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Page 11

BISON

1 Phase Motor Replacement

How to replace a 1 phase motor on Bison models

  1.  Secure disconnect.
  2.  Move vacuum unit into an open area if needed.

 Note location and orientation of motor wires for proper installation.

  3.  Disconnect motor wires.
 

a.  

Gray Box Electrols:

 

  i.  Disconnect motor wires from 2T1, 4T2, and motor ground in

 

    Electrols and remove wire from cord grip.

 

b.  

S1 Electrols:

 

  i.  Remove cover screws and cover from S1 Electrols.

 

  ii.  Disconnect motor wires  from M1, L1, and GND in S1 Electrols.

 

  iii.  Loosen cord grip on motor junction box and remove conduit.

 

  iv.  Carefully remove wires from conduit leaving the conduit

 

    attached to the S1 Electrols.

  4.  Remove belt guard.
  5.  Loosen all four motor mounting bolts ½ turn from full tight.
  6.  Loosen belt tension bolts and remove belts.
 

Note pulley and hub orientation for proper installation.

  7.  Loosen pulley hub screws and remove motor pulley.
 

a.  See 

“Taper Lock Pulley Remove and Replace”

 procedure in the

 

  “Belt Replacement, Alignment, and Tensioning Service Instruction”

  8.  Remove motor mounting bolts and defective motor.
  9.  Install motor on base with motor mounting bolts previously removed.
10.  Replace shaft key and properly orientate pulley and pulley hub on
 

motor shaft.  

Do not tighten hub screws.

11.  Place belts over pump and motor pulleys.
12.  Tension and align belt.  See “Belt Replacement,

 

Alignment and

 

Tensioning Service Instructions”.

13.  Connect motor wires with proper orientation as noted.
 

a.  

Gray Box Electrols:

 

  i.  Reverse step 3a.

 

b.  

S1 Electrols:

 

  i.  Reverse step 3b.

14.  Replace vacuum unit in original spot.  Reattach exhaust outlet
 

and Filtrols intake hose couplings.

 
  

1 Phase Gray Box Electrols

Note: Gray Box Electrols have several variations

Motor Wires 2T1, 4T2

Motor Ground

Motor Ground Lug

Bison Motor Bolts

Motor Mounting

Bolts  (4)

Motor Tension

Bolts

Motor Wires

L1, M1, GND

 S1 Electrols

Cord Grip

Cord Grip

Remove Cover

Screws (4)

Summary of Contents for BISON

Page 1: ...xxxx xxx 1400 914 xxxx xxx BULLDOG MODELS Procedures Important Features 1 Phase Motor Replacement 3 Phase Motor Replacement 3 Phase Motor Startup Page 6 7 8 14 550 855 xxxx xxx QT 809 xxxx xxx QT E 809E xxxx xxx BISON MODELS Procedures Important Features 1 Phase Motor Replacement 3 Phase Motor Replacement 3 Phase Motor Startup Page 10 11 12 14 BISON 818 xxxx xxx 826 xxxx xxx BISON E 818E xxxx xxx ...

Page 2: ...Page 2 STANDARD Standard Models Important Features ...

Page 3: ...Lock Pulley Remove and Replace procedure in the Belt Replacement Alignment and Tensioning Service Instruction 8 Remove motor mounting bolts and defective motor 9 Install motor on base with motor mounting bolts previously removed 10 Replace shaft key Properly orientate pulley and pulley hub on motor shaft Do not tighten set screws or hub screws 11 Place belts over pump and motor pulleys 12 Tension ...

Page 4: ...edure in the Belt Replacement Alignment and Tensioning Service Instruction 8 Remove motor mounting bolts and defective motor 9 Install motor on base with motor mounting bolts previously removed 10 Replace shaft key Properly orientate pulley and pulley hub on motor shaft Do not tighten set screws or hub screws 11 Place belts over pump and motor pulleys 12 Tension and align belt See Belt Replacement...

Page 5: ...Page 5 NOTES ...

Page 6: ...Page 6 BULLDOG Bulldog Models Important Features ...

Page 7: ...ove motor mounting bolts and defective motor Note pulley orientation for proper installation 8 Loosen motor pulley set screws and remove motor pulley 9 Replace shaft key Properly orientate motor pulley on motor shaft Do not tighten set screws 10 Position motor on base 11 Place belt over pump and motor pulleys 12 Install motor mounting bolts previously removed 13 Tension and align belt See Belt Rep...

Page 8: ... 8 Loosen motor pulley set screws and remove motor pulley 9 Replace shaft key Properly orientate pulley on motor shaft Do not tighten set screws 10 Position motor on base 11 Place belt over pump and motor pulleys 12 Install motor mounting bolts previously removed 13 Tension and align belt See Belt Replacement Alignment and Tensioning Service Instructions 14 Replace vacuum unit in original spot Rea...

Page 9: ...Page 9 NOTES ...

Page 10: ...Page 10 BISON Bison Models Important Features ...

Page 11: ... 7 Loosen pulley hub screws and remove motor pulley a See Taper Lock Pulley Remove and Replace procedure in the Belt Replacement Alignment and Tensioning Service Instruction 8 Remove motor mounting bolts and defective motor 9 Install motor on base with motor mounting bolts previously removed 10 Replace shaft key and properly orientate pulley and pulley hub on motor shaft Do not tighten hub screws ...

Page 12: ...on for proper installation 7 Loosen pulley hub screws and remove motor pulley a See Taper Lock Pulley Remove and Replace procedure in the Belt Replacement Alignment and Tensioning Service Instruction 8 Remove motor mounting bolts and defective motor 9 Install motor on base with motor mounting bolts previously removed 10 Replace shaft key Properly orientate pulley and pulley hub on motor shaft Do n...

Page 13: ...Page 13 NOTES ...

Page 14: ...kwards DO NOT ALLOW debris to enter pump 2 Check for correct pump rotation a Standard Models i Loosen Filtrols intake coupling and remove line ii Place hand by Filtrols intake to determine airflow b Bulldog and Bison Models i Remove vacuum controller and main air filter from power unit ii Place hand in Filtrols close to pump inlet to determine airflow 3 Run vacuum unit long enough to determine airflow...

Page 15: ...Page 15 NOTES ...

Page 16: ...NOTES 3100 First Avenue Spearfish SD 57783 USA Web ramvac com Phone Fax 1 800 5 RAMVAC 1 605 642 4614 1 605 642 3776 SOF_7 2 3 01 145 Effective Date 21 Oct 05 Page 16 of 16 ...

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