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PRECAUTIONS

SAFETY

1.9

- Always use fresh fuel. Stale fuel can block the carburettor and cause

leakage.

- Replace fuel tank and oil tank caps securely.

A damaged cutterblade or loose fixing bolt are major hazards.  Before
use, always visually inspect the cutting mechanism to ensure that it is
in good condition.  A damaged cutterblade must be replaced immedi-
ately with a genuine Hayter replacement part

Do not operate the engine in a confined space where exhaust fumes
(carbon monoxide) can collect. Refuel outdoors only and do not smoke
while refuelling.

Always pull the starter cord slowly until resistance is felt. Then pull
the cord rapidly to avoid kickback and prevent hand or arm injury.

Mow only in daylight or good artificial light.

Avoid using the mower on wet grass, where feasible.

Always be sure of your footing on slopes.

Walk, never run.

Mow across the face of slopes, never up and down.

Exercise extreme caution when changing direction on slopes.

Do not mow excessively steep slopes of more than 20 degrees.

Use extreme caution when reversing or pulling the mower towards you.

Stop the engine before moving the mower across areas other than grass.

Never operate the mower unless the guards are securely in position and
in good condition.   

Do not change the engine governor settings or overspeed the engine.

Disengage the rear roller drive clutch before starting the engine.

Start the engine carefully, with feet well away from the cutterblade.

Operation

Preparation

111-0449(A)  24/10/05  2:09 pm  Page 1.9

Summary of Contents for 436D

Page 1: ... English Version CODE SERIAL NO HANDBOOK 111 0449 REV A 436D 250000001 ISSUE 24 10 05 OWNER S HANDBOOK RANGER 3 IN 1 CODE 436D Autodrive 111 0449 A 24 10 05 2 09 pm Page 1 1 ...

Page 2: ...cations 1 2 1 Spark Plug Lead 2 Muffler Guard 3 Engine Cover 4 Air Filter 5 Fuel Filler Cap 6 Oil Filler Cap Dipstick 7 Height of Cut Lever 8 Serial No Label 9 Rear Deflector 10 Handlebar Securing Knob Upper 11 Engine Start Grip 12 Throttle Control 13 Lever Engine Stop 14 Handlebar 15 Ground Drive Clutch Lever 16 Grassbag Assembly 17 Handlebar Securing Knob Lower 18 Primer Bulb BRIGGS STRATT ON H ...

Page 3: ...ame Serial Number Date 2nd Year 24 months We certify that this service has been carried out by an Authorised Hayter Service Dealer Date Owner s Name Serial Number Date Note for dealer Please retain this voucher for your records Note for dealer Please retain this voucher for your records 2nd Year 24 months 111 0449 A 24 10 05 2 09 pm Page 1 3 ...

Page 4: ...111 0449 A 24 10 05 2 09 pm Page 1 4 ...

Page 5: ...38 Customer Info 1 2 Main Features Specifications 1 5 Contents 1 6 Introduction 1 7 Warranty 1 8 1 11 Safety Precautions 1 11 Safety Symbols 1 11 Decal Symbols 1 12 Assembling the Mower 1 12 Delivery Checklist 1 12 Handlebar 1 12 Grassbag Assembly 1 12 Grassbag Attachment 1 13 Before Starting the Engine 1 13 Prevent Engine Damage 1 13 Oil Type 1 13 Check Oil Level 1 13 Fuel Type 1 14 1 17 Operatin...

Page 6: ...ower should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety precautions listed in this handbook and all other generally recognised regulations on safety must be observed at all times Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liabil...

Page 7: ...e not applicable Only machines fitted with a genuine Hayter friction disc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustmen...

Page 8: ...er is responsible for accidents or hazards occurring to other people or their property While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing sandals Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine WARNING Petrol is highly flammable Store fuel in containers specificall...

Page 9: ...ckback and prevent hand or arm injury Mow only in daylight or good artificial light Avoid using the mower on wet grass where feasible Always be sure of your footing on slopes Walk never run Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Do not mow excessively steep slopes of more than 20 degrees Use extreme caution when reversing or pulli...

Page 10: ...ate abnormally check immediately Stop the engine Whenever you leave the mower Before refuelling Reduce throttle control setting during engine shutdown Keep all nuts bolts and screws tight to ensure that the equipment is in safe operating condition Frequently check fuel lines and fittings for cracks or leaks and replace if necessary Never check for a spark when the spark plug is removed Use approve...

Page 11: ... when removing and reassembling the cut terblade Always replace worn or faulty parts with genuine Hayter parts Maintenance Storage Safety Symbols Safety Alert Be aware to the possibility of injury Danger of severing toes or fin gers in cutting mechanism Carefully read the Owners Handbook before using the machine Danger of being hit by thrown objects Stop engine and remove spark plug lead before wo...

