RAM Trucks 1500 Owner'S Manual Download Page 116

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FLUIDS, LUBRICANTS AND GENUINE PARTS

Engine

Component

Fluid, Lubricant, or Genuine Part

Engine Coolant

We recommend you use MOPAR Antifreeze/Coolant 10 Year/150,000 Mile Formula OAT
(Organic Additive Technology).

Engine Oil

Only use ACEA C3 5W-30 Synthetic Low Ash engine oil meeting FCA Material Standard
MS-11106 or Pennzoil Ultra Euro L full synthetic 5W-30 motor oil.

Engine Oil Filter

We recommend you use MOPAR Engine Oil Filters.

Fuel Filters

We recommend you use MOPAR Fuel Filter. Must meet 3 micron rating.

Using a fuel filter

that does not meet the manufacturers filtration and water separating requirements can
severely impact fuel system life and reliability.

114

MAINTAINING YOUR VEHICLE

Summary of Contents for Trucks 1500

Page 1: ...O W N E R S M A N U A L 2 0 1 6 R A M T R U C K D I E S E L S U P P L E M E N T...

Page 2: ...RAM DIESEL SUPPLEMENT RAM 1500 3 RAM 2500 3500 4500 5500 139 INDEX 343...

Page 3: ...RAM DIESEL SUPPLEMENT RAM 1500 3 RAM 2500 3500 4500 5500 129 INDEX 325...

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Page 5: ...RAM 1500...

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Page 7: ...SECTION PAGE 1 INTRODUCTION 7 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 11 3 UNDERSTANDING YOUR INSTRUMENT PANEL 15 4 STARTING AND OPERATING 61 5 MAINTAINING YOUR VEHICLE 89 6 MAINTENANCE SCHEDUL...

Page 8: ......

Page 9: ...INTRODUCTION CONTENTS A MESSAGE FROM FCA US LLC 8 1...

Page 10: ...of the features of this engine NOTE Some aftermarket products may cause severe engine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect and store informati...

Page 11: ...rom starting In this instance the vehicle will need to be serviced by a authorized dealer in order to return the vehicle to it s factory settings When it comes to service remember that your authorized...

Page 12: ......

Page 13: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM 12 How To Use Remote Start 12 ENGINE BREAK IN RECOMMENDATIONS 13 2...

Page 14: ...er telltale to extinguish before cranking the engine This allows time for the engine pre heat cycle to pre heat the cylinder air and is normal in cold weather Refer to Electronic Vehicle Information D...

Page 15: ...eration of the Remote Start System windows door locks or other controls could cause serious injury or death ENGINE BREAK IN RECOMMENDATIONS The diesel engine does not require a break in period due to...

Page 16: ...ine at the factory is a high quality energy conserving type lubricant Oil changes should be consistent with anticipated climate conditions under which vehicle operations will occur The recommended vis...

Page 17: ...Vehicle Information Center EVIC Displays 3 5 Display 26 Diesel Particulate Filter DPF Messages 32 Diesel Exhaust Fluid DEF Warning Messages 34 Diesel Exhaust Fluid DEF Fault Warning Messages 35 EVIC D...

Page 18: ...INSTRUMENT CLUSTER BASE EVIC Base EVIC Instrument Cluster If Equipped 16 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 19: ...is located 5 DEF Gauge The DEF Gauge displays the actual level of Diesel Exhaust Fluid in the DEF tank Diesel Exhaust Fluid DEF is required to maintain normal vehicle opera tion and emissions complia...

Page 20: ...after a period of run time Under very cold conditions it is possible that the gauge may not reflect the new fill level for several drives Outside temperature can affect DEF consumption In cold condit...

Page 21: ...INSTRUMENT CLUSTER PREMIUM DID Premium DID Instrument Cluster If Equipped 3 UNDERSTANDING YOUR INSTRUMENT PANEL 19...

Page 22: ...oling system could damage your vehicle If the temperature gauge reads H pull over and stop the vehicle Idle the vehicle with the air conditioner turned off until the pointer drops back into the normal...

Page 23: ...ion Display DID When the appropriate conditions exist this display shows the Driver Information Display DID mes sages Refer to Driver Information Display in Understanding Your Instrument Panel for fur...

Page 24: ...and below the DEF gauge needle can stay on a fixed position and may not move for extended periods of time This is a normal function of the system WARNING AND INDICATOR LIGHTS IMPORTANT The warning ind...

Page 25: ...ds when the ignition is turned to the RUN position It s duration may be longer based on colder operating condi tions Vehicle will not initiate start until telltale is out Refer to Starting Procedures...

Page 26: ...ater from the fuel filters to prevent engine damage Refer to Maintenance Procedures in Maintain ing Your Vehicle for further information Low Diesel Exhaust Fluid DEF Indicator Light If Equipped Yellow...

Page 27: ...e instrument cluster This system conveniently allows the driver to select a variety of useful information by pushing the switches mounted on the steering wheel Refer to Electronic Vehicle Information...

Page 28: ...der Customer Program mable Features Uconnect 5 0 8 4 Settings 2 Temperature Display Displays the temperature in degrees Celsius or degrees Fahrenheit 3 Main Screen Displays main menu submenus settings...

Page 29: ...on 5 EVIC Amber Telltales Low Fuel Telltale When the fuel level reaches approximately 3 0 gal 11 0 L this light will turn on and remain on until fuel is added Windshield Washer Fluid Low Indicator Thi...

