RAMMER RPV22R Operator'S Manual Download Page 44 | Manualshive

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COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY

Page 44 - Lubrication

Carrier hydraulic oil

RPV14R, RPV22R, RPV29R, RPV39R, RPV53R, RPV75R

Malfunction of valves

■

Binding spools.

■

Rapid wear of parts.

■

Blocking of small holes.

Note: Component damage is only a symptom. The trouble itself will not be cured
by removing the symptom. After any component damage due to impurities in the
oil, the entire hydraulic system must be cleaned. Dismantle, clean and reassemble
the product and change the hydraulic oil.

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Summary of Contents for RPV22R

Page 1: ...Original instructions 3 19 OPERATOR S MANUAL OMRPVRENG 319 ROTATING PULVERIZER RAMMER RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R...

Page 2: ...nance procedures 48 2 Turning and changing cutting blades 49 Wear limits adjustments and torques for cutting blades 49 Turning and changing cutting blades 50 3 Replacing teeth 52 Welding tools and tor...

Page 3: ...Operation Page 3 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R OPERATION...

Page 4: ...en in kilograms kg In some cases an other unit follows in parenthesis For example 28 litres 7 4 US gal The specifications and designs presented in this manual are subject to change without prior notic...

Page 5: ...y you must also be a competent operator of the carrier Do not use or install it if you cannot use the carrier The product is a powerful tool Used without proper care it can cause damage Do not rush wh...

Page 6: ...y of it after the installation inspection and that it is correctly filled out INSTALLATION INSPECTION An installation inspection must be carried out after the product has been installed on the carrier...

Page 7: ...cific product See the following figure for the location of the serial number on your product model CONTENT OF THE PRODUCTIDENTIFICATION PLATE 1 Demolition tool 2 Serial number 3 Model 4 Weight kg 5 Mi...

Page 8: ...components which weigh 23 kg 51 lb or more to avoid back injury Make sure all chains hooks slings etc are in good condition and are in the correct capacity Make sure hooks are positioned correctly Do...

Page 9: ...l tools for tightening make sure not to overstrain the shank Before lifting make sure that the rope and or hook is stretched When two lifting points are used the lifting capacity depends on the angle...

Page 10: ...ways ensure the procedure you choose is safe for you and others Do not lift the load over people No one must be under the hoisted load Do not lift people and never ride the hoisted load Keep people cl...

Page 11: ...oduct introduction RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R 3 4 MAIN PARTS The main parts of the rotating pulverizer are shown below A Mounting bracket B Jaw C Frame D Crushing plate E Crushing tooth...

Page 12: ...protection in their everyday work When working with a Rammer product please follow these guidelines Dispose of packaging materials properly Wood and plastic can be burned or recycled Deliver the steel...

Page 13: ...made unsafe by the method of operation or maintenance procedures you choose Safety is not just a matter of responding to the warnings All the time you are working with your product you must pay atten...

Page 14: ...et safety shoes safety glasses well fitting overalls ear protectors and industrial gloves Keep cuffs fastened Do not wear a necktie or scarf Keep long hair restrained PRACTICE You and others can be ki...

Page 15: ...ectric cables gas and water pipes etc Mark the positions of cables and pipes Poor visibility can cause accidents and damage Make sure that visibility and lighting in the working area are adequate Work...

Page 16: ...e not available proper respirators must be utilized Stop working when bystanders are in the area of airborne pollutants and make sure they have proper respirators Respirators are as important for byst...

Page 17: ...ard EN 474 1 on safety of earth moving machinery requires that adequate operator s protection such as bullet proof glass mesh guard or an equivalent protection is used Keep the cabin windows and doors...

Page 18: ...formance by unapproved modifications HYDRAULIC FLUID Fine jets of hydraulic fluid at high pressure can penetrate the skin Do not use your fingers to check for hydraulic fluid leaks Do not put your fac...

Page 19: ...om the carrier Be aware of possible unexpected jaw movements while maintaining product LIFTING EQUIPMENT You can be injured if you use faulty lifting equipment Make sure that lifting equipment is in g...

