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Ranger design 1530-NL, Installation Manual, Page: 28 / 30

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15-U2575 Installation Guide

  

|  REV. A1  |  Page

 6

1.2.1

   Slide carriage bolts on the bottom face of the crossbow.

PHASE 1 

– ASSEMBLY

1.2 THIRD CROSSBOW ASSEMBLY

HARDWARE USED

4×

#90-491 Carriage Bolt
5/16" × 1"  SS304

HARDWARE USED

4×

#90-491 Carriage Bolt
5/16" × 1"  SS304

TIPS:

   Use tape to keep the bolts from sliding off.

NOTE:

   The track plug must be removed from the underneath of the crossbow, and reinstalled after 

the feet have been installed in the final position.

 DRIVER SIDE

• Slide 4 pcs. of 1" carriage bolts.

 PASSENGER SIDE

• Slide 4 pcs. of 1" carriage bolts.

Summary of Contents for 1530-NL

Page 1: ...INSTALLATION GUIDE 1530 NL Double Clamp Ladder Rack Nissan NV 140 Wheelbase Low Roof Aluminum...

Page 2: ...2 2 Ladder Rack Installation q 2 3 Note 16 17 20 21 Phase 1 Assembly Phase 2 Installation NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table q Cordless...

Page 3: ...lug 4 10 548 Hook Protector 4 3 8 L 2 10 7110 Mounting Track 2 15 3003 Ladder Clamp Hasp 2 15 3004 Ladder Clamp Rear Hook 2 15 3005 Ladder Clamp Bar Driver Side 1 15 3006 Ladder Clamp Bar Passenger Si...

Page 4: ...arriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 4 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 90 491 Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 F...

Page 5: ...or to the upper rear hook TOOLS q Knife REMOVE 2 Fastener Assembly 96 1011 Fastener Kit 90 209 8 Hex Bolt 5 16 18 1 SS304 90 203 20 Hex Bolt 5 16 18 5 8 SS304 98 117 28 Flat Washer 5 16 OD 3 4 SS18 8...

Page 6: ...Page 6 1 2 2 Attach the rear hooks to the ladder clamps with the pre assembled hardware on the pivot bars TOOLS q Cordless Impact q 1 2 Socket q 1 2 Wrench 90 225 Hex Bolt 5 16 18 2 SS304 98 117 Flat...

Page 7: ...4 pcs of 1 carriage bolts Rear crossbow Slide 2 pcs of 3 4 carriage bolts Slide 4 pcs of 1 carriage bolts Front crossbow Slide 4 pcs of 1 carriage bolts Front crossbow Slide 4 pcs of 1 carriage bolts...

Page 8: ...Page 8 1 2 4 Install the feet on the front and rear crossbows NOTE The more slanted side of the V foot should be closer to the center of the crossbow HARDWARE USED 16 hand tighten the nuts Carriage bo...

Page 9: ...tion Guide REV C2 Page 9 1 2 5 Fasten the ladder clamp assemblies to the rear crossbow HARDWARE USED 4 Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut...

Page 10: ...ware is pre assembled 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut TOOLS q Marker q Cutter 1 2 6 Pull out the 14 5 track plug on both ends of the front crossbow Loo...

Page 11: ...Installation Guide REV C2 Page 11 1 2 7 Install the left and right Skis to the end brackets of the front crossbow HARDWARE USED 4 Carriage bolts are already on the ski 98 123 Lock Washer 98 117 Flat...

Page 12: ...NOTE If you have a third crossbow stop here and open the third crossbow box and follow the installation guide to assemble the third crossbow NOTE Don t do this step if you don t have the third crossbo...

Page 13: ...ed hardware on the ladder clamp hasps slide the hasps on the ski to the position shown below and tighten the nuts THIRD CROSSBOW 15 1 2 HARDWARE USED 4 hardware is pre assembled 98 123 Lock Washer 98...

Page 14: ...21 1530 NL Installation Guide REV C2 Page 14 1 2 10 Slide 3pcs of carriage bolts on the rear end of the each ski then attach end plugs on both ends of the skis THIRD CROSSBOW HARDWARE USED 6 90 491 Ca...

Page 15: ...supports aligning the rear surface of the crossbow brackets to the rear surface of the skis TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 4 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 2...

Page 16: ...1 2 Install the mounting tracks onto the roof of the van by aligning the holes to the channel nuts NOTE The ends of the mounting tracks with the half circles go to the front of the vehicle FRONT TOOL...

Page 17: ...ation Guide REV C2 Page 17 PHASE 2 INSTALLATION 2 2 LADDER RACK INSTALLATION 2 2 1 Position the Ladder Rack minimum two persons on the vehicle so that the feet are on the tracks NOTE If you do not hav...

Page 18: ...osition then attach all the V feet to the mounting tracks FASTENERS USED 8 TOOLS q Ratchet q 1 2 Socket q Tape Measure 90 209 Hex Bolt 5 16 1 98 123 Lock Washer 98 117 Flat Washer 94 150 Channel Nut T...

Page 19: ...nstallation Guide REV C2 Page 19 2 2 3 Center the crossbows on the vehicle then tighten all the V feet to the crossbows TOOLS q Ratchet q 1 2 Socket THIRD CROSSBOW NOTE If you have a third crossbow ce...

Page 20: ...t the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow 2 2 4 Ladder Rack adjustment for extention ladder NOTE Do this step on both sides The ladder cannot exte...

Page 21: ...E 2 INSTALLATION 2 3 NOTE 2 3 1 If the handle is interfering with the door or roof of the vehicle the handle can be installed in an alternate position If the handle is interfering with the door or roo...

Page 22: ...800 565 5321 1530 NL Installation Guide REV C2 Page 22 You have successfully installed your Ladder Rack Thank you for doing business with us For any feedback or suggestions you may have please contac...

Page 23: ...INSTALLATION GUIDE 15 U2575 THIRD CROSSBOW Promaster and Nissan NV 140 Wheelbase Low Roof Aluminum...

Page 24: ...LADDER RACK WITH THIRD CROSSBOW Combination Ladder Rack Double Clamp Ladder Rack...

Page 25: ...REQUIRED ITEMS 2 PERSONS q 1 1 Setup q 1 2 Third Crossbow Assembly 4 5 6 7 Phase 1 Assembly NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table q Sawhors...

Page 26: ...age 4 PHASE 1 ASSEMBLY 1 1 SETUP 1 1 1 Unpack components compare with the bill of materials 1 1 2 Verify all parts are present Item No Description Qty 10 464 V Foot 2 15 2573 Third Crossbow 1 94 1016...

Page 27: ...96 1021 Fastener Kit Fastener Assembly 90 209 4 Hex Bolt 5 16 18 1 SS304 98 117 4 Flat Washer 5 16 OD 3 4 SS18 8 98 123 4 Lock Washer 5 16 SS304 4 94 150 Channel Nut 5 16 90 209 Hex Bolt 5 16 1 98 12...

Page 28: ...SSEMBLY HARDWARE USED 4 90 491 Carriage Bolt 5 16 1 SS304 HARDWARE USED 4 90 491 Carriage Bolt 5 16 1 SS304 TIPS Use tape to keep the bolts from sliding off NOTE The track plug must be removed from th...

Page 29: ...at 1 800 565 5321 15 U2575 Installation Guide REV A1 Page 7 HARDWARE USED 8 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 2...

Page 30: ...You have successfully assembled your Third Crossbow Your third crossbow is now ready to be incorporated into the ladder rack installation please return to the install guide to complete installing your...

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