Ranger 191 CAYMAN Owner'S Manual Download Page 27

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Steering

For complete installation and troubleshooting information, please
refer to your SeaStar installation instructions, Book 1.1 (Part #
296784).

SEAL REPLACEMENT KIT (PART # HS5157) FOR:

FRONT MOUNT CYLINDER (PART # HC5345)

Item

Part #

Quantity

Description

797021

Seal Gland Only

745920

Seal Gland Assembly Guide Tool

745525

Pin Wrench Only

828980

Bleeder Fitting

600601

Elbow Fitting

SEAL KIT # HS5157

797021

Seal Gland Only

745920

Seal Gland Assembly Guide Tool

745525 1

Wrench

Only

Summary of Contents for 191 CAYMAN

Page 1: ...d get a vessel safety check for your boat For more information on these important services contact the United States Coast Guard Auxiliary at 1 800 368 5647 www cgaux org or the United States Power Squadrons at 888 FOR USPS www usps org Remember that common sense and sound judgement are two of the most important elements to carry with you on every outing If we can be of additional help feel free t...

Page 2: ...so protects your accessory equipment and fishing tackle from prying eyes and helps to guard against pilferage Familiarize yourself with the instruments and indicators used with all installed equipment Factory equipment manuals are included to assist you to properly operate your trolling motor depth finders engine tachometer speedometer and any additional accessories that you have installed Natural...

Page 3: ...iew while driving The power pedestal should be pushed down into the lowest position Should there be no base provided in the floor the seat should be removed and securely placed in the floor of the boat When you have cleared the No Wake zone it is time to accelerate and get your new boat on plane Before applying power insure that all passengers are properly and securely seated in appropriate locati...

Page 4: ...ill need to trim for safely handling a turn at various speeds and water conditions Just remember to MAKE SAFETY YOUR GUIDE when attempting any new or unfamiliar maneuver Proceed ONLY AT SPEEDS AT WHICH YOU FEEL SAFE AND IN CONTROL Naturally it is impossible to describe here all the different situations that you may encounter Just remember that COMMON SENSE is your best safety precaution Your new b...

Page 5: ...pport brace between the trailer frame and the lower unit of your engine to prevent damage to your transom while the boat is in transit For the most possible boating and fishing enjoyment familiarize yourself completely with your boat and with the instruction manuals for all additional equipment If you are a novice there are publications on good seamanship recommended to make your boating safe and ...

Page 6: ...city one third of the fuel to go one third to come back and one third to reserve GOOD BOAT KEEPING A clean boat is a safer boat Take care to see that rods lures nets gaffs and other potentially harmful gear are properly stowed so that it cannot blow or move around while the boat is underway Perform all maintenance and safety checks regularly Secure all icebox or cooler lids and place any trash or ...

Page 7: ...ssengers ventilate the boat by opening the side curtains or forward hatch to remove the fumes and immediately seek medical attention Carbon monoxide can be drawn into the cockpit area over the stern of the boat When operating the engine ventilate the cockpit area by removing side curtains or opening forward hatches to allow fresh air to flow though Do not operate the engine if your boat is moored ...

Page 8: ...and Upholstery 35 Cleaning Marine Vinyl 36 37 Adding Accessories To Your Boat 38 Hook Up of Trolling Motor Leads 39 Wiring Diagrams 40 Electrical System 50 Fuse Panel Information 50 Fisherman Series 51 VX Tour Edition with Digital Switching 53 Saltwater Series 55 Z Comanche 57 Installation of Trolling Motor Plug 59 Installation of Battery Charger Plug 60 Federal Requirements for Recreational Boats...

Page 9: ...epartment for any additional information IMPORTANT Your Ranger Dealer s Responsibilities Generally it is the dealer s responsibility to the customer to make sure that the boat has been equipped as ordered with a properly installed and functioning engine that is within the horsepower rating specified for that model boat The dealer should see that the engine is outfitted with the proper propeller fo...