Page 20: ...essages the messages in the product safety labels and the instructions set forth in the manuals to avoid death or severe injury Keep the safety labels clean and visible at all times Check the conditio...

Page 21: ...number Model Manufactured Weight kg Min working weight kg Max cylinder pressure bar Max rotation pressure bar Max cylinder oil flow l min Max rotation oil flow l min FLYING OBJECTS HAZARD Fragments fl...

Page 22: ...Serial number Model Manufactured Weight kg Min working weight kg Max cylinder pressure bar Max rotation pressure bar Max cylinder oil flow l min Max rotation oil flow l min FLYING OBJECTS HAZARD Fragm...

Page 23: ...le hoses and fittings For product installation secondary relief valves in the bucket cylinder circuit and the carrier auxiliary circuit are needed If the carrier does not have a suitable kit to run at...

Page 24: ...TH AND CUTTING BLADES Jaws The jaws are operated by the hydraulic cylinder One jaw is fixed and the other equipped with breaking teeth is moving Crushing is performed using the crushing teeth of the j...

Page 25: ...carrier with people around it The product as a standard assembly must not be used under water It must be adapted for underwater applications Contact your local dealer for more information on underwate...

Page 26: ...g operation Remove the cotter pin and take out the locking pin Prepare the carrier for normal excavation work Move the carrier to the required position Set the drive to neutral Set the engine speed to...

Page 27: ...e the jaws to crush The best crushing result is obtained by using the whole tooth area of the jaws NOTICE Avoid using cutting blades for crushing Doing so may damage the blades When crushing very larg...

Page 28: ...f the fixed jaw side and close the jaws to cut For the best possible cutting performance and to avoid damaging the product only use cutting blades for cutting The product is intended for pulverizing D...

Page 29: ...he product to move the excavator When operating the product make sure that it does not make contact with the carrier boom or hydraulic lines Do not operate the jaws with the carrier s boom stick or bu...

Page 30: ...nder rod or shield plate may cause rod seal breakage and oil leaks Always remove demolition debris from the product Getting steel frame or rebar between the jaws and cylinder rod clevis can damage the...

Page 31: ...area damp with water jets Stay more than 10 meters 33 feet away from live overhead electric cables with any part of the machine The bearings must be well greased during operation Make regular inspect...

Page 32: ...the product must always be released before opening hose connections Warning Hot hydraulic fluid can cause severe injuries Warning The thrust bearing must be locked to prevent the product from rotatin...

Page 33: ...5 Remove the mounting bracket pins and other parts 6 Install the locking pins and cotter pins 7 Move the carrier aside if needed INSTALLATION ON THE CARRIER Warning The residual air in the hoses must...

Page 34: ...sing and the lower pressure line to the connection fitting jaw opening in order to have the maximum clamping force Remove the cap from the fitting of the hydraulic hoses connecting the excavator and t...

Page 35: ...too close to the carrier 5 5 SPECIAL CONDITIONS OF USE The product may require modifications special operating techniques increased maintenance or special wear items if it is used in conditions that d...

Page 36: ...f the product are protected from rust and the product is ready to be used whenever necessary 1 Make sure your storage area is dry 2 To avoid damaging the cylinder rod operate the cylinder to the short...

Page 37: ...Lubrication Page 37 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R LUBRICATION...

Page 38: ...essive greasing Dispose of empty grease containers appropriately The greasing points of the product are marked with the following sticker Item Recommended greases Greasing interval Pins and bushings e...

Page 39: ...Lubrication Page 39 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Greasing RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R The greasing points of the product are shown below MB020002...

Page 40: ...l must be monitored If the temperature of the hydraulic oil exceeds 80 C 176 F an auxiliary oil cooler is needed The oil viscosity must be between 1000 20 cSt while the product is being used When the...

Page 41: ...draulic oil in continuous use is in the ideal area on the chart and the hydraulic system is used to best advantage Problems due to incorrect hydraulic oil viscosity in the product Oil too thick Diffic...