Page 30: ...ct the air suspension system air suspension adjustment is limited due to payload Water In Fuel Indicator Light Diesel Only The Water In Fuel Indicator Light will illu minate when there is water detect...

Page 31: ...the cause is corrected This light does not show how much oil is in the engine The engine oil level must be checked under the hood Oil Temperature Warning Light This telltale indicates engine oil temp...

Page 32: ...ossible If the light is flashing when the engine is running immediate service is required You may experience reduced performance an elevated rough idle or engine stall and your vehicle may require tow...

Page 33: ...all into several categories Five Second Stored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then returns to the previ...

Page 34: ...gine meets all required diesel engine emissions standards To achieve these emissions standards your vehicle is equipped with a state of the art engine and exhaust system These systems are seamlessly i...

Page 35: ...o Remedy message will be displayed in the EVIC If this message is displayed you will hear one chime to assist in alerting you of this condition By simply driving your vehicle at highway speeds for up...

Page 36: ...dition it will be necessary to have your vehicle serviced by your local authorized dealer CAUTION See your authorized dealer as damage to the exhaust system could occur soon with continued operation D...

Page 37: ...splay when the DEF driving range is less than 1 mile DEF fluid top off is required or the engine will not restart The message will be displayed in the EVIC DID during vehicle start up and it will be a...

Page 38: ...es and 100 miles System service is required within the displayed mile age The message will be displayed during vehicle start up with an updated distance mileage and it will be accompanied by a single...

Page 39: ...and you can not start the engine we recommend you have your vehicle towed to your nearest authorized dealer immediately EVIC DID Displays When the appropriate conditions exist the EVIC DID displays t...

Page 40: ...ange interval may fluctu ate dependent upon your personal driving style NOTE Use the steering wheel EVIC controls for the following procedure s Vehicles Equipped With Passive Entry 1 Without depressin...

Page 41: ...lect Reset then select NO or YES by pushing the RIGHT arrow then push the RIGHT arrow button to select reset of the Oil Life to 100 5 Push and release the UP arrow button to exit the EVIC screen NOTE...

Page 42: ...ays the actual tire pressure Engine Hours Displays the actual engine hours Gauge Summary Coolant Temp Trans Temp Oil Temp Oil Pressure UP Arrow Button Push and release the UP arrow button to scroll up...

Page 43: ...ld the RIGHT arrow button for two seconds to reset displayed selected features that can be reset LEFT Arrow Button Push the LEFT arrow button to return to the main menu from an info screen or submenu...

Page 44: ...Life Displays the life of the fuel filter Oil Pressure Displays the actual oil pressure Oil Temperature Displays the actual oil temperature Trans Temperature Displays the actual transmission sump temp...

Page 45: ...us Fuel Economy Trip A Trip B Au dio Stored Messages Screen Set Up RIGHT Arrow Button Push and release the RIGHT arrow button to access select the information screens or sub menu screens of a main men...

Page 46: ...ition do not start the engine 2 Push and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info 3 Push and release the RIGHT arrow button to access the Oil Life screen...

Page 47: ...release the RIGHT arrow button to select reset of the Oil Life 6 Push and release the UP arrow button to exit the DID screen NOTE If the indicator message illuminates when you start the vehicle the o...

Page 48: ...p Range to Empty Trip A Trip B Average MPG Trailer Trip distance only Trailer Brake Gain 4 Air Suspension Status If Equipped 5 Transmission Gear Position Indicator PRND 6 Status Menu Icons 7 Telltales...

Page 49: ...pass outside temp line Examples of this message type are Right Front Turn Signal Lamp Out and Low Tire Pressure Unstored Messages This message type is displayed indefinitely or until the condition tha...

Page 50: ...ds when the ignition is turned to the RUN position It s duration may be longer based on colder operating conditions Vehicle will not initiate start until telltale is out Refer to Starting Proce dures...

Page 51: ...ns maintenance at a set interval To help remind you when this maintenance is due the Cluster will display Perform Service When the Perform Service mes sage is displayed on the DID it is necessary to h...

Page 52: ...g condition until regeneration is completed Exhaust System Regeneration Completed This message indicates that the Diesel Particulate Filter DPF self cleaning is completed If this message is displayed...

Page 53: ...ssage will display when DEF driving range is less than 500 miles DEF fluid top off is required with in the displayed mileage The message will be displayed in the cluster during vehicle start up with t...

Page 54: ...needs to be serviced the following warnings will display Service DEF System See Dealer This message will display when the fault is initially detected and each time the vehicle is started The message w...

Page 55: ...less your vehicle is serviced by your authorized dealer This message will be displayed when under 1 mile until engine will not start and each time the vehicle is started and will be continuously displ...

Page 56: ...ealer Now Exhaust System Filter XX Full Service Required See Dealer Exhaust System Regeneration In Process Exhaust Filter XX Full Exhaust System Regeneration Completed Engine Will Not Restart in XXXX...

Page 57: ...e Screen Setup feature allows you to change what information is displayed in the instrument cluster as well as the location that information is displayed Settings Options 1 Upper Left None Compass Out...

Page 58: ...ight None Compass Outside Temp Default Time Range to Empty Average MPG not available for CNG models Current MPG not available for CNG models Trip A Trip B Trailer Trip Trailer Brake Gain 56 UNDERSTAND...

Page 59: ...ot available for CNG models Current MPG not available for CNG models Trailer Brake Gain 4 Lower Right None Default Compass Outside Temp Time Range to Empty Average MPG not available for CNG models Cur...

