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25 

 

IV MAINTENANCE 
 

TROUBLESHOOTING 

The following chart is intended to help isolate problems and provide possible remedies. 

 

SYMPTOM 

POSSIBLE CAUSES 

POSSIBLE REMEDIES 

Starter does not crank engine 

Low battery output 
Loose or disconnected battery 
cable 

Recharge or replace battery 
Check and tighten all connections 

Engine turns over but does not 
start 

No Fuel in Tank. 
 
Fuel shut-off valve closed  
 
Improper starting procedure 
 
Auxiliary control lever engaged 
 
Spark plug fouled 

Fill tank with clean fuel 
 
Open fuel shut-off valve 
 
Refer to starting procedure 
 
Set auxiliary lever to neutral 
 
Check Spark plug gap and clean 
or replace spark plug 

Noisy hydrostatic system 

Air in system 
 
Loose suction line and / or 
fittings 
 
Clogged oil filter 
 
 
Hydraulic oil too heavy 
 
Internal pump or motor damage 

Check oil level, add if necessary 
Bleed system 
Tighten all fittings and 
connections  
 
Replace oil filter 
 
Warm up hydraulic oil when too 
cold 
 
See your RAMROD Dealer 

Erratic or no output on 
transmission 

Hydraulic oil too heavy 

 

Hydraulic oil level too low 
 
Drive coupling between engine 
and pump broken 

Use proper viscosity oil.  
 
Check oil level.  Add is necessary 
 
Check couplings, replace if 
necessary 

Loss of hydraulic oil flow from 
gear pump 

Reservoir low on oil 
 
Drive couplings between engine 
and pump broken 
 
Hydraulic gear pump not 
functioning 

Check oil level.  Add if necessary 
 
Check couplings, replace if 
necessary 
 
Inspect and repair if necessary 

Hydraulic cylinders do not 
function properly 

Loss of hydraulic flow from gear 
pump 
Air in System 

See above 
 
Bleed system 

Oil overheating 

Reservoir low on oil 
Auxiliary control lever engaged 
 
Setting of relief valve too high or 
too low 

Check oil level.  Add if necessary 
Return auxiliary level to neutral 
 
Set to correct pressure 
See your RAMROD Dealer 

No drive on one side of machine 

Primary Chain Failure 

Inspect and replace 

No drive on one wheel 

Secondary Chain Failure 

Inspect and replace 

Noisy operation 

Chains too loose 
Chains dry 

Tighten chain 
Lubricate chain 

 

Summary of Contents for 950

Page 1: ..._______________ OPERATOR S MANUAL ________________________________________________ RAMROD Equipment A Division of Leon s Mfg Company Inc Canada P O Box 5002 135 York Road East Yorkton Saskatchewan S3N...

Page 2: ...erence to right hand and left hand used throughout this Manual refers to the position when operating the machine facing forward For any additional information required please refer to your RAMROD Deal...

Page 3: ...nty to a designated service shop In no event shall the Buyer be entitled to recover for incidental or consequential damages such as but not limited to rental of replacement equipment loss of profits a...

Page 4: ...wner Dealer Address Address Model Serial No Date Engine Serial No Hour Meter Reading Item Remarks Check engine oil Check hydraulic oil level Check radiator coolant level Check battery fluid level Chec...

Page 5: ...ype of Business ________________________________ _______________________________ Owners Address Dealers Address ________________________________ _______________________________ Date Mini Skid Sold Dat...

Page 6: ...__________________ _______________________________ Name of Owner Name of Dealer ________________________________ Owner s Type of Business ________________________________ _____________________________...

Page 7: ...__________________ _______________________________ Name of Owner Name of Dealer ________________________________ Owner s Type of Business ________________________________ _____________________________...

Page 8: ...8 Shut off Procedures 9 Mounting Attachments 10 Operational Procedures 11 Lift Arm Support Device 114 Lifting The Mini Skid 114 IV MAINTENANCE 145 Engine Maintenance Kawasaki Engine 15 Engine Mainten...

Page 9: ...This Decal Advised Of Actions or Danger Which Can Cause Personal Injury Wear Ear Protection When Engine Is Running The Sound Pressure Level Is 102 DB for A Weighted level 88 DB For C Weighted Level IM...

Page 10: ...RAISED POSITION ALWAYS CARRY LOADS CLOSE TO THE GROUND DO NOT STEP OFF PLATFORM WITH THE LOAD RAISED TO AVOID FREE FALL OF LOAD WHEN LOWERING LIFT ARMS DO NOT PUSH LIFT ARM LEVER FULLY FORWARD DO NOT...