Page 10: ...e owner operator s responsibility to return the unit to the Ranger dealer for a periodic checkup The owner operator is responsible for the correct operation of the boat and for the safety of its occupants Be sure that all operators read this manual before attempting to operate the boat Your passengers should be shown the location and use of all emergency equipment and one passenger should be instr...

Page 11: ...gine emergency stop switch can lead to property damage injury or death of the boat operator or passenger s or other whether within the boat or outside the boat WARNING WARNING The boat operator should insure that the lanyard connection to the emergency stop switch is of ample length to insure that the inadvertent activation of the switch is not likely Accidental triggering of the emergency stop sw...

Page 12: ...E HEADACHE NAUSEA AND DIZZINESS DO NOT MISTAKE FOR SEASICKNESS VENTILATE BOAT OPEN SIDE CURTAINS OR FORWARD HATCHES TO REMOVE FUMES WARNING Rotating propeller can cause serious injury or death Never approach or use ladder when motor is running WARNING Rotating propeller can cause serious injury or death Shut off motor when near persons in water WARNING High speed turns may cause loss of boat contr...

Page 13: ... the tow vehicle alone ANTICIPATE STOPS BRAKE EARLY Allow additional distance for stopping 2 Check lug nuts and tire pressure each trip Make sure that lug nuts are in place and tight Maintain tire pressure at 50 psi for proper load carrying and to avoid irregular wear W ARN IN G 50 PSI TIRE PRESSURE MUST BE MAINTAINED FOR PROPER LOAD CARRYING AND TO AVOID IRREGULAR WEAR WARNING BEFORE TOWING ALWAY...

Page 14: ...tent information 2 Model Number This number should be referred to when ordering parts or making other inquiries 3 Hull Identification Number Serial Number Should also be included in any inquiries or when ordering parts The U S C G requires the H I N number be permanently affixed and remain on the starboard transom of the boat Do not alter this plate in any way 14 Model Number Year Mfg Year Model ...

Page 15: ...um weight in pounds or persons capacity number found on the U S C G capacity information plate attached to your boat Know the ratings and load your boat accordingly It is a must for safe boating 15 Failure to observe maximum weight and horsepower capacities could create conditions favorable to an accident that could result in injury or death to the occupants WARNING ...

Page 16: ... considered safe and suitable for on plane seating The operator of the boat should be familiar with these locations The boat should not be operated at or above planing speeds with persons on board not seated in the designated areas shown FIG 1 16 Do not operate the boat on plane with persons located outside the on plane locations shown on the decal Failure to do so could cause a person s to be thr...

Page 17: ...s clearly marked and easily operated Some models have a manual fuel shutoff valve located in the pick up tube at the fuel tank Fuel System 17 Engine exhaust some of its constituents and a wide variety of components contain or emit chemicals known to the State of California to cause cancer and birth defects and other reproductive harm In addition oils fuels and fluids contained in boats as well as ...

Page 18: ...e boating and a maintenance free fuel and electrical system 5 Check hose connections at the deck fuel fill fuel tank vent and if equipped with more than one tank the fuel switch valve Naturally a leak free fuel system is a MUST for proper engine operation and on board safety Always inspect for fuel leaks prior to connecting battery charger to your engine cranking battery Rear battery compartment l...

Page 19: ...o transport live fish in the well The auto position also holds the water in the well and in conjunction with the aerator will allow a mix of fresh water intake and recirculate existing water This would be the normal position for a day of fishing The empty position is just that to empty the water from the well On models without digital switching the livewell aerator timer located on the driver s co...

Page 20: ...c position and pull out on the aerator spray head Turn on the aerator and the water in the well will be emptied To fill the livewell and resume normal operation push the aerator spray head in and set the livewell valve to the auto position 20 Pump Out Valve Operation To pump out pull the Power Nozzle aerator head to position shown NOTE Be sure you are operating in recirculation mode ...

