RANCHO RS6501 Installation Instructions Manual Download Page 10

Figure 19 

L

INKAGE 

R

ELOCATION 

&

 

A

DJUSTMENT

 

1)

 Pull back carpet/mat to gain access to torque shaft

bracket mounting screws.  If necessary, loosen the screws 

attaching the console to the floor panel. 

2)

 Remove the four screws that attach the torque shaft

bracket to the floor pan.  See figure 20. 

3)

 Slide the torque shaft bracket off the torque shaft,

and remove the bearing plate & gasket. 

4)

  Attach  the  bearing  plate  (with  gasket)  to  shift

relocating bracket 176090 as shown in figure 21. 

5)

 Using bracket 176090 as a template, mark the two

mounting holes locations on the torque shaft bracket.  See 

figure 20.  Drill a 9/32” hole at each location. 

Figure 20 

6)

  Attach  the  shift  relocating  bracket  176090  to  the

torque shaft bracket with the hardware from kit 860160.  See 

figure 21. 

Figure 21 

7)

  Insert  the  torque  shaft  into  the  bearing  plate  and

reinstall the torque shaft bracket to the floor pan.  Verify that 

the  torque  shaft  is  level  and  the  shifting  linkage  moves 

without restriction.  If necessary, file the end of the shift rod 

to provide adequate clearance. 

8)

 Shift transfer case into 4L position and loosen lock

bolt on adjusting trunnion. 

NOTE:  Be sure shift rod slides freely in trunnion. 

9)

 Verify that transfer case range lever is fully engaged

in 4L position.  Tighten adjusting trunnion lock bolt. 

10)

  Reinstall  carpet/mat  and  tighten  console  mounting

bolts. 

F

LOOR 

P

AN 

M

ODIFICATION 

(M

ANUAL 

T

RANS 

O

NLY

1)

 Move the seats to the full rearward position.

2)

  Pry  up  the  shift  boot  and  bezel  from  the  floor

console.  See figure 22. 

3)

 Remove the bolts attaching the console to the floor

pan. 

4)

  Lift  the  console  upward  and  remove  through  the

passenger door. 

Summary of Contents for RS6501

Page 1: ...6 for the rear OE steering stabilizer replacement RS5407 can also be used C Compare the contents of this system with the parts list in these instructions strength and specific size Do not substitute a...

Page 2: ...re you need to continue from M Important information for the end user is contained in the consumer installer information pack If you are installing this system for someone else place the information p...

Page 3: ...AE Washer 4 7 16 Hardened USS Washer 6 860684 Front Suspension Hardware 1 M10x1 25x35mm Gr 10 9 HHCS 2 M10x1 25 Top lock Gr 10 9 Nut 2 M10 Hardened Washer 4 3 8 16 x x 1 5 Type F HHTS 2 545 End Link B...

Page 4: ...etainer and grommet from both front shock absorbers 6 If applicable remove the bolts attaching the automatic transmission skid plate to the frame rails and the transfer case cross member Do not use an...

Page 5: ...eat steps 4 and 5 for the other side 7 If applicable drill a 23 64 hole into each link and reinstall the ABS sensor wires Use the original clamps Figure 6 TRACK BAR RELOCATION 1 Locate the track bar m...

Page 6: ...ION 1 Apply silicone lubricant and press bushings 545 from kit 860684 into both loops of front end link 176609 2 Apply silicone lubricant and press sleeves 420084 from kit 860684 into the installed bu...

Page 7: ...wheels 4 Separate the track bar from the axle bracket Remove the track Bar See Figure 12 Figure 12 5 Support the rear axle with a floor jack and remove the shock absorbers DO NOT REUSE ORIGINAL SHOCK...

Page 8: ...nd bump stop bracket from the upper spring mount 2 Insert Rancho spacer 420027 and reinstall the bracket with the 10mm hardware from kit 860161 Insert the bump stop into the bump stop bracket See figu...

Page 9: ...R GREASE TRANSMISSION TRANSFER CASE NOTE See Important Note O before proceeding CROSS MEMBER RELOCATION 1 Place the transmission in neutral Support the transfer case crossmember skid plate with a hydr...

Page 10: ...with the hardware from kit 860160 See figure 21 Figure 21 7 Insert the torque shaft into the bearing plate and reinstall the torque shaft bracket to the floor pan Verify that the torque shaft is level...

Page 11: ...to 85 ft lbs Torque the frame mounts for the both the front and rear lower links to 130 ft lbs 3 Apply grease to the new lower suspension arms DO NOT OVER GREASE 4 Attach the lower mount of the front...

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