Page 60: ...ans Temp Oil Temp Oil Life Fuel Filter Life HD diesel only Battery Voltage diesel CNG only Exhaust Brake HD diesel only Turbo Boost HD diesel only Current MPG not available for CNG models Trailer Brak...

Page 61: ...Fuel Filter Life HD diesel only Battery Voltage diesel CNG only Exhaust Brake HD diesel only Turbo Boost HD diesel only Current MPG not available for CNG models Trailer Brake Gain 7 Odometer 000 000...

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Page 63: ...s 67 NORMAL OPERATION 68 Cold Weather Precautions 68 Engine Idling 70 Stopping The Engine 70 Cooling System Tips Automatic Transmission 71 ENGINE BLOCK HEATER IF EQUIPPED 73 FUEL REQUIREMENTS 73 Fuel...

Page 64: ...Bulk Fuel Storage Diesel Fuel 83 Diesel Exhaust Fluid Storage 83 Adding Diesel Exhaust Fluid 84 62 STARTING AND OPERATING...

Page 65: ...inued Never leave children alone in a vehicle or with access to an unlocked vehicle Leaving children in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously o...

Page 66: ...ing Your Vehicle for further information Normal Starting Normal starting of either a warm or cold engine is obtained without pumping or pressing the accelerator pedal Turn the key fob to the START pos...

Page 67: ...e parking brake 2 Press and hold the brake pedal while pushing the ENGINE START STOP button once NOTE A delay of the start of up to five seconds is possible under very cold conditions The Wait to Star...

Page 68: ...e exten sion cord Its use is recommended for environments that routinely fall below 10 F 23 C It should be used when the vehicle has not been running overnight or longer periods and should be plugged...

Page 69: ...he vehicle and lock the vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous f...

Page 70: ...h of the cycling operation is controlled by the engine control module Glow plug heater operation can run for several minutes once the heater operation is complete the volt meter needle will stabilize...

Page 71: ...diesel engine However if seasonably adjusted fuel is not available and you are operating below 20 F 6 C MOPAR Premium Diesel Fuel Treatment or equivalent may be beneficial to avoid fuel gelling Engine...

Page 72: ...id prolonged idling long periods of idling may be harmful to your engine because combustion chamber temperatures can drop so low that the fuel may not burn completely Incomplete combustion allows carb...

Page 73: ...ditions are under high load and high temperature conditions Cooling System Tips Automatic Transmission To reduce the potential for engine and transmission overheating in high ambient temperature condi...

Page 74: ...o less than normal readings shut the engine off immediately Failure to do so could result in immediate and severe engine damage Do Not Operate The Engine With Failed Parts All engine failures give som...

Page 75: ...electric engine block heater avail able from your authorized dealer is recommended WARNING Remember to disconnect the cord before driving Damage to the 110 115 Volt electrical cord could cause electro...

Page 76: ...separator using the fuel water separator drain provided on the fuel filter housing If you buy good quality fuel and follow the cold weather advice above fuel conditioners should not be required in you...

Page 77: ...ns 10 F or 23 C exist Biodiesel Fuel Requirements A maximum blend of 5 biodiesel meeting ASTM speci fication D975 is recommended for use with your diesel engine If frequent operation with Biodiesel bl...

Page 78: ...adhere to the following requirements if you use blends of Biodiesel between 6 and 20 B6 B20 There are no unique restrictions for the use of B5 CAUTION Use of blends greater than 20 is not approved Use...

Page 79: ...ater Separation Must Use MOPAR Approved Fuel Filter Elements Biodiesel fuel has a natural affinity to water and water accelerates microbial growth Your MOPAR filtration system is designed to provide a...

Page 80: ...h wear is not covered by the New Vehicle Limited Warranty The engine may suffer severe damage if operated with concentrations of bio diesel higher than 20 DIESEL EXHAUST FLUID Your vehicle is equipped...

Page 81: ...emissions requirements while maintaining outstanding fuel economy drivability torque and power ratings Refer to Electronic Vehicle Information Center EVIC or Driver Information Display DID in Understa...

Page 82: ...l ing 3 Fill the vehicle with fuel when the fuel nozzle clicks or shuts off the fuel tank is full 4 Remove the fuel nozzle and close the fuel door Emergency Fuel Can Refueling Most fuel cans will not...

Page 83: ...rom the jack kit located under the front passenger seat 2 Insert funnel into same filler pipe opening as the fuel nozzle Diesel Fuel And DEF Fluid Filler Door Fuel Fill Funnel Location 1500 Models 4 S...

Page 84: ...y smoking materials lit in or near the vehicle when the fuel door is open or the tank is being filled Never add fuel when the engine is running This is in violation of most state and federal fire regu...

Page 85: ...condensation from the supply tank and change the line filter on a regular basis NOTE When a diesel engine is allowed to run out of fuel air is pulled into the fuel system If the vehicle will not star...

Page 86: ...r will display the level of DEF remaining in the tank Refer to Instrument Cluster and Instrument Cluster Descrip tions in Understanding Your Instrument Panel for further information NOTE Driving condi...

Page 87: ...d dealer for service The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F 11C The DEF line heater will possibly warm up the DEF fluid and allow...

Page 88: ...he fuel pump and injectors Continued CAUTION Continued Never add anything other than DEF to the tank especially any form of hydrocarbon such as diesel fuel fuel system additives gasoline or any other...