Page 12: ...handlebar to the lower handlebar using 8x45mm sad dle screws and handwheels Tighten all handwheels before operating the mower Take care to ensure that the control cables do not become snagged at the pivot point To assemble the grass bag insert the long loop of the frame into the open end of the grassbag with frame handle at the top and the plastic base at the bottom Snap the plastic mouldings arou...

Page 13: ...e oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level The oil level is correct when it is at the full mark on the dipstick DO NOT OVERFILL Always use clean fresh unleaded petrol Purchase fuel in quantities that can be used within 30 days Never mix oil with petrol For added engine protection Briggs Str...

Page 14: ...n starting a warm engine Stand behind the mower and hold the handlebar together with the engine stop lever with your left hand With your right hand hold the engine start grip and pull slowly until resistance is felt then pull rapidly to crank the engine carefully return the start grip to the storage position when the engine starts If the engine does not start after 5 attempts refer to Trouble Shoo...

Page 15: ...e the front wheels just above ground level and steer in the required direction To prevent accidents do not raise the front of the mower exces sively when making a turn Never raise the rear of the mower when the engine is running Release the ground drive clutch lever reduce the throttle setting and release the engine stop lever Emergency stop Release both ground drive clutch lever and engine stop l...

Page 16: ...lade could risk health and safety Remember the location of these obstructions and ensure that you mow around them Raise the rear deflector and lift the grassbag through the handlebar and lower the rear deflector to rest against the rear of the mower To empty the grassbag pour out the grass clippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air fl...

Page 17: ...remove more than one third of grass height in one cut Remove the side cover by removing the single screw in the top as shown Pinch the two release latches togehter to release the cover from the opening and remove To fit the side discharge chute locate bottom tab into the opening then pinch the two latches and release into place Check that it is fully fitted and then replace screw as shown Lift rea...

Page 18: ... than one third of grass height in one cut The cutterblade is driven by the engine via a friction devise to help prevent damage occurring to the cutting mechanism when a hidden obstruction or overload is encountered Always stop the engine when a hidden obstruction or excessive vibra tion is encountered Disconnect the spark plug lead and examine the cutting mechanism ALWAYS replace a damaged cutter...

Page 19: ... patches Keep mowing increasing the frequency as required Treat with selec tive weed killers or combined weed feed preparations if you did not feed the lawn in April Summer mowing should now be under way It should be necessary to mow the lawn twice a week Raking before mowing is important this month as the combined action keeps runners of clover under control Water the grass if necessary and remem...

Page 20: ...d protect the roots from the winter frost and snow Rake out the thatch from the turf and spike the lawn to assist in drainage Brush in peat and sharp sand Use a stiff broom to disperse worm casts before mowing Keep turf free from leaves Apart from brushing away leaves December is a slack end of a busy year Keep off the lawn if it is very wet or frozen August LAWN CARE CALENDAR 1 20 September Octob...

Page 21: ...sing Remove grass debris from the grassbag and check for signs of damage Check the condition of guards and safety devices and cutterblades Check condition of cutterblade Change the engine oil if continuously operating under heavy load or high ambient temperature Service the air cleaner Lubricate wheels pivot points and linkages and grease the inner con trol cables at point of entry and exit from t...

Page 22: ...nd move the governor control lever 2 to the left as far back as possible Move the throttle control lever to the fast position and re tighten the outer cable clamp screw while pulling on the outter cable Should only be made by an authorised Briggs Stratton dealer Under no circumstances should the engine be adjusted to run at a speed in excess of that shown on the Declaration of Conformity Engine MO...

Page 23: ...cleaner is kept uppermost to prevent engine damage 6 Remove the oil filler dipstick and drain the oil into a suitable container 7 Refill with new oil of the recommended SAE viscosity grade Refer to Before Starting the Mower To service the air cleaner loosen screw 1 and remove cover 2 Remove cartridge 3 and clean by tapping gently on a flat surface If very dirty replace Do not use petroleum solvent...

Page 24: ...ning Water can contaminate the fuel Always clean with a brush or compressed air Grass and debris may clog the engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cool ing fins and surfaces may require cleaning to prevent overheating and engine damage We recommended that this service be carried out by an authorised Briggs and Stratton dealer Re...

Page 25: ... as necessary Then move the drive clutch lever to the engage position and check the drive If the drive system still slips adjust the cable until correct Cable stretch will change the performance of the drive system result ing in the clutch slipping particularly when operating in thick grass or on slopes To adjust the clutch cable rotate the plastic adjuster to shorten length en the cable until sat...

Page 26: ...moved The cutterblade has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterblade DO NOT rotate tools towards the cut ting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage Ensure that the cut terb...