Page 21: ... R S 7400262 3 4 Blk Spiral Reinf Water Hose N PVC ASSEMBLY M1 7100162 1 1 8 Closed Cell Neop Gasket M 7100125 Black 90 Deg 1 1 8 Elbow W Nut K 7100110 1 1 8 Black Thru Hull Grommet J 7100118 Transom Mt L W Screen 2 pc sml H 7100112 Black 3 4 Thru Hull Straight 5900006 Actuator Center Empty Livewell E 5903070 Actuator Valve Center Empty D 6000057 Pump Aerator 750GPH W 90DG ELB CC 7415855 Venturi A...

Page 22: ...Baitwell Continuous Exchange of Water Open valve A leaving valve B closed Turn pump on Tank will fill until water reaches the overflow Leave pump on for continuous exchange of water 2 Re circulate Baitwell Water Close valve A open valve B Turn pump on Water in baitwell will re circulate 3 Drain Baitwell Turn pump off Open valve A and valve B 4 Close valve A when system is not in use ...

Page 23: ...Your Livewell Aeration System SALTWATER RECIRCULATING BAITWELL PLUMBING SYSTEM 23 ...

Page 24: ...apped water Grass sticks or other debris have clogged the filters or cavity around the pump impeller restricting water flow to pump Clean screens or remove screens and flush system with garden hose using moderate pressure Pump will not run no hum is heard Make sure switch is in the Manual position in Automatic the pump could be working but in off time Check master breaker switch in the rear compar...

Page 25: ... wheel is required at all times You should familiarize yourself with the feel of the steering at various speeds and trim settings NEVER exceed speeds beyond your comfort level Steering 25 The steering in your boat is one of the most important items and should be checked by the driver every time the boat is used You should school yourself and make it a habit to check the steering methodically Loose...

Page 26: ...nd service as necessary If you have installed a jack plate make sure that there isn t any interference between the jack plate and your steering cylinder If there is interference it may occur during full tilt Lift restrictors or a Tilt Stop Switch should be installed Please consult your engine manufacturer 26 Failure to comply with maintenance checks may result in loss of steering causing property ...

Page 27: ...ACEMENT KIT PART HS5157 FOR FRONT MOUNT CYLINDER PART HC5345 Item Part Quantity Description 1 797021 2 Seal Gland Only 2 745920 1 Seal Gland Assembly Guide Tool 3 745525 1 Pin Wrench Only 4 828980 1 Bleeder Fitting 5 600601 1 Elbow Fitting SEAL KIT HS5157 1 797021 2 Seal Gland Only 2 745920 1 Seal Gland Assembly Guide Tool 3 745525 1 Pin Wrench Only 27 ...

Page 28: ... Ranger does not supply the cable to engine connectors except on pre rigged packages we will not make specific installation or torque recommendations However Figures 4 5 show maintenance and check points that should be regularly inspected 28 See your authorized marine dealer for specific information concerning maintenance of engine connections CAUTION ...

Page 29: ...Steering 29 See engine owner s manual for proper greasing and maintenance of engine link rod and steering kit CAUTION ...

Page 30: ...from your Ranger dealer is also a wise investment to help prevent damage while the boat is at home or on the road Careful as you may be you will get that scratch from the dock or beach that will need some attention Most Ranger dealers are equipped to do fiberglass repair and large jobs are better left to the experts However minor scratches chips and gouges may be repaired by you These instructions...

Page 31: ...sand back to the original shape using 600 grit WET sandpaper Then buff with a light duty buffing compound NOTE Area may have to be filled more than once due to shrinkage NOTE Due to different dye lots the color may vary somewhat However we take all the steps to keep our color consistent 31 Gel coat will not cure by itself You must use a catalyst NOTICE Do not hold buffer in one area long enough to...

