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CONNECTING AND USING THE HOTBOX

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Read this manual before starting HotBox

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Protective eye wear is advised during operation of the HotBox

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Position HotBox on level surface away from outside influences such as rain, strong

winds, open flame, or freezing temperatures

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Check that the HotBox thermostat dial is in the “OFF” position.

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Connect a hose from the pump outlet on the pressure washer to the bottom of the coil on the HotBox.

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Attach hose with wand to top of coil on the HotBox

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Install desired water nozzle at the end of wand, making sure it is clear of any obstructions.

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Start "Cold Water" pressure washer. Open the trigger gun while firmly gripping the wand

assembly. Grasp the grip on the wand with one hand and the trigger gun with the other.

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Check for leaks in the system and cycle trigger gun to insure bypass is adjusted

correctly. Repair any leaks and correct unloader adjustment if needed.

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Turn Thermostat dial to desired setting on HotBox. Check for burner ignition. Do not touch

HOT surfaces.

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Adjust thermostat to a temperature appropriate for best application. Maximum

temperature setting may not be needed to accomplish the task.

WHEN FINISHED USING THE HOTBOX

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Turn Thermostat to the "OFF" position

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Cycle cold water thru coil for a short period of time.

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Turn "Cold Water" pressure washer off

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Disconnect hoses and wand as necessary.

Connect hose to cold water

pressure washer here

Connect hose & wand here

Adjust thermostat here

Connect Gas Supply here

RAMTEQ

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Summary of Contents for HBV400-04

Page 1: ...tion for the use and safe operation of your RAMTEQ machine FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS ALSO DAMAGE TO THE MACHINE OR TO OTHER PROPERTY RAMTEQ n n n n ...

Page 2: ...ccurred during shipment Check for all parts specified and shown in figure 1 Figure 1 RAMTEQ n n n n NOTICE Information in this operator s manual is subject to change without notice RAMTEQ SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN This operator s manual contains information protected by copyright No part of this operator s manual may be photocopied or repro...

Page 3: ...ior to operating this hotbox Risk of injury to yourself or other persons may occur n Do not attempt to service this hotbox before reading the service manual n Do not spray caustic acids or abrasive fluids through this hotbox n Do not permit lime and scale buildup to occur in the heat exchanger coil n Do not permit water to freeze inside this hotbox Risk of coil and plumbing damage may occur n Keep...

Page 4: ...ervicing The piping should be so installed as to be durable substantial and gas tight It should be clear and free from cutting burrs and defects in structure of threading Cast iron fittings or aluminum tubing should not be used for the main gas circuit Joint compounds pipe dope should be used sparingly on male threads only and be approved for all gases n Venting A vented draft diverter hood should...

Page 5: ...irmly gripping the wand assembly Grasp the grip on the wand with one hand and the trigger gun with the other n Check for leaks in the system and cycle trigger gun to insure bypass is adjusted correctly Repair any leaks and correct unloader adjustment if needed n Turn Thermostat dial to desired setting on HotBox Check for burner ignition Do not touch HOT surfaces n Adjust thermostat to a temperatur...

Page 6: ... coil causing an unsafe condition Use only recommended detergents for better cleaning efficiency n Black carbon deposits that collect on the outside wall of the heat exchanger coil may be a result of using a poor grade of fuel or improper burner operation Heating fuel should be void of water and sediments to eliminate the possibility of sooting and compromising the efficiency of the coil FAILURE T...

Page 7: ...PLUMBING SEE PAGE 9 RAMTEQ n n n n ...

Page 8: ...32 RAMTEQ n n n n ...

Page 9: ...2 01 Rupture valve body 1 6 545 00001 01 Rupture disc 5000 1 7 285 00005 05 Tubing hypalon 7 8 ID 1 1 8 OD 2 ft 8 557 00001 03 Hose clamp ss 12 1 9 573 00001 01 Thermostat 194 degree 100438 1 10 540 00004 01 Coupler sp 1 2 nptf x 3 8 nptf 1 11 574 00001 01 Flow switch ST 6 1 12 552 00004 03 QC plug sp 3 8 nptf 1 13 518 00004 01 Plug brs 3 8 pipe 1 1 2 4 3 8 5 6 13 11 4 10 12 9 7 RAMTEQ n n n n ...

Page 10: ...RAMTEQ n n n n ...

Page 11: ...peration outside the specifications in the intended applications c by the use of parts not sold or manufactured by RAMTEQ d by the modification of the Product Warranty Disclaimer EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY RAMTEQ MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE RAMTEQ EXPRESSLY DISCLAIMS ALL AN...

Page 12: ...275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 1 13 Click on pictures to open manufacturers website Manufacturers Warranty Period 5 years 5 years 3 years 3 years 3 years 18 months 18 36 months 1 year 3 years ...

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