Page 89: ...or an extended period of time with temperatures below 12 F 11 C the DEF in the tank may freeze If the tank is overfilled and freezes it could be damaged Therefore do not overfill the DEF tank Extra ca...

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Page 91: ...eparator Filter 97 Underbody Mounted Fuel Filter Replacement 100 Priming If The Engine Has Run Out Of Fuel 101 Intervention Regeneration Strategy Message Process Flow 103 Maintenance Free Batteries 10...

Page 92: ...MENT 3 0L DIESEL 1 Air Cleaner Filter 5 Battery 2 Engine Oil Dipstick 6 Power Distribution Center PDC 3 Engine Oil Fill 7 Washer Fluid Reservoir 4 Brake Fluid Reservoir 8 Engine Coolant 90 MAINTAINING...

Page 93: ...egatively impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized dealership or qualified repair center Continued CAUTION Continued Your vehicle has been built wi...

Page 94: ...correct level Check the oil level at regular intervals The best time to check the oil level is before starting the engine after it has been parked overnight When checking oil after operating the engi...

Page 95: ...h oil level below the MIN mark or above the upper MAX mark Change Engine Oil Refer to the Maintenance Schedule for the proper maintenance intervals Engine Oil Viscosity SAE Grade CAUTION Your vehicle...

Page 96: ...ilter should be changed at every engine oil change Disposing Of Used Engine Oil And Oil Filters Care should be taken in disposing of used engine oil and oil filters from your vehicle Used oil and oil...

Page 97: ...uately filter the air entering the engine Use of such filters can severely damage your engine Engine Air Cleaner Filter Selection The quality of replacement engine air cleaner filters varies considera...

Page 98: ...filter 3 Remove the air cleaner filter element from the housing assembly 3 0 Diesel Air Cleaner Filter Cover 1 Air Cleaner Filter Cover 2 Spring Clips Open Air Cleaner Filter Assembly 1 Air Cleaner C...

Page 99: ...rd 2 Install the air cleaner cover onto the housing assembly locating tabs 3 Latch the spring clips and lock the air cleaner cover to the housing assembly Draining Fuel Water Separator Filter The fuel...

Page 100: ...water is detected in the water separator while the engine is running or while the ignition switch is in the ON position the Water In Fuel Indicator Light will illuminate and an audible chime will be h...

Page 101: ...OTE Care should be taken in disposing of used fluids from your vehicle Used fluids indiscriminately dis carded can present a problem to the environment Con tact an authorized dealer service station or...

Page 102: ...reliability CAUTION Diesel fuel will damage blacktop paving surfaces Drain the filter into an appropriate container Do not prefill the fuel filter when installing a new fuel filter There is a possibi...

Page 103: ...Service kit comes with new o ring for filter canister and WIF sensor Priming If The Engine Has Run Out Of Fuel WARNING Do not open the high pressure fuel system with the engine running Engine operatio...

Page 104: ...l fuel CAUTION Due to lack of lubricants in alcohol or gasoline the use of these fuels can cause damage to the fuel system NOTE We recommend you use a blend of up to 5 biodiesel that meets ASTM specif...

Page 105: ...to alert you to additional maintenance required on your vehicle or en gine Refer to Electronic Vehicle Information Center EVIC or Driver Information Display DID in Understand ing Your Instrument Panel...

Page 106: ...hands after handling the battery Cooling System WARNING You or others can be badly burned by hot engine coolant antifreeze or steam from your radiator If you see or hear steam coming from under the h...

Page 107: ...ock is located in the lower radiator tank If the cap is sealing properly the engine coolant antifreeze will begin to drain from the coolant expan sion bottle DO NOT REMOVE THE COOLANT PRES SURE CAP WH...

Page 108: ...au thorized dealer as soon as possible Continued CAUTION Continued Do not use water alone or alcohol based engine coolant antifreeze products Do not use additional rust inhibitors or antirust products...

Page 109: ...se higher concentra tions not to exceed 70 if temperatures below 34 F 37 C are anticipated Please contact your authorized dealer for assistance Use only high purity water such as distilled or deion iz...

Page 110: ...aces WARNING Do not open hot engine cooling system Never add engine coolant antifreeze when the engine is overheated Do not loosen or remove the cap to cool an overheated engine Heat causes pressure t...

Page 111: ...be safely driven The vapor will soon dissipate Do not overfill the coolant expansion bottle Check the coolant freeze point in the radiator and in the coolant expansion bottle If engine coolant anti f...

Page 112: ...ess enables more efficient burning of fuel resulting in fewer emissions To guarantee optimum performance of the system keep the surfaces of the charge air cooler condenser and radiator clean and free...

Page 113: ...for further information WARNING Use only manufacturer s recommended brake fluid Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information Using the wrong type o...

Page 114: ...longed braking resulting in sudden brake failure This could result in a accident Overfilling the brake fluid reservoir can result in spilling brake fluid on hot engine parts causing the brake fluid to...

Page 115: ...allons 30 3 Liters Engine Oil With Filter 3 0L Liter Diesel Engine SAE 5W 30 Synthetic API Certified Low Ash 10 5 Quarts 10 Liters Cooling System 3 0L Turbo Diesel Engine MOPAR Engine Coolant Antifree...

Page 116: ...hetic Low Ash engine oil meeting FCA Material Standard MS 11106 or Pennzoil Ultra Euro L full synthetic 5W 30 motor oil Engine Oil Filter We recommend you use MOPAR Engine Oil Filters Fuel Filters We...