Page 32: ... 32 Gel coat will not cure by itself You must use a catalyst NOTICE Do not sand metalflake surfaces A different procedure is used to repair these finishes You should contact your Ranger dealer for more information NOTICE ...

Page 33: ...ull up position Always lower the seat to the full down position when the boat is underway We recommend that the seat and pedestal be removed from the front casting deck and remounted into the special base mounted in the front of the deck floor when running Should your boat not have the additional base the front fishing seat should be removed and securely placed in the floor of the boat Your power ...

Page 34: ...urn in a counter clockwise direction and try the pedestal again If your seat will not remain in the upright position move the adjustment screw approximately 1 4 one quarter turn in a clockwise direction NOTE You may need to fine tune your pedestal by moving the adjustment screw a bit more in one direction or the other 34 ...

Page 35: ...s Your Ranger upholstery is top grade marine vinyl Naturally the suppleness and color fidelity of the upholstery is best maintained by storing your boat out of direct sunlight Cleaning and conditioning of your upholstery is best accomplished with an approved top quality vinyl cleaner To loosen stubborn soil or embedded dirt in textured surfaces use a soft bristle brush your approved cleanser follo...

Page 36: ...Gun Orange 88 Degreaser Roll Off Bleach Baking Soda Turtle Wax Tar Remover APCO Harbor Mate Certain household cleaners powdered abrasives steel wool and industrial cleansers can cause damage and discoloration and are not recommended Dry cleaning fluids and lacquer solvents acetone for example nail polish remover should not be used as they will remove printed pattern and or gloss Waxes should be us...

Page 37: ...first E Denatured Alcohol Rinse Dry F Follow instructions of stain agent manufacturer STEP 1 STEP 2 STEP 3 Ballpoint Ink E B A Chewing Gum D B A Coffee Tea Chocolate B Crayon D B Grease D B F Household Soil A B Ketchup A B Make Up Lipstick eye shadow etc A B Mildew Wet Leaves C B A Motor Oil B Paint Dried Oil Base D B A Paint Fresh Oil Base D A F Paint Latex A B F Permanent Marker E B C Shoe Polis...

Page 38: ...e before attempting to install a screw This lessens the chance of stripping the hold or chipping the gel coat around the hole If additional instruments are desired on the console holes may be drilled using a hole saw of the proper size When installing additional electric accessories always use the proper gauge size wire recommended for that item Insure that the proper size breaker or fuse is used ...

Page 39: ...ed Should this occur the breaker s can be reset by pushing the switch If this occurs again disconnect battery leads and trace immediately or take it to your Ranger dealer for repair An ignition protected circuit breaker is used for the accessories Should a breaker trip simply reset This switch should also be in the off position when trailering or storing the boat It acts as a master switch and tur...

Page 40: ...ME MODELS HAVE ONLY 1 FUEL TANK IN WHICH CASE THE SENDER WIRE IS PINK AND NO FUEL SWITCH APPEARS ON CONSOLE TO TROLLING MOTOR BLACK RED BLACK RED 50 AMP BREAKER SWITCH TROLLING MOTOR BATTERIES 12 VOLT SYSTEM ...

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Page 42: ...42 VX TOURNAMENT EDITION WITH DIGITAL SWITCHING ...

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Page 48: ...48 Z COMANCHE ...

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Page 50: ...asily inspected or replaced The panel has a capacity of twelve to sixteen individual circuits The particular accessory ies they operate are shown on the decal on the right side of the fuse panel or back side of fuse panel cover 50 Do not exceed recommended fuse sizes Always install proper rated fuse when adding accessories to the fuse panel CAUTION ...

Page 51: ...tes on and 2 minutes off The fourth key press will turn off the timer function Fuel Level The switch labeled with a diagram of a fuel pump on the console keypad controls which tanks fuel level is displayed on the fuel gauge When the Fuel switch is pressed this will toggle between tank number 1 and tank number 2 Only tank position number 1 is used on Fisherman series and toggling to number 2 will c...