Page 11: ...e Control When the Throttle control lever is set down the engine is at idle speed Pushing the control up increased the engine speed Low Oil Warning Light This light illuminates if the engine oil is lo...

Page 12: ...late allows access to the radiator fill cap Remove the wing nut and cover to check fluid level and fill Always replace cover before running machine to avoid burns Shut off Button To shut off the machi...

Page 13: ...ht lever For the Mini skid to perform a spin turn or Skid Steer move one lever forward and the other backward the same amount The TASKMASTER features single handed steering For normal operation the mo...

Page 14: ...Engine Is Difficult To Start If Lever Is Engaged Hydraulic Oil May Also Overheat AUXILIARY CONTROLS Item 7 Figure 3 The Taskmaster features two T Bar control knobs which each provide 6 gallons per mi...

Page 15: ...so that both handles are pointing towards the center of the machine as shown in Figure 6 This will allow the springs to push the pins downwards through the mounting holes in the attachment and secure...

Page 16: ...s for possible failure or looseness 6 Check that all controls are in the neutral position WARNING Do Not Move Any Of The Control Levers Unless Standing With Both Feet On The Platform And Holding The G...

Page 17: ...to the first Preheat Position and hold for a few seconds 4 Turn key further clockwise to the Start position to crank engine 5 Once engine starts release key 6 Set throttle lever to idling speed to all...

Page 18: ...the lock pins are fully inserted through the lock holes in the attachment 6 Connect attachment hydraulic hoses if required to the quick couplers as shown in Figure 9 WARNING After Hook Up To Attachme...

Page 19: ...n of the Mini Skid Keep the work area small and as level as possible 4 Decrease cycle time by SKID turning rather than backing up using a slow turn then going forward 5 When driving on slopes keep the...

Page 20: ...nd Gradual When Maneuvering With Lift Arms Raised Do Not Cross Obstructions With Arms Raised All New Operators Must Work The Machine In A Safe Open Area To Become Familiar With Its Operating Character...

Page 21: ...empty the bucket TRANSPORTING THE MINI SKID Important Never Tow The Mini Skid Damage May Result When the machine is transported on a truck or trailer proper ramps must be used for loading A Mini Skid...

Page 22: ...ortant Never Lower The Lift Arms With The Support Device In Place Damage To The Lift Cylinder Will Result WARNING Before Performing Any Work Underneath The Mini Lift Arms Remove Any Attachment And Rai...

Page 23: ...spect to fluids and lubricants are included in the Periodic Maintenance and Service Schedule in your Manual To Access Engine Compartment open both fuel and hydraulic tanks and remove louvered side pan...

Page 24: ...enance with respect to fluids and lubricants are included in the Periodic Maintenance and Service Schedule in your Manual To Access Engine Compartment open both fuel and hydraulic tanks and remove lou...

Page 25: ...nals and cables with a baking soda and water solution Coat the terminals with a high temperature grease To access the battery lift the floor plate upwards and remove Figure 26 Foot Plate The battery i...

Page 26: ...S Gals Engine Oil See engine owners manual See engine owners Manual See engine owners manual Fuel Tank All Temperatures Gas Regular Diesel Regular 30 Litre 8 US gal Hydraulic Oil Reservoir All Tempera...

Page 27: ...ove drain plug Figure 32 to drain oil 3 Remove pump charge line shown in Figure 33 to allow tanks to drain completely Note that some oil will empty from this line so ensure it is placed to drain into...

Page 28: ...nut until the chain becomes snug d Once the desired chain tension is reached tighten the 4 axle bolts securely and lock the adjusting screw in place to secure by tightening the two nuts against each o...

Page 29: ...oosen track tensioner by undoing the tension nut g Follow instructions for primary chain adjustment for 800 950 models h Retighten track tensioner until desired track tension is reached NOTE A 180 lb...

Page 30: ...llowing table provides a guide for lubricant viscosity at various ambient temperatures Ambient Temperature Lubricant Rating Celsius Fehrenheit SAE BS 4231 5 to 5 23 to 41 20 46 to 68 5 to 40 41 to 104...

Page 31: ...ls The outside track rollers and front and rear inner rollers can be greased from the side of the machine To grease the central inner track roller raise the lift arm and lock it in place the central r...

Page 32: ...d Manual Check and adjust tension if necessary X Air Cleaner Engine Manual Service element X Grease Pivot Points Ramrod Manual Grease all pivot points X Battery Ramrod Engine Manual Clean and protect...

Page 33: ...ydraulic oil when too cold See your RAMROD Dealer Erratic or no output on transmission Hydraulic oil too heavy Hydraulic oil level too low Drive coupling between engine and pump broken Use proper visc...

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