Page 42: ...oils 2 2 OIL COOLER The carrier hydraulic system must be able to maintain a temperature within an acceptable level during the product operation This is because 1 Seals wipers membranes and other parts...

Page 43: ...oduct work the carrier oil filter must fulfill the following specifications The oil filter must allow maximum particle size of 25 microns 0 025 mm The oil filter material must be man made fibre cloth...

Page 44: ...n of valves Binding spools Rapid wear of parts Blocking of small holes Note Component damage is only a symptom The trouble itself will not be cured by removing the symptom After any component damage d...

Page 45: ...Maintenance Page 45 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R MAINTENANCE...

Page 46: ...lic oil before assembly Remember to grease the product parts regularly according to the instructions in this manual Prior to maintenance or inspection operate all the control levers to their fully ext...

Page 47: ...body for wear 2 Check the pins and bushings for wear 3 Check the cylinder rod seals and connection points for wear Tighten if necessary 4 Observe hydraulic oil temperature for all lines and connection...

Page 48: ...nything in any boom stick position 1 4 MAINTENANCE INTERVALS IN SPECIAL APPLICATIONS The service interval is considerably shorter with special applications such as underwater use In special applicatio...

Page 49: ...grade 12 9 M8 25 Nm 18 lbf ft 35 Nm 26 lbf ft 42 Nm 31 lbf ft M10 50 Nm 37 lbf ft 70 Nm 52 lbf ft 85 Nm 63 lbf ft M12 85 Nm 63 lbf ft 120 Nm 89 lbf ft 145 Nm 107 lbf ft M14 135 Nm 100 lbf ft 190 Nm 1...

Page 50: ...the hydraulic piping and prevent unexpected movement of the jaw and loss of oil through the hydraulic lines Warning Support the jaw to prevent it from closing unexpectedly during maintenance Used cutt...

Page 51: ...7 Grind the surfaces to flush all burrs from the cutting blade and cutter base If burrs remain on the surface the cutting blade will not have proper contact with the cutting blade base This will cause...

Page 52: ...lates Item Welding tool Repair of parent installation of tooth MIG wire DIN 8559 SG 2 Welding rod DIN 1913 E 51 53 B 10 Hardfacing MIG wire DIN 8555 SG 6 60 Welding rod DIN 8555 E 6 55 Screw Tightenin...

Page 53: ...tenance teeth are lost during product operation stop operation immediately or you will damage the housings on the product body During complete shutdown make sure that the jaw rest on the central tooth...

Page 54: ...product on the ground at a 30 incline so that the side with the tooth to be replaced faces upward Remove the fastening pin 2 together with the hardened resin 5 with of the supplied pin extractor strik...

Page 55: ...e containing resin and two mixing tubes 7 Remove the plug by unscrewing the screw and insert the mixing tube by fastening it with the nut Place everything on the pistol NOTICE To prevent the product l...

Page 56: ...the screws and washers Screw Tightening torque grade 8 8 Tightening torque grade 10 9 Tightening torque grade 12 9 M8 25 Nm 18 lbf ft 35 Nm 26 lbf ft 42 Nm 31 lbf ft M10 50 Nm 37 lbf ft 70 Nm 52 lbf...

Page 57: ...AND CONSTRUCTION OY Replacing crushing plate RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R 4 Remove the old crushing plate 5 Fix the new crushing plate properly into place 6 Install the screws and washer...

Page 58: ...ION UNIT Warning Support the jaw to prevent it from closing unexpectedly during maintenance The oil must be changed after the first 150 working hours Afterwards it must be changed every 2000 operating...

Page 59: ...e lubricant must not exceed 80 C 176 F Whenever this value is in danger of being exceeded forcibly cool the oil NOTICE Change the oil while the rotation unit is hot 1 Position the product on level gro...

Page 60: ...es and adjust If necessary change the cutting blades See Turning and changing cutting blades on page 49 CUTTING BLADE DOES NOT FIT PROPERLY ONTO THE CUTTER BASE Refit and tighten with bolts See Turnin...