Page 52: ...f position The back lighting is on when the ignition is in the on position Keyless Ignition The user code for this system will come from the factory preset to 1 2 3 4 To change from the preset to your personal user code 1 Enter the 1 2 3 4 code 2 Press the 1 and 4 keys simultaneously then release 3 The Start LED will blink 4 Enter your new 4 digit user code followed by pushing the Start key 5 Ente...

Page 53: ...ess will turn off the timer function Fuel Level The switch labeled with a diagram of a fuel pump on the console keypad controls which tanks fuel level is displayed on the fuel gauge When the Fuel switch is pressed this will toggle between tank number 1 starboard and tank number 2 port On Models with only 1 fuel tank the number 2 position will cause the gauge to read empty Bilge System The switch l...

Page 54: ...f position The back lighting is on when the ignition is in the on position Keyless Ignition The user code for this system will come from the factory preset to 1 2 3 4 To change from the preset to your personal user code 1 Enter the 1 2 3 4 code 2 Press the 1 and 4 keys simultaneously then release 3 The Start LED will blink 4 Enter your new 4 digit user code followed by pushing the Start key 5 Ente...

Page 55: ... Likewise pressing the Aerator 2 switch turns on aerator 2 The pumps will remain on continuously until their corresponding switch is pressed again When the pumps are on the Aerator Timer switch can be used to start a timed aeration cycle Pressing the Aerator Timer switch once starts the low aeration cycle of 1 minute on and 2 minutes off Pressing the switch a second time starts the medium cycle of...

Page 56: ...k Lighting The back lighting will turn on for 60 seconds when any key is pressed and the ignition is in the off position The back lighting is on when the ignition is in the on position Circuit Breaker Protection Each function is protected with a circuit breaker If the circuit breaker trips or there is a malfunction with the relay which results in a lack of power at the output pin of the box then t...

Page 57: ...gine press the stop button To lock the system after stopping the engine enter the user code 1 2 3 4 and then press Stop To choke a carbureted engine Pressing the Start and 1 keys simultaneously while starting the engine To change the Start code Enter the user code Press the 1 4 keys simultaneously and the Stop LED light will blink Enter the new four digit number and press Start enter the new four ...

Page 58: ...ns on the auto bilge pump Pressing a third time turns off the manual bilge and the auto bilge pumps and reactivates the float switch Interior Lights Pressing the Interior Lights switch will turn on the interior lights and pressing this key again will turn off the lights Once the lights are on they will shut off automatically after 5 minutes Pressing and holding the Interior Lights key will also di...

Page 59: ... for direct attachment to bare wires All wires must be terminated with a 10 ring terminal of the appropriate wire gauge size When assembling plug insure that two cover screws pass through grooves in plug body 59 Always disconnect trolling motor plug prior to any direct charging to any battery in the rear storage area CAUTION ...

Page 60: ...Electrical System 60 ...

Page 61: ...or electrical short Inspect wiring connections and terminals periodically for corrosion etc and replace as needed Replacement components should always be of equal or greater rating and quality We recommend Ranger replacement parts available through your Ranger dealer Always disconnect the positive and negative leads from the battery terminals before installing removing servicing or troubleshooting...

Page 62: ... visual distress signals One B 1 U S C G or U L approved fire extinguisher unless the construction is such that explosive flammable vapors cannot be trapped there are no closed compartments no permanently installed fuel tanks on board Type I II III or V for each person aboard Type I II III or V for each person aboard and one Type IV All undocumented vessels equipped with propulsion machinery must ...

Page 63: ...g accident report with their state boating law enforcement agency when their boat is involved in certain boating accidents as follows 1 There is loss of life or probable loss of life 2 Personal injury requiring medical treatment other than first aid 3 Damage to property that exceeds 500 63 ...

