i.
Removing
the
cam
from
the
ankle
assembly
requires
accurate
alignment
of
the
bushing
holes
in
the
upper
ankle
and
the
large
diameter
(lobe)
of
the
cam.
Grasp
the
ankle
assembly
in
both
hands
and
while
exerting
thumb
pressure
on
the
cam
end,
slowly
pull
and
rock
at
the
ankle
pieces
until
alignment
is
close
enough
to
push
out
the
cam.
In
some
extreme
cases
it
may
be
necessary
to
tap
the
cam
out
after
proper
alignment.
j.
Separate
the
upper
and
lower
ankle
pieces.
No
further
disassembly
is
required
for
cleaning.
Cleaning
Wipe
all
parts
thoroughly
with
a
clean
cloth.
Soap
and
water
or
a
mild
solvent
are
OK.
*If
parts
are
scored
from
sand,
use
a
fine
grit
sandpaper
or
emery
cloth
to
smooth
scratches.
Reassembly
a.
Apply
a
thin
coat
of
Teflon
grease
in
the
following
places:
1.
Outside
surface
of
CAM
(8).
2.
The
top
groove,
the
large
diameter
bore
and
the
vertical
sides
of
the
LOWER
ANKLE
(20).
3.
The
inside
bore
of
the
two
BUSHINGS
(7
and
9).
4.
The
small
diameter
shaft
of
the
HANDLE
BODY
(11)
and
the
WOODRUFF
KEY
(10).
b.
Slide
the
upper
and
lower
ankle
pieces
together
and
align
the
cam
and
bushing
holes.
Make
sure
that
the
upper
and
lower
ankle
halves
are
matched
(front
and
rear)
correctly
.
c.
Insert
the
cam
in
the
upper
and
lower
ankle
bushing
and
cam
holes
with
keyway
for
woodruff
key
(10)
on
the
same
side
of
the
ankle
as
the
HANDLE
LOCKING
PIN
(18).
Press
in
place.
*If
keyway
for
woodruff
key
(10)
is
at
both
ends
of
the
cam,
note
the
center
hole
diameter
difference
at
each
end
of
the
cam.
Insert
the
cam
so
that
the
cam’s
smaller
hole
end
is
on
the
same
side
of
the
ankle
as
the
HANDLE
LOCKING
PIN
(18).
d.
Note
the
two
small
puller
plate
attachment
holes
in
each
bushing.
With
these
holes
*
facing
out*
,
press
both
bushings
into
the
ankle
bushing
holes.
It
may
be
necessary
to
tap
the
bushings
in
place.
e.
Align
the
WOODRUFF
KEY
(10)
and
install
the
HANDLE
BODY
(11)
into
the
cam
hole.
Position
over
HANDLE
LOCKING
PIN
(18).
f.
Refer
to
parts
breakdown
drawing
and
place
items
3
thru
6
over
the
MACHINE
SCREW
(2).
Apply
a
drop
of
Locktite®
to
the
threaded
end
of
the
screw
and
install
this
parts
group
into
the
hole
at
the
other
end
of
the
cam.
Do
not
over
tighten
screw.
It
may
be
necessary
to
loosen
screw
1/8
to
1/4
turn
for
handle
to
operate
smoothly.
g.
Snap
END
CAP
(1)
into
place.
h.
Reinstall
neoprene
cover,
D
‐
ring
and
D
‐
ring
cap.
i.
Install
and
securely
tighten
two
new
tie
‐
wraps.
Reassembly
is
complete.
If
foot
bolt
insert
does
not
have
a
flange
with
4
shallow
holes,
tighten
foot
bolt
to
15
foot
pounds
or
180
inch
pounds
or
2.1
kilograms
per
meter.
Do
not
over
tighten.
Do
not
use
Locktite®
or
any
other
bolt
adhesive.
Do
not
use
lock
washers.
Do
not
stack
washers.
If
foot
bolt
insert
has
a
flange
with
4
shallow
holes,
(Activankle
91
‐
100
and
later),
tighten
foot
bolt
according
to
foot
manufacturers
specifications
or
industry
standards.
Use
of
Locktite®
or
lock
washers
is
OK.
ACTIVANKLE
®
by
514
S
Clementine
St,
Oceanside
CA
92054
/
Phone
(760)
944
‐
9595
‐
Fax
(760)
944
‐
3641
/
http://www.rampro.net
/
E
‐
mail:
Summary of Contents for Activankle
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