Ramsey Winch UTV HONCHO 5000 Owner'S Manual Download Page 2

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Performance Speci

ons

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cover

Safety Precau

ons

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Tips for Safe Opera

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Techniques of Opera

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General Installa

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Toggle Switch Installa

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Opera

ng Instruc

ons

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Maintenance

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Cable Installa

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Trouble Shoo

ng Guide

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Winch Parts List

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7-8

Solenoid Parts List (Pendant)

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Solenoid Parts List (Remote)

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Warranty

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TABLE OF CONTENTS

Summary of Contents for UTV HONCHO 5000

Page 1: ... Thank you for choosing Ramsey You will be glad you have one working for you Please Note Ramsey UTV 5000 winches are designed primarily for ATV UTV use This winch is not designed to be used in industrial applications car haulers carriers wreckers hoisting etc and Ramsey does not warrant it to be suitable for such use Ramsey makes a separate complete line of winches for industrial commercial use Pl...

Page 2: ...Ɵon 2 Techniques of OperaƟon 2 General InstallaƟon 3 Toggle Switch InstallaƟon 3 OperaƟng InstrucƟons 4 Maintenance 4 Cable InstallaƟon 4 Trouble ShooƟng Guide 5 Winch Parts List 7 8 Solenoid Parts List Pendant 9 Solenoid Parts List Remote 10 Warranty 11 TABLE OF CONTENTS ...

Page 3: ... duration of your pulls as short as possible If the motor becomes uncomfort ably hot to the touch stop and let it cool for a few minutes Do not pull more than one min ute at or near the rated load Do not main tain power to the winch if the motor stalls Electric winches are for intermittent usage and should not be used in constant duty applications J Do not use winch in hoisting applications due to...

Page 4: ...ther wraps of cable If this happens alternately power the winch in and out a few inches Do not attempt to work a bound cable under load free by hand Techniques of Operation The best way to get acquainted with how your winch operates is to make a few test runs before you actually need to use it Plan your test in advance Remember you hear your winch as well as see it operate Get to recog nize the so...

Page 5: ... surface where hole was drilled Make sure direc tional plate is installed in the same direction as the toggle switch movement 5 Place rubber boot over switch and tighten securely 6 Connect red wire to center spade on toggle switch Connect green wire to the toggle switch terminal in the OUT position Connect the yellow wire to the toggle switch terminal position in the IN position When finished conn...

Page 6: ...e to condensa tion power the winch in or out periodically Energizing the motor will generate heat which will help dissipate any moisture buildup in the motor This should be performed at periodic intervals such as with each oil change to your vehicle Note Refer to Troubleshooting Guide if the motor has been submerged All moving parts in the winch are permanently lubricated with broad temperature ra...

Page 7: ...ick when energized DefecƟve remote control switch Disengage winch clutch remove remote control switch plug from the socket and jump pins at 8 and 4 o clock Motor should run Jump pins at 8 and 10 o clock Motor should run DefecƟve motor If solenoids operate check for voltage at armature post replace motor MOTOR WATER DAMAGED Submerged in water or water Allow to drain and dry thoroughly then from hig...

Page 8: ...6 NOTES ...

Page 9: ...7 6 15 9 36 36 35 4 21 38 39 37 13 11 30 1 41 29 10 15 12 2 42 23 31 41 17 16 41 3 28 33 8 7 34 14 22 32 20 22 40 25 33 28 19 26 24 27 18 26 24 5 UTV 5000 PARTS DIAGRAM ...

Page 10: ...414314 Capscrew 3 8 16NCX1Lg HXHD Z P GR 5 19 4 414316 Capscrew 3 8 16NCX1 1 4 HXHD Z P G5 20 1 414830 Capscrew 1 4 20NCX3 8 Soc BuƩon Hd 21 6 414861 Bolt 1 4X20NCX3 4 Flat SocHd NY LOK 22 2 415007 Capscrew M6 X 1 X 107MM LG HX HD Z P 23 6 416273 Screw ASM 6 32NCX3 8 L W FILHD PLT 24 6 418035 Nut 3 8 16NC Hex Reg Zinc Plated 25 1 418165 Washer 5 16 Shake Prf Ext Teeth Z P 26 6 418177 Lockwasher 3 ...

Page 11: ...g HxHd Z P Gr5 10 7 416216 Screw 10 24NCX1 2Lg RdHd Slot Z Pl 11 2 416227 Screw 10 24NCX3 4 Truss Black 12 2 418001 Nut 10 32Thd Hex Nut Zinc Plated 13 6 418004 Nut Hex 10 24NC Reg Zinc Plated 14 6 418014 Nut 1 4 20NC Reg Hex Zinc Plated 15 3 418140 Washer 10 Flat Steel SAE Zinc Plated 16 2 418141 Lockwasher 10 Med SecƟon Plated 17 3 418149 Lockwasher 1 4 Med SecƟon Zinc Plated 18 1 418165 Washer ...

Page 12: ...4 Truss Cros Reces F B 11 2 418001 Nut 10 32Thd Hex Nut Zinc Plated 12 6 418004 Nut Hex 10 24NC Reg Zinc Plated 13 6 418014 Nut 1 4 20NC Reg Hex Zinc Plated 14 4 418140 Washer 10 Flat Steel SAE Zinc Plt 15 2 418141 Lockwasher 10 Med SecƟon Plated 16 3 418149 Lockwasher 1 4 Med SecƟon Zinc Plt 17 1 418165 Washer 5 16 Shake Prf Ext Teeth Z P 18 3 418411 Nutsert 10 24NC 19 3 418514 Spacer 20 1 430013...

Page 13: ...not obligate Ramsey Winch Company to bear the cost of transportation charges in connection with the replacement or repair of defective parts nor shall it apply to a product upon which repairs or alterations have been made unless authorized by the manufacturer or for equipment misused neglected or improperly installed Important notice To the fullest extent permitted by applicable law the following ...

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