Page 27: ...from the mower and clean using a brush and water Inspect the cutterblade for signs of damage Sharpen both cutting edges with a flat file to restore performance Ensure that the cutterblade is balanced Use a screw driver with a round shaft to support the cutterblade through its centre hole Hold the cutterblade horizontal and then release A balanced cutterblade will remain horizontal If the cutterbla...

Page 28: ...engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated volume of oil as engine damage may occur on re starting Do not replace the spark plug lead Slowly pull the engine start grip once to crank the engine This will distribute the oil and help pre...

Page 29: ...Engine will not start Engine under load Raise height of cut Fuel starvation Fill fuel tank Incorrect contaminated fuel Drain fuel tank and fill with correct fuel Spark plug lead disconnected Connect spark plug lead Engine brake not released Operate engine stop lever Faulty spark plug Clean and adjust gap or replace Engine runs rough Spark plug lead becoming Connect spark plug lead disconnected in ...

Page 30: ...Grass is wet Mow dry grass Cut height too low Increase cut height Grassbag full Empty grassbag No airflow through the grassbag Clean the grassbag Mower is hard to push Height of cut too low Increase height of cut Wheels damaged Inspect and lubricate or replace as necessary Mower will not self propel Clutch out of adjustment Adjust clutch lever Auto drive model only Drive belt damaged Replace drive...

Page 31: ...n of Machinery and Safety Components as amended and the regulations transposed into national law Also Directive 89 336 EEC Electromagnetic Compatibility as amended and the regulations transposed into national law Also Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors and the regula tions transported into national law procedure applied for the conformity assessmen...

Page 32: ...ing SA442060 1 16 Rope Guide SA295640 1 17 Nut M6 Plain 09437 1 18 Nut M6 Nyloc 09438 4 19 Screw M6 x 55 09780 1 20 Throttle Control 533012 1 21 Handlebar upper 436011 1 22 Lever Engine Stop 340179 1 23 Pin Pivot 340182 2 24 Washer Plastic 09688 2 25 Screw 6mm Plastite 09687 2 26 Engine Brake Cable 341031 1 27 Clutch Lever 306094W 1 28 Clutch Cable 436012 1 29 Pivot Pin SA2007470 1 30 Deflector SA...

Page 33: ...ng SA2029390 1 52 Gearbox Assembley SA296360 1 53 Rear Axle SA396330 1 54 Handle Height of Cut SA496390 1 55 Spring SA280450 1 56 Pin SA180460 1 57 Bearing SA203560 6 58 Circlip 12mm SA144590 4 59 Washer SA150770 4 60 Cover Plate SA380570 2 61 Washer Shim SA245240 2 62 Washer Wavey SA145250 2 63 Spacer SA385250 2 64 Wheel SA396350 2 65 Washer 09270 2 66 Hub Cap SA479100 4 67 Securing Plate SA34411...

Page 34: ...lastic SA403540 2 80 Spacer SA403510 2 81 Bearing SA203680 4 82 Wheel SA356110 2 83 Cap SA380740 2 84 Decal Hayter Logo 410087 1 85 Decal Caution 219189 1 86 Washer Bellville SA244500 2 87 Bolt M8 x 100 SA147510 1 88 Nut M8 Nyloc 09442 3 89 Screw M6 x 12 09546 2 90 Washer 09472 1 91 Nut M6 Nyloc T Type 09438 1 ITEM NO 111 0449 A 24 10 05 2 09 pm Page 1 34 ...

Page 35: ...5 36 37 29 38 5 68 33 39 40 88 87 41 42 43 47 43 44 45 46 47 75 66 8 65 57 63 64 58 77 79 76 80 78 57 61 62 58 77 60 56 57 54 48 49 55 51 50 52 18 67 68 71 69 70 67 68 59 58 57 53 77 78 75 80 74 79 77 58 60 61 62 57 64 63 57 65 8 66 66 8 81 82 81 83 59 86 73 67 68 68 67 73 59 86 83 81 82 81 8 66 65 72 91 89 90 89 84 88 48 18 17 16 13 85 88 111 0449 A 24 10 05 2 09 pm Page 1 35 ...

Page 36: ...NOTES 1 36 NOTES Notes 111 0449 A 24 10 05 2 09 pm Page 1 36 ...

Page 37: ...NOTES 1 37 Notes 111 0449 A 24 10 05 2 09 pm Page 1 37 ...

Page 38: ...Serial No Motor Type Code 436D Engine Type Briggs Stratton Quantum XTS 60 Date of Sale Your Local Dealer CUTSOMER INFORMATION 1 38 111 0449 A 24 10 05 2 09 pm Page 1 38 ...

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