Page 117: ...eeting ASTM specification D 975 Grade S15 will provide good performance We recommend you use a blend of up to 5 biodiesel meeting ASTM specification D 975 with your diesel engine This vehicle is compa...

Page 118: ...ve Technology OAT en gine coolant antifreeze may result in engine damage and may decrease corrosion protection Organic Additive Technology OAT engine cool ant is different and should not be mixed with...

Page 119: ...hibitors or antirust products as they may not be compatible with the radiator engine coolant and may plug the radiator This vehicle has not been designed for use with propylene glycol based engine coo...

Page 120: ...fer Case Fluid Front Axle 1500 Four Wheel Drive Models We recommend you use MOPAR GL 5 Synthetic Axle Lubricant SAE 75W 85 Rear Axle We recommend you use MOPAR Synthetic Gear Lubri cant SAE 75W 140 MS...

Page 121: ...MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE 120 Maintenance Chart Diesel Fuel Up To B5 Biodiesel 122 Additional Maintenance B6 To B20 Biodiesel 125 6...

Page 122: ...next 500 miles 805 km Your authorized dealer will reset the oil change indicator message after completing the scheduled oil change If a scheduled oil change is performed by someone other than your au...

Page 123: ...Rotate the tires Rotate at the first sign of irregu lar wear even if it occurs before the oil indicator system turns on Inspect battery and clean and tighten terminals as required Inspect brake pads...

Page 124: ...92 000 208 000 224 000 240 000 Additional Inspections Completely fill the Diesel Exhaust Fluid tank X X X X X X X X X X X X X X X Inspect the CV Universal joints X X X X X Inspect front suspension tie...

Page 125: ...000 128 000 144 000 160 000 176 000 192 000 208 000 224 000 240 000 Inspect the transfer case fluid X X X Additional Maintenance Drain water from fuel filter assembly X X X X X X X X X X Replace fuel...

Page 126: ...150 000 Or Years 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Or Kilometers 16 000 32 000 48 000 64 000 80 000 96 000 112 000 128 000 144 000 160 000 176 000 192 000 208 000 224 000 240 000 Inspect the transfe...

Page 127: ...ve hicle could result in a component malfunction and effect vehicle handling and performance This could cause an accident Additional Maintenance B6 To B20 Biodiesel NOTE Under no circumstances should...

Page 128: ...00 000 110 000 120 000 130 000 140 000 150 000 Or Years 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Or Kilometers 16 000 32 000 48 000 64 000 80 000 96 000 112 000 128 000 144 000 160 000 176 000 192 000 208...

Page 129: ...d the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chanic Failure to properly inspect and maintain your ve hicle could result i...

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Page 131: ...RAM 2500 3500 4500 5500...

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Page 133: ...NOW BEFORE STARTING YOUR VEHICLE 137 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 143 4 UNDERSTANDING YOUR INSTRUMENT PANEL 149 5 STARTING AND OPERATING 193 6 WHAT TO DO IN EMERGENCIES 261 7 MAINTAINI...

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Page 135: ...INTRODUCTION CONTENTS A MESSAGE FROM FCA US LLC 134 1...

Page 136: ...ull advantage of the features of this engine NOTE Some aftermarket products may cause severe engine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect and s...

Page 137: ...When it comes to service remember that your authorized dealer knows your vehicle best has factory trained tech nicians and genuine MOPAR parts and cares about your satisfaction 1 INTRODUCTION 135...

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Page 139: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM IF EQUIPPED 138 How To Use Remote Start 138 ENGINE BREAK IN RECOMMENDATIONS 141 2...

Page 140: ...the engine This allows time for the intake heater to pre heat the incoming air and is normal operation in cold weather Refer to Wait To Start in Understanding Your Instrument Panel How To Use Remote S...

Page 141: ...to remote start or exits remote start prematurely Remote Start Aborted Door Ajar Remote Start Aborted Hood Ajar Remote Start Aborted Fuel Low Remote Start Aborted System Fault The EVIC DID message st...

Page 142: ...or the entire fifteen minute cycle NOTE To avoid unintentional shut downs the system will disable the one time push of the REMOTE START button for two seconds after receiving a valid Remote Start requ...

Page 143: ...N RECOMMENDATIONS The Cummins turbocharged diesel engine does not re quire a break in period due to its construction Normal operation is allowed providing the following recommen dations are followed W...

Page 144: ...f the Owners Manual Because of the construction of the Cummins turbo charged diesel engine engine run in is enhanced by loaded operating conditions which allow the engine parts to achieve final finish...

Page 145: ...G THE FEATURES OF YOUR VEHICLE CONTENTS ELECTRONIC SPEED CONTROL 144 To Activate 145 To Set A Desired Speed 145 To Deactivate 146 To Resume Speed 146 To Vary The Speed Setting 146 To Accelerate For Pa...

Page 146: ...kes over accelerator operations at speeds greater than 25 mph 40 km h The Electronic Speed Control buttons are located on the right side of the steering wheel Electronic Speed Control Switches 1 ON OF...

Page 147: ...Cruise Indicator Light will turn off The system should be turned off when not in use WARNING Leaving the Electronic Speed Control system on when not in use is dangerous You could accidentally set the...

Page 148: ...button The drivers preferred units can be selected through the instrument panel settings if equipped Refer to Under standing Your Instrument Panel for more information The speed increment shown is dep...

Page 149: ...ent tap of the button results in a decrease of 1 mph If the button is continually pushed the set speed will continue to decrease until the button is released then the new set speed will be established...

