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INSTALLATION GUIDE

1505-PH Cargo Rack

ProMaster ( Aluminum )

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Summary of Contents for 1505-PH

Page 1: ...INSTALLATION GUIDE 1505 PH Cargo Rack ProMaster Aluminum...

Page 2: ...allation q 2 2 Cargo Rack Installation 7 8 11 Phase 1 Assembly Phase 2 Installation NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table q Cordless Impact...

Page 3: ...omponents compare with the bill of materials 1 1 2 Verify all parts are present Item No Description Qty 10 342 Roof Clamp 4 10 343 Top Roof Clamp 4 10 4440 C Foot 4 15 0503 Front Crossbar 1 15 0513 Re...

Page 4: ...asher 94 105 Hex Nut 98 117 Flat Washer 90 491 8 Carriage Bolt 5 16 18 1 SS304 98 117 Flat Washer 5 16 O D 3 4 SS18 8 8 98 123 Lock Washer Regular 5 16 SS304 8 94 105 Hex Nut 5 16 18 SS316wax 8 96 101...

Page 5: ...d reinstalled after the feet have been installed in the final position see 2 2 4 PHASE 1 ASSEMBLY 1 2 CARGO RACK ASSEMBLY Rear crossbar Slide 2 pcs of 1 carriage bolts Front crossbar Slide 2 pcs of 1...

Page 6: ...565 5321 1505 PH Installation Guide REV B1 Page 6 HARDWARE USED 8 hand tighten the nuts Carriage bolts are already on the crossbars 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 2 Install...

Page 7: ...e roof clamps and top roof clamp onto the roof NOTE Picture show 130 wheelbase promaster roof for all size of promaster vehicle use the mounting points that are appropriate for your length of cargo At...

Page 8: ...at 1 800 565 5321 1505 PH Installation Guide REV B1 Page 8 PHASE 2 INSTALLATION 2 2 CARGO RACK INSTALLATION 2 2 1 Position the front and rear crossbar minimum two persons on the vehicle so that the f...

Page 9: ...Page 9 TOOLS q Ratchet q 1 2 Socket FASTENERS USED 8 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 2 2 Attach the foot plates to the bolts on the roof clamps then attach all the C feet to the...

Page 10: ...H Installation Guide REV B1 Page 10 TOOLS q Ratchet q 1 2 Socket q Tape Measure IMPORTANT Place the cargo rack warning label on a visible area recommended on a partition 2 2 3 Center the crossbars on...

Page 11: ...65 5321 1505 PH Installation Guide REV B1 Page 11 TOOLS q Cutter TRACK PLUG 2 2 4 After installation is complete cut the track plug underneath the front crossbar to fill all the unused space Failure t...

Page 12: ...at 1 800 565 5321 1505 PH Installation Guide REV B1 Page 12 You have successfully installed your 1505 PH Cargo Rack Thank you for doing business with us For any feedback or suggestions you may have pl...

Page 13: ...INSTALLATION GUIDE 15 U0527 THIRD CROSSBAR ProMaster Aluminum...

Page 14: ...CARGO RACK WITH THIRD CROSSBAR 1505 PH3 CARGO RACK ProMaster Aluminum...

Page 15: ...1 2 Third Crossbar Assembly 4 5 6 7 q 2 1 Roof Clamps Installation q 2 2 Third Crossbar Installation 8 9 11 Phase 1 Assembly Phase 2 Installation q Cordless Impact q Ratchet q Tape Measure q Marker q...

Page 16: ...UP 1 1 1 Unpack components compare with the bill of materials 1 1 2 Verify all parts are present Item No Description Qty 10 342 Roof Clamp 2 10 343 Top Roof Clamp 2 10 4440 C Foot 2 15 0523 Third Cros...

Page 17: ...Washer 94 105 Hex Nut 98 117 Flat Washer 90 491 4 Carriage Bolt 5 16 18 1 SS304 98 117 Flat Washer 5 16 O D 3 4 SS18 8 4 98 123 Lock Washer Regular 5 16 SS304 4 94 105 Hex Nut 5 16 18 SS316wax 4 96 10...

Page 18: ...SSEMBLY HARDWARE USED 2 90 491 Carriage Bolt 5 16 1 SS304 HARDWARE USED 2 90 491 Carriage Bolt 5 16 1 SS304 TIPS Use tape to keep the bolts from sliding off NOTE The track plug must be removed from th...

Page 19: ...at 1 800 565 5321 15 U0527 Installation Guide REV A1 Page 7 HARDWARE USED 4 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 2...

Page 20: ...e roof clamps and top roof clamp onto the roof NOTE Picture show 130 wheelbase promaster roof for all size of promaster vehicle use the mounting points that are appropriate for your length of cargo At...

Page 21: ...s at 1 800 565 5321 15 U0527 Installation Guide REV A1 Page 9 PHASE 2 INSTALLATION 2 2 THIRD CROSSBAR INSTALLATION 2 2 1 Position the third crossbar minimum two persons on the vehicle so that the feet...

Page 22: ...nstallation Guide REV A1 Page 10 TOOLS q Ratchet q 1 2 Socket FASTENERS USED 4 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 2 2 While making sure that the third crossbar are parallel to the...

Page 23: ...ghten the C feet to the crossbar TOOLS q Ratchet q 1 2 Socket q Tape Measure NOTE The ladder cannot extend beyond the rear bumper of the vehicle The center of the ladder must be behind the front cross...

Page 24: ...s at 1 800 565 5321 15 U0527 Installation Guide REV A1 Page 12 You have successfully installed your Third Crossbar Thank you for doing business with us For any feedback or suggestions you may have ple...

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