Page 61: ...hose end and tighten OIL LEAKAGE AT SWIVEL JOINT The product must be serviced in an authorized Rammer service shop CYLINDER SEALS ARE DAMAGED The product must be serviced in an authorized Rammer serv...

Page 62: ...COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Page 62 Maintenance Troubleshooting RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R...

Page 63: ...Specifications Page 63 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R SPECIFICATIONS...

Page 64: ...300 350 bar 4350 5075 psi Oil flow 100 180 l min 26 4 47 6 gal min Hose connections 3 4 GAS Operating pressure rotation 190 200 bar 2755 2900 psi Oil flow rotation 10 15 l min 2 6 4 0 gal min Connecti...

Page 65: ...5 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R 1 2 MAIN DIMENSIONS RPV14R MB040020 580 1710 410 21 16 pcs 498 550 110 110 110 110...

Page 66: ...5075 psi Oil flow 180 200 l min 47 6 52 8 gal min Hose connections SAE 6000 psi 1 Operating pressure rotation 130 150 bar 1885 2175 psi Oil flow rotation 30 40 l min 7 9 10 6 gal min Connections rota...

Page 67: ...PYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R 1 4 MAIN DIMENSIONS RPV22R MB040021 750 2130 475 25 16 pcs 620 620 137 137 137 137 36 1...

Page 68: ...5075 psi Oil flow 200 220 l min 52 8 58 1 gal min Hose connections SAE 6000 psi 1 Operating pressure rotation 100 115 bar 1450 1670 psi Oil flow rotation 30 40 l min 7 9 10 6 gal min Connections rota...

Page 69: ...9 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R 1 6 MAIN DIMENSIONS RPV29R MB040022 900 2400 550 29 16 pcs 700 700 160 160 160 160...

Page 70: ...075 psi Oil flow 220 280 l min 58 1 74 0 gal min Hose connections SAE 6000 psi 1 1 4 Operating pressure rotation 100 115 bar 1450 1670 psi Oil flow rotation 30 40 l min 7 9 10 6 gal min Connections ro...

Page 71: ...OPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R 1 8 MAIN DIMENSIONS RPV39R MB040023 1000 2680 620 32 18 pcs 800 740 148 30 148 148 148...

Page 72: ...5 psi Oil flow 280 320 l min 74 0 84 5 gal min Hose connections SAE 6000 psi 1 1 4 Operating pressure rotation 100 115 bar 1450 1670 psi Oil flow rotation 30 40 l min 7 9 10 6 gal min Connections rota...

Page 73: ...OPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R 1 10 MAIN DIMENSIONS RPV53R MB040043 1100 3000 660 32 18 pcs 800 740 148 30 148 148 14...

Page 74: ...psi Oil flow 500 600 l min 132 1 158 5 gal min Hose connections SAE 6000 psi 1 1 2 Operating pressure rotation 140 150 bar 2030 2175 psi Oil flow rotation 50 60 l min 13 2 15 9 gal min Connections rot...

Page 75: ...RIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RPV14R RPV22R RPV29R RPV39R RPV53R RPV75R 1 12 MAIN DIMENSIONS RPV75R MB040044 1250 3600 750 39 20 pcs 1140 1020 165 165 70 170 170...

Page 76: ...PV29R Model RPV39R Model RPV53R Model RPV75R Place of issue Mirandola Italy Date of issue dd mm yyyy to which this declaration relates conforms to the Basic Safety and Health Requirements of Directive...

Page 77: ...Page 77 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY...

Page 78: ...COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Page 78...

Page 79: ...Page 79 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY...

Page 80: ...vik Mining and Construction Oy Breakers Lahti Taivalkatu 8 P O Box 165 FI 15101 Lahti Finland Phone Int 358 205 44 151 Telefax Int 358 205 44 150 www rammer com 75 12 14133 42 20 343 75 12 14133 45 28...

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