Page 64: ...BOAT DATA OWNER Address DEALER Address Phone BOAT MAKE MODEL Serial No Key No ENGINE MAKE MODEL Serial No Drive Unit Serial No OTHER 64 ...

Page 65: ... Periodically check the winch strap and winch parts for any wear and replace worn parts Remember a small expense for preventive maintenance is much less expensive now than a road side breakdown later 65 Trailer tires should be properly inflated and maintained The load carrying capacity of your trailer is based on the tire pressure Inadequate tire pressures can void your tire and trailer warranty a...

Page 66: ...inadvertently set by checking that the reset tab is not in the retracted position as shown in figure 15 To reset to the normal position insert a flat screwdriver into the slot on the release tab and pull down until a click is heard Always insert the hitch pin after latching the coupler to the trailer ball Disc brake trailers are equipped with an electric solenoid valve to prevent the disc brakes f...

Page 67: ...r disc brakes as outlined in your Disc Brake Manual To minimize corrosion it is necessary for the disc brake calipers and rotors to be rinsed off with fresh water after trailer has been immersed in salt water INSPECTION To assure continued proper operation of our trailer disc brakes annual inspection is recommended 67 ...

Page 68: ...ency Brake Engaged Emergency Brake Disengaged To release the emergency brake bracket insert a flat screw driver into the slot on the release tab on bottom side of actuator and pull down until a click noise is heard indication the bracket is released ...

Page 69: ...tact Tie Down Engineering at 404 344 0000 or visit their website at www tiedown com 69 If not familiar with disc brake pad replacement have work performed by a qualified individual or service shop CAUTION Rotors must be replaced if distance between brake surfaces becomes less than 0 850 inches 21 6 mm due to wear or machining CAUTION Check for leaks in the brake lines and fittings Leaks will lead ...

Page 70: ...ld be equipped with a properly rated and substantial towing hitch well braced and firmly connected to your vehicle Make sure that your vehicle is properly wired for the trailer light connection The height of the towing ball above the ground will greatly influence the tongue weight and the towing characteristics of the trailer With the trailer attached to the tow vehicle the base of the ball should...

Page 71: ...e refer to your brake owners manual If you do not have a brake system manual please write or call Tie Down Engineering 5901 Wheaton Drive Atlanta GA 30336 404 344 0000 On swing hitch trailers make sure the hitch is in the forward position and the locking pin is properly installed Connect your trailer wire harness and test your vehicle lights to make sure that the trailer s brake and turn signals d...

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Page 74: ...n 12 Castle Nut 13 Spindle 14 Inside Bearing 15 Inside Bearing Race 16 Outside Bearing Race 17 Outside Bearing 18 Hub 19 Spindle Washer 20 Spindle Nut Cotter Pin 21 Spindle Nut 22 Hub Oil Cap 23 Disc Brake Rotor 24 Disc Brake Caliper 25 Oil Seal 26 Lug Bolt 27 Torsion Axle 28 Carpeted Fender Board 29 Stop Turn Light 30 Ratchet Tie Down 31 License Plate Light 32 Keel Roller 33 Clearance Light Red 3...

Page 75: ...efects in the exterior cosmetic gelcoat finish cracking crazing or fading Warranty Period runs one 1 year from the date of delivery to the original retail purchaser Repairs will only be authorized after Wood is satisfied that there is a defect in material or workmanship Coverage remaining under the Warranty Periods may be transferred by an authorized Ranger dealer to a 2nd purchaser for a 100 fee ...

Page 76: ...orrosion axle alignment adjustments and trailer components manufactured by companies other than Wood 12 Engines outdrive controls propellers batteries and other equipment or accessories that are not manufactured by Wood whether or not warranted by other manufacturers Remedy under this warranty is expressly limited to repair or replacement of defects in materials or workmanship and does not include...

Page 77: ...MAINTENANCE NOTES 77 ...

Page 78: ...78 MAINTENANCE NOTES ...

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