Page 150: ...e to drive without Electronic Speed Control WARNING Electronic Speed Control can be dangerous where the system cannot maintain a constant speed Your ve hicle could go too fast for the conditions and y...

Page 151: ...Instrument Cluster Messages 159 Vehicle Information Customer Information Features 161 Driver Information Display DID 7 Display 173 Diesel Indicator Lights 175 Cold Ambient Derate Mode Messages 176 Di...

Page 152: ...INSTRUMENT CLUSTER BASE EVIC Base EVIC Instrument Cluster If Equipped 150 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 153: ...is located 5 DEF Gauge The DEF Gauge displays the actual level of Diesel Exhaust Fluid in the DEF tank Diesel Exhaust Fluid DEF is required to maintain normal vehicle opera tion and emissions complian...

Page 154: ...after a period of run time Under very cold conditions it is possible that the gauge may not reflect the new fill level for several drives Outside temperature can affect DEF consumption In cold condit...

Page 155: ...INSTRUMENT CLUSTER PREMIUM DID Premium DID Instrument Cluster If Equipped 4 UNDERSTANDING YOUR INSTRUMENT PANEL 153...

Page 156: ...ll over and stop the vehicle Idle the vehicle with the air conditioner turned off until the pointer Continued CAUTION Continued drops back into the normal range If the pointer remains on the H turn th...

Page 157: ...Panel for further information 7 DEF Gauge The DEF Gauge displays the actual level of Diesel Exhaust Fluid in the DEF tank Diesel Exhaust Fluid DEF is required to maintain normal vehicle opera tion and...

Page 158: ...tion of the system WARNING AND INDICATOR LIGHTS IMPORTANT The warning indicator lights switch on in the instrument panel together with a dedicated mes sage and or acoustic signal when applicable These...

Page 159: ...s when the ignition is turned to the RUN position It s duration may be longer based on colder operating condi tions Vehicle will not initiate start until telltale is out Refer to Starting Procedures i...

Page 160: ...ater from the fuel filters to prevent engine damage Refer to Maintenance Procedures in Maintain ing Your Vehicle for further information Low Diesel Exhaust Fluid DEF Indicator Light If Equipped Yellow...

Page 161: ...Refer to Electronic Vehicle Information Center If Equipped in the Owner s Manual for further informa tion Instrument Cluster Messages When the appropriate conditions exist the Instrument Cluster Displ...

Page 162: ...o 5 MPH in XXX mi Refill DEF 5 MPH Max Speed on Restart Long Idle or Refuel Refill DEF 5 MPH Max Speed Refill DEF Service DEF System See Dealer 5 MPH Max Speed in XXX mi Service DEF System See Dealer...

Page 163: ...the actual oil pressure Oil Temperature Displays the actual oil temperature Trans Temperature Displays the actual transmission sump temperature Coolant Temp Displays the actual coolant temperature Tir...

Page 164: ...nus Fuel Economy Trip A Trip B Au dio Stored Messages Screen Set Up RIGHT Arrow Button Push and release the RIGHT arrow button to access select the information screens or sub menu screens of a main me...

Page 165: ...is below 66 F 19 C Wait until the Wait To Start Light turns OFF then start the vehicle Refer to Starting Procedures in Starting and Operating for further information NOTE The Wait To Start Light may...

Page 166: ...rds resulting in one of the lowest emitting diesel engines ever produced To achieve these emissions stan dards your vehicle is equipped with a state of the art engine and exhaust system These systems...

Page 167: ...Now Exhaust Filter XX Full Safely Drive at Highway Speeds to Remedy will be displayed in the Cluster if the exhaust particulate filter reaches 80 of its maxi mum storage capacity Under conditions of...

Page 168: ...e Powertrain Control Module PCM will register a fault code the instrument panel will display a MIL light CAUTION See your authorized dealer as damage to the exhaust system could occur soon with contin...

Page 169: ...roximately 7 gallons 28 Liters are required on chassis cab applications Speed Limited to 5 MPH in XXX mi Refill DEF This message will continuously display if the DEF Low Refill Soon message is ignored...

Page 170: ...may be limited to a maximum speed of 5 MPH 8 km H if the DEF system is not serviced within less than 200 miles 322 km of the fault being detected When the DEF system needs to be serviced the following...

Page 171: ...n the first of the following conditions to occur If the vehicle is shutoff and restarted If the vehicle is idled for an extended period of time approximately one hour or greater If the system detects...

Page 172: ...l filter life go to the Fuel Filter Life screen in the Vehicle Info menu When this message appears dealers should replace both frame mounted and engine mounted fuel filters NOTE Use the steering wheel...

Page 173: ...system did not reset If necessary repeat this procedure Oil Life Reset Your vehicle is equipped with an engine oil change indicator system The Oil Change Required message will display in the EVIC aft...

Page 174: ...rt the engine 2 Push and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info 3 Push and release the RIGHT arrow button to access the Vehicle Info screen then scroll...

Page 175: ...for critical warnings and white for on demand information 2 Audio Information and Submenu Information Whenever there are submenus available the position within the submenus is shown here 3 Selectable...

Page 176: ...p up messages fall into several categories Five Second Stored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then retur...

Page 177: ...nclude NOTE Refer to your OM on DVD for additional telltale information Water In Fuel Indicator Light The Water In Fuel Indicator Light will illu minate when there is water detected in the fuel filter...

