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Ranger design 15-U2534, Installation Manual, Page: 4 / 30

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Ranger design 15-U2534 Installation Manual Download Page 4

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1525-FS Installation Guide

  

|  REV. C2  |  Page

 4

94-1010 Fastener Kit

Fastener Assembly

1.1.3

   Fastener  kits.

4×

#90-487 Carriage Bolt   5/16" × 3/4"

#98-123 Lock Washer
#94-105 Hex Nut

#98-117 Flat Washer

16×

#90-491 Carriage Bolt   5/16" × 1"

#98-123 Lock Washer
#94-105 Hex Nut

#98-117 Flat Washer

4×

#98-123 Lock Washer

#94-105 Hex Nut

#98-117 Flat Washer

2×

#90-491 Carriage Bolt   5/16" × 1"

#98-123 Lock Washer

#94-105 Hex Nut

#98-117 Flat Washer

#98-160 Spacer

# 90-487

4×

Carriage Bolt
5/16"-18 × 3/4"
SS304

# 90-491

18×

Carriage Bolt
5/16"-18 × 1"
SS304

# 98-117

Flat Washer
5/16", O.D 3/4"
SS18-8

26×

# 98-123

Lock Washer
Regular 5/16"
SS304

26×

# 94-105

Hex Nut
5/16"-18
SS316wax

26×

# 98-160

Spacer
SS18-8

2×

Fastener Assembly

96-1014 Fastener Kit

# 98-109

Flat Washer
3/8"
SS304

4×

# 94-109

Lock Nut
3/8"
SS304wax

4×

# 90-327

Hex Bolt
3/8"-16 × 2-1/2"
SS304

4×

8×

#90-327 Hex Bolt 3/8" × 2-1/2"

#98-109 Flat Washer

#94-109 Lock Nut

Summary of Contents for 15-U2534

Page 1: ...INSTALLATION GUIDE 1525 FS Combination Ladder Rack Express Savana Aluminum...

Page 2: ...lation q 2 2 Note 16 20 21 Phase 1 Assembly Phase 2 Installation NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table q Cordless Impact q Ratchet q Tape Me...

Page 3: ...0 548 Hook Protector 4 3 8 L 2 10 447 C Foot 4 10 602 Insulator Pad 4 15 2583 Front Crossbow 2 15 2593 Rear Crossbow 1 15 3003 Ladder Clamp Hasp 2 15 3004 Ladder Clamp Rear Hook 2 15 3005 Ladder Clamp...

Page 4: ...Hex Nut 98 117 Flat Washer 2 90 491 Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 98 160 Spacer 90 487 4 Carriage Bolt 5 16 18 3 4 SS304 90 491 18 Carriage Bolt 5 16 18 1...

Page 5: ...on the hook protector then attach the hook protector to the upper rear hook 1 2 2 Attach the rear hooks to the ladder clamps with the pre assembled hardware on the pivot bars TOOLS q Knife REMOVE TOOL...

Page 6: ...2 pcs of 1 carriage bolts HARDWARE USED 2 90 487 Carriage Bolt 5 16 3 4 SS304 PASSENGER SIDE 4 90 491 Hex Bolt 5 16 1 SS304 Rear crossbow Slide 2 pcs of 3 4 carriage bolts Slide 2 pcs of 1 carriage b...

Page 7: ...5 5321 1525 FS Installation Guide REV C2 Page 7 HARDWARE USED 8 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 4 Install the...

Page 8: ...de REV C2 Page 8 1 2 5 Fasten the left and right ladder clamp assemblies to the Rear Crossbow HARDWARE USED 4 Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 H...

Page 9: ...r 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut TOOLS q Marker q Cutter 1 2 6 Pull out the 14 5 track plug on the passenger side of the first front crossbow and the driver side of the...

Page 10: ...Installation Guide REV C2 Page 10 1 2 7 Install the left and right Skis to the end brackets of the front crossbow HARDWARE USED 4 Carriage bolts are already on the ski 98 123 Lock Washer 98 117 Flat...

Page 11: ...ge 11 Tighten the nuts just to hold the 2nd front crossbow for adjustment HARDWARE USED 4 hand tighten the nuts 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut TOOLS q...

Page 12: ...iage Bolt 5 16 1 94 105 Hex Nut 1 2 9 After assembling the third crossbow attach the third crossbow to the skis NOTE If you have a third crossbow stop here and open the third crossbow box and follow t...

Page 13: ...ed hardware on the ladder clamp hasps slide the hasps on the ski to the position shown below and tighten the nuts THIRD CROSSBOW 15 1 2 HARDWARE USED 4 hardware is pre assembled 98 123 Lock Washer 98...

Page 14: ...S Installation Guide REV C2 Page 14 1 2 11 Slide 3pcs of carriage bolts on the rear end of the each ski then attach end plugs on both ends of the skis end plug end plug THIRD CROSSBOW HARDWARE USED 6...

Page 15: ...asher 98 117 Flat Washer 94 105 Hex Nut 2 98 123 Lock Washer 98 160 Spacer 98 117 Flat Washer 94 105 Hex Nut Carriage bolts are already on the ski Carriage bolts are already on the ski THIRD CROSSBOW...

Page 16: ...lation Guide REV C2 Page 16 PHASE 2 INSTALLATION 2 1 LADDER RACK INSTALLATION NOTE If you do not have a hoist lift the ladder rack onto the roof manually Ladder Rack 2 1 1 Position the Ladder Rack min...

Page 17: ...iate position then attach all the feet to the roof 90 327 Hex Bolt 3 8 2 1 2 98 109 Flat Washer 94 109 Lock Nut TOOLS q Cordless Impact q 9 16 Socket HARDWARE USED 4 GUTTER CLIP INSULATOR PAD THIRD CR...

Page 18: ...Installation Guide REV C2 Page 18 THIRD CROSSBOW 2 1 3 Center the crossbows on the vehicle then tighten all the feet to the crossbows TOOLS q Ratchet q 1 2 Socket NOTE If you have a third crossbow cen...

Page 19: ...er 1 TOOLS q Cordless Impact q 1 2 Socket front hook rear hook NOTE The ladder cannot extend beyond the rear bumper of the vehicle When the rear hook touches the ladder the handle should be 1 below th...

Page 20: ...the stepladder The ladder cannot extend beyond the rear bumper of the vehicle NOTE Make sure all the bolts are tightened after adjusting The inner ladder side support must be adjusted according to the...

Page 21: ...E 2 INSTALLATION 2 2 NOTE 2 2 1 If the handle is interfering with the door or roof of the vehicle the handle can be installed in an alternate position If the handle is interfering with the door or roo...

Page 22: ...us at 1 800 565 5321 1525 FS Installation Guide REV C2 Page 22 You have successfully installed your Ladder Rack Thank you for doing business with us For any feedback or suggestions you may have pleas...

Page 23: ...INSTALLATION GUIDE 15 U2534 THIRD CROSSBOW Express Savana Aluminum...

Page 24: ...LADDER RACK WITH THIRD CROSSBOW Combination Ladder Rack Double Clamp Ladder Rack...

Page 25: ...REQUIRED ITEMS 2 PERSONS q 1 1 Setup q 1 2 Third Crossbow Assembly 4 5 6 7 Phase 1 Assembly NOTE Use Sawhorses if possible or use the box as a flat protective surface on the ground or table q Sawhors...

Page 26: ...1 1 Unpack components compare with the bill of materials 1 1 2 Verify all parts are present Item No Description Qty 10 411 Gutter Clip 2 10 448 C Foot Middle Foot 2 10 602 Insulator Pad 2 15 2532 Thir...

Page 27: ...ck Washer 94 105 Hex Nut 98 117 Flat Washer 90 491 4 Carriage Bolt 5 16 18 1 SS304 98 117 Flat Washer 5 16 O D 3 4 SS18 8 4 98 123 Lock Washer Regular 5 16 SS304 4 94 105 Hex Nut 5 16 18 SS316wax 4 96...

Page 28: ...SSEMBLY HARDWARE USED 2 90 491 Carriage Bolt 5 16 1 SS304 HARDWARE USED 2 90 491 Carriage Bolt 5 16 1 SS304 TIPS Use tape to keep the bolts from sliding off NOTE The track plug must be removed from th...

Page 29: ...at 1 800 565 5321 15 U2534 Installation Guide REV A1 Page 7 HARDWARE USED 4 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 2...

Page 30: ...For any feedback or suggestions you may have please contact cs rangerdesign com You have successfully assembled your Third Crossbow Your third crossbow is now ready to be incorporated into the ladder...

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