely Disconnect all the hoses Clean the pu...

Page 19: ...B2711 Pilot shaft cage 5 32 Diaphragm clamp washer 2 10 E2844 Pilot shaft 1 33 E1843 Body 2 11 B2911 Pilot shaft ring 2 34 Body fixing bolt 16 12 E3043 Valve 1 35 Body fixing washer 16 13 E3242 Valve...

Page 20: ...Figure 13a Pump assembly scheme for RAN 2...

Page 21: ...ATTACHMENT 1 1 DIAPHRAGM PUMP PERFORMANCE CHARTS Reduce the flow rate by 20 if there are Teflon diaphragms on your pump...

Page 22: ...ill be made at a reasonable charge which charges may include the costs of parts labor and transportation Gisan s sole obligation and buyer s sole remedy for any breach of warranty shall be as set fort...

Page 23: ...Gisan Makine San Tic Ltd ti Birlik Sanayi Sitesi 3 Cadde No 83 Beylikd z Istanbul Turkey Tel 00 90 212 875 03 17 pbx Faks 00 90212 875 03 18 E mail Web info ranpump com www ranpump com 25082012...

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