Page 178: ...educed Up To 30 Sec Seconds During Warmup This message will display during start up when the ambient temperature is between 10 F 23 C and 25 F 32 C Engine Power Reduced Up To 2 Min Minutes During Warm...

Page 179: ...form Service Your vehicle will require emissions maintenance at a set interval To help remind you when this maintenance is due the Cluster will display Perform Service When the Perform Service mes sag...

Page 180: ...nt driving condition until regeneration is completed Exhaust System Regeneration Completed This message indicates that the Diesel Particulate Filter DPF self cleaning is completed If this message is d...

Page 181: ...is message will display when DEF driving range is less than 500 miles DEF fluid top off is required with in the displayed mileage The message will be displayed in the cluster during vehicle start up w...

Page 182: ...fill Soon message is ignored and the fre quency of occurance of the chime will increase unless up to 2 gallons 7 5 Liters of DEF is added to the tank 5 MPH Max Speed on Restart Long Idle or Refuel Ref...

Page 183: ...m is not serviced within less than 200 miles 322 km of the fault being detected When the DEF system needs to be serviced the following warnings will display Service DEF System See Dealer This message...

Page 184: ...following conditions to occur If the vehicle is shutoff and restarted If the vehicle is idled for an extended period of time approximately one hour or greater If the system detects that the level of f...

Page 185: ...Required See Dealer vehicle perfor mance may be reduced until service is performed by an authorized RAM dealer Fuel Filter Life Reset The cluster will display the Service Fuel Filter message when the...

Page 186: ...DOWN arrow button to scroll downward through the main menu to Vehicle Info 3 Press and release the RIGHT arrow button to access the Fuel Filter Life screen 4 Press and hold the RIGHT arrow button for...

Page 187: ...Screen Setup feature allows you to change what information is displayed in the instrument cluster as well as the location that information is displayed Settings Options 1 Upper Left None Compass Outs...

Page 188: ...ight None Compass Outside Temp Default Time Range to Empty Average MPG not available for CNG models Current MPG not available for CNG models Trip A Trip B Trailer Trip Trailer Brake Gain 186 UNDERSTAN...

Page 189: ...t available for CNG models Current MPG not available for CNG models Trailer Brake Gain 4 Lower Right None Default Compass Outside Temp Time Range to Empty Average MPG not available for CNG models Curr...

Page 190: ...ans Temp Oil Temp Oil Life Fuel Filter Life HD diesel only Battery Voltage diesel CNG only Exhaust Brake HD diesel only Turbo Boost HD diesel only Current MPG not available for CNG models Trailer Brak...

Page 191: ...Fuel Filter Life HD diesel only Battery Voltage diesel CNG only Exhaust Brake HD diesel only Turbo Boost HD diesel only Current MPG not available for CNG models Trailer Brake Gain 7 Odometer 000 000...

Page 192: ...tion do not start the engine 2 Push and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info 3 Push and release the RIGHT arrow button to access the Oil Life screen 4...

Page 193: ...ct Yes then push and release the RIGHT arrow button to select reset of the Oil Life 6 Push and release the UP arrow button to exit the DID screen NOTE If the indicator message illuminates when you sta...

Page 194: ......

Page 195: ...Manifold Air Temperature Above 66 F 19 C 202 Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C 204 Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C 206 Star...

Page 196: ...Six Speed Automatic Transmission If Equipped 222 MANUAL TRANSMISSION IF EQUIPPED 234 Shifting 235 Downshifting 236 Reverse Shifting 238 AUXILIARY SWITCHES IF EQUIPPED 238 POWER TAKE OFF OPERATION IF E...

Page 197: ...ap 252 Avoid Using Contaminated Fuel 252 Bulk Fuel Storage Diesel Fuel 252 Diesel Exhaust Fluid Storage 253 Adding Diesel Exhaust Fluid 254 DIESEL EXHAUST FLUID 258 System Overview 258 5 STARTING AND...

Page 198: ...le Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A chil...

Page 199: ...l continue to run but will automatically disen gage when the engine is running Keyless Enter N Go If Equipped This feature allows the driver to oper ate the ignition switch with the push of a button a...

Page 200: ...r more information To Turn Off The Engine Using ENGINE START STOP Button 1 Place the gear selector in PARK then push and release the ENGINE START STOP button 2 The ignition switch will return to the O...

Page 201: ...START STOP Button Functions With Driver s Foot OFF The Brake Pedal In PARK Or NEUTRAL Position The ENGINE START STOP button operates similar to an ignition switch It has three positions OFF ACC RUN To...

Page 202: ...ng the intake manifold heater system is active Follow the steps in the Normal Starting procedure except 1 Pushing the engine start button with the driver s foot on the brake will move the ignition fro...

Page 203: ...ior to pushing the START STOP button to cycle the ignition off 5 After engine start up check to see that there is oil pressure 6 Allow the engine to idle about three minutes until the manifold heaters...

Page 204: ...gine block heater cord is a factory installed option If your vehicle is not equipped heater cords are available from your authorized MOPAR dealer A 12 Volt heater built into the fuel filter housings a...

Page 205: ...hicle for fur ther information 4 Turn the ignition switch to the START position and crank the engine Do not press the accelerator during starting CAUTION Do not crank engine for more than 15 seconds a...

Page 206: ...ept 1 The Wait To Start telltale will remain on for a period of time that varies depending on the engine tempera ture 2 While the Wait To Start telltale is on the EVIC DID will additionally display a...

Page 207: ...equipped vehicles with optional Keyless Enter N Go If the start button is pushed once while in park with the ignition off and driver s foot on the brake pedal the vehicle will automatically crank and...

Page 208: ...must be turned to the OFF position for at least five seconds and then to the ON position to recycle the manifold heaters NOTE Excessive white smoke and poor engine perfor mance will result if manifold...

Page 209: ...grid heaters by turning the ignition switch to the OFF position for at least five seconds and then back ON Repeat steps 1 through 5 of Starting Procedure Engine Manifold Air Tempera ture Below 66 F 19...

Page 210: ...rned not to touch the parking brake brake pedal or the gear selector Continued WARNING Continued Do not leave the key fob in or near the vehicle or in a location accessible to children and do not leav...

Page 211: ...a noticeable reduc tion in blower motor speed Cold Weather Precautions Operation in ambient temperature below 32 F 0 C may require special considerations The following charts sug gest these options F...

Page 212: ...ment or equiva lent may be beneficial to avoid fuel gelling Engine Oil Usage Refer to Maintenance Procedures in Maintaining Your Vehicle for the correct engine oil viscosity Winter Front Usage A winte...

Page 213: ...rfor mance No load engine speeds should be kept under 1 200 RPM during the warm up period especially in cold ambient temperature conditions Your vehicle is equipped with a turbo speed limiter this fea...

Page 214: ...eturn to normal idle speed This is normal operation NOTE For EVIC DID messages related to the vehicle s exhaust system refer to Electronic Vehicle Information Center EVIC or Driver Information Display...

Page 215: ...ant to carry excess heat away from the combustion chamber bearings internal components and turbocharger This is especially impor tant for turbocharged charge air cooled engines NOTE During engine shut...

Page 216: ...erating temperature Idle time can be set in 5 minute increments between 5 and 60 minutes See your local authorized dealer to enable this feature Programmable Maximum Vehicle Speed Chassis Cab Only Thi...

Page 217: ...the gauge 140 F 60 C can be harmful to the engine Low engine coolant antifreeze temperature can cause incomplete combus tion which allows carbon and varnish to form on piston rings and injector nozzle...

Page 218: ...t in immediate and severe engine damage Do Not Operate The Engine With Failed Parts All engine failures give some warning before the parts fail Be on the alert for changes in performance sounds and vi...

Page 219: ...installed option If your vehicle is not equipped heater cords are available from your authorized MOPAR dealer The block heater must be plugged in at least one hour to have an adequate warming effect...

Page 220: ...of the exhaust brake are Vehicle driving control Reduced brake fade Longer brake life Faster cab warm up The exhaust brake feature will only function when the driver toggles it on by pushing the exhau...

Page 221: ...um braking power it is recommended to use the exhaust brake while in TOW HAUL mode The exhaust brake feature can also be used to reduce the engine warm up time To use the exhaust brake as a warm up de...

Page 222: ...PARK or REVERSE only after the vehicle has come to a complete stop Do not shift between PARK REVERSE NEUTRAL or DRIVE when the engine is above idle speed Continued CAUTION Continued Before shifting i...

Page 223: ...eyless ignition node is in OFF mode remove the Key Fob from the vehicle and lock the vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle A...

Page 224: ...Six Speed Automatic Transmission If Equipped Chassis Cab models with automatic transmission use the AS69RC transmission which is equipped with a Power Take Off PTO access cover on the side of the tra...

Page 225: ...ERS switches on the shift lever while in the DRIVE position will select the highest available transmis sion gear and will display that gear limit in the instru ment cluster as 1 2 3 etc Models with t...

Page 226: ...nhill grade and away from the curb on an uphill grade NOTE On four wheel drive vehicles be sure that the transfer case is in a drive position WARNING Never use the PARK position as a substitute for th...

Page 227: ...re those in or near the vehicle As with all vehicles you should never exit a vehicle while the engine is running Before exiting a vehicle always apply the parking brake shift the transmission into PAR...

Page 228: ...N Go in the ACC or ON RUN mode A child could operate power windows other controls or move the vehicle CAUTION Before moving the shift lever out of PARK you must turn the ignition switch from the LOCK...

Page 229: ...ng The engine may be started in this range Apply the parking brake and shift the transmission into PARK if you must leave the vehicle WARNING Do not coast in NEUTRAL and never turn off the ignition to...

Page 230: ...and extend transmission life by reducing excessive shift ing and heat buildup If the transmission temperature exceeds normal operat ing limits the powertrain controller will modify the transmission sh...

Page 231: ...o third gear only During this condition the ability of the vehicle to accelerate under heavily loaded conditions may be re duced In all cases normal operation will resume once the transmission tempera...

Page 232: ...mission cannot be reset authorized dealer service is required Electronic Range Select ERS Operation The Electronic Range Select ERS shift control allows the driver to limit the highest available gear...

Page 233: ...their grip and the vehicle could skid causing a collision or personal injury Transmission Gear Limit Dis play 1 2 3 4 5 6 D Actual Gear s Allowed 1 1 2 1 3 1 4 1 5 1 6 1 6 NOTE To select the proper g...

Page 234: ...engine coolant has reached an adequate tempera ture The vehicle speed is sufficiently high The driver is not heavily pressing the accelerator When To Use TOW HAUL Mode When driving in hilly areas tow...

Page 235: ...uld cause the rear wheels to slide and the vehicle to swing around with the possible loss of vehicle control which could cause an accident possi bly resulting in personal injury or death Torque Conver...

Page 236: ...nto gear may seem sluggish This is due to the fluid partially draining from the torