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1530-NSX Installation Guide

  

|  REV. D1  |  Page

 3

PHASE 1 – 

ASSEMBLY

1.1 SETUP

1.1.1

   Unpack components; compare with the bill of materials.

1.1.2

   Verify all parts are present.

Item No.

Description

Qty.

10-149

Clamp Handle Support

2

10-464

“V” Foot

4

10-545

Ski Plastic Plug

4

10-548

Hook Protector ( 4 - 3/8" L )

2

10-722

Mounting Track

2

15-2595

Third Crossbow

1

15-3003

Ladder Clamp Lock

2

15-3004

Ladder Clamp Rear Hook

2

15-3005

Ladder Clamp Bar ( Driver Side )

1

15-3006

Ladder Clamp Bar ( Passenger Side )

1

15-3010

Ski ( Left )

1

15-3011

Ski ( Right )

1

15-3121

Rear Crossbow

1

15-3126

Front Crossbow

1

15-4290

Front Hook

2

94-1009

Assembly Fastener Kit

1

96-1016

Install Fastener Kit

1

BILL OF MATERIALS

15-3006

15-3005

15-3011

15-3010

15-3004

15-4290

15-3003

10-464

10-545

10-149

10-548

10-722

15-3121

15-2595

15-3126

Summary of Contents for 1530-NSX

Page 1: ...INSTALLATION GUIDE 1530 NSX Double Clamp Ladder Rack NV200 City Express Aluminum...

Page 2: ...q Cordless Impact q Ratchet q Tape Measure q Mallet q Marker q Ladder q Cutter q 1 2 Socket q Sawhorse Optional q Box q Knife q 1 2 Wrench q 13mm Socket q Silicone q 1 1 Setup q 1 2 Ladder Rack Assem...

Page 3: ...ok Protector 4 3 8 L 2 10 722 Mounting Track 2 15 2595 Third Crossbow 1 15 3003 Ladder Clamp Lock 2 15 3004 Ladder Clamp Rear Hook 2 15 3005 Ladder Clamp Bar Driver Side 1 15 3006 Ladder Clamp Bar Pas...

Page 4: ...Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 4 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 90 491 Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117...

Page 5: ...ok protector to the upper rear hook TOOLS q Knife REMOVE 2 Fastener Assembly 96 1016 Fastener Kit 90 667 6 8 8 Hex Bolt M8 1 25 20mm SS304 90 209 Hex Bolt 5 16 18 5 8 SS304 98 117 14 Flat Washer 5 16...

Page 6: ...Page 6 1 2 2 Attach the rear hooks to the ladder clamps with the pre assembled hardware on the pivot bars TOOLS q Cordless Impact q 1 2 Socket q 1 2 Wrench 90 225 Hex Bolt 5 16 18 2 SS304 98 117 Flat...

Page 7: ...ter the feet have been installed in the final position Third crossbow Slide 4 pcs of 1 carriage bolts DRIVER SIDE 8 90 491 Hex Bolt 5 16 1 SS304 Rear crossbow Slide 2 pcs of 3 4 carriage bolts Slide 4...

Page 8: ...Page 8 1 2 4 Install the feet on the front and rear crossbows NOTE The more slanted side of the V foot should be closer to the center of the crossbow HARDWARE USED 16 hand tighten the nuts Carriage bo...

Page 9: ...tion Guide REV D1 Page 9 1 2 5 Fasten the ladder clamp assemblies to the rear crossbow HARDWARE USED 4 Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut...

Page 10: ...re is pre assembled 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut TOOLS q Marker q Cutter 1 2 6 Pull out the 14 5 track plug on the both sides of the front crossbow...

Page 11: ...crossbow 8 5 TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 4 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut 1 2 7 Install the left and right Skis to the end bra...

Page 12: ...tighten the nuts 1 2 10 Slide 3pcs of carriage bolts on the rear end of the each ski then attach end plugs on both ends of the skis HARDWARE USED 4 hardware is pre assembled 98 123 Lock Washer 98 117...

Page 13: ...p handle supports aligning the rear surface of the crossbow brackets to the rear surface of the skis TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 4 98 123 Lock Washer 98 117 Flat Washer 94 105 H...

Page 14: ...ION 2 1 1 Pull the plugs off and apply a bead of silicone around each hole then install the mounting tracks on the roof 90 667 Hex Bolt M8 20mm 98 123 Lock Washer 98 117 Flat Washer TOOLS q Cordless I...

Page 15: ...lation Guide REV D1 Page 15 PHASE 2 INSTALLATION 2 2 LADDER RACK INSTALLATION 2 2 1 Position the Ladder Rack minimum two persons on the vehicle so that the feet are on the tracks NOTE If you do not ha...

Page 16: ...re parallel to each other slide the rack to the appropriate position then attach all the V feet to the mounting tracks distance A distance B distance B distance foot to end of track distance A TOOLS q...

Page 17: ...echnical support contact us at 1 800 565 5321 1530 NSX Installation Guide REV D1 Page 17 2 2 3 Center the crossbows on the vehicle then tighten all the V feet to the crossbows TOOLS q Ratchet q 1 2 So...

Page 18: ...adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow 2 2 4 Ladder Rack adjustment for extention ladder NOTE Do this step on both sides The ladder canno...

Page 19: ...E 2 INSTALLATION 2 3 NOTE 2 3 1 If the handle is interfering with the door or roof of the vehicle the handle can be installed in an alternate position If the handle is interfering with the door or roo...

Page 20: ...t 1 800 565 5321 1530 NSX Installation Guide REV D1 Page 20 You have successfully installed your 1530 NSX Ladder Rack Thank you for doing business with us For any feedback or suggestions you may have...

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