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INSTRUCTIONS FOR OVERHAUL OF RAMSEY WINCH

MODEL RPH 8,000

Remove breather plug and reducer (item #34 and #39) from winch. Drain oil from winch by
removing plug (item #40). Remove motor (item #35), coupling (item #31) from winch by
unscrewing capscrews (item #24). If coupling is being replaced, be sure pin (item #41) is
installed. Tap motor lightly to disengage. Replace all o-rings and seals with new one during re-
assembly (order kit #246042). If necessary, remove valve (item #49) from motor by removing
lockwashers (item #52) and capscrews (item #21).

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Summary of Contents for RPH 8000

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Page 7: ...lit To hookup light to the vehicle electrical system refer to the Electrical Schematic on page 15 AIR CYLINDER CLUTCH SHIFTER Refer to page 15 TO DISENGAGE CLUTCH Run the winch in the reverse reel ou...

Page 8: ...ING pg 2 Side mount bolts item 18 Check bolt length Bolt thread MUST NOT Page 17 too long causing engage threaded holes in sides of end binding of ring gear bearing by more than the 50 inch thread dep...

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Page 10: ...40 Remove motor item 35 coupling item 31 from winch by unscrewing capscrews item 24 If coupling is being replaced be sure pin item 41 is installed Tap motor lightly to disengage Replace all o rings a...

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Page 15: ...ecure motor to end bearing using two capscrews and lockwashers items 24 30 Tighten capscrews to 49 Ft Lbs 66 Nm Thread plug item 40 into bottom of brake housing Permatex can be added to threads of plu...

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Page 18: ...16NC X 1 SOCKET NYLON 23 4 414934 CAPSCREW 3 8 16NC X 2 3 4 HX SOC HD 24 2 414952 CAPSCREW 1 2 13NC X 1 1 2 SOC HD 25 1 416016 SETSCREW 1 4 20NC X 1 4 HX SOC HD 26 2 418034 NUT 3 8 16NC HEX REG 27 1...

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Page 20: ...Z P 24 1 414926 SETSCREW 3 8 16NC X 1 SOCKET NYLON 25 4 414934 CAPSCREW 3 8 16NC X 2 3 4 HX SOC HD 26 2 414952 CAPSCREW 1 2 13NC X 1 1 2 SOC HD 27 1 416016 SETSCREW 1 4 20NC X 1 4 HX SOC HD 28 2 41803...

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Page 22: ...W 3 8 16NC X 1 SOCKET NYLON 25 4 414934 CAPSCREW 3 8 16NC X 2 3 4 HX SOC HD 26 2 414952 CAPSCREW 1 2 13NC X 1 1 2 SOC HD 27 1 416016 SETSCREW 1 4 20NC X 1 4 HX SOC HD 28 2 418034 NUT 3 8 16NC HEX REG...

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Page 24: ...GR5 Z P 22 1 414926 SETSCREW 3 8 16NC X 1 SOCKET NYLON 23 4 414934 CAPSCREW 3 8 16NC X 2 3 4 HX SOC HD 24 2 414952 CAPSCREW 1 2 13NC X 1 1 2 SOC HD 25 1 416016 SETSCREW 1 4 20NC X 1 4 HX SOC HD 26 2...

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Page 26: ...NOTES...

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Page 28: ...een install correctly RAMSEY WINCH shall in no event be liable for special or consequential damages RAMSEY WINCH makes no warranty in respect to accessories such as being sub ject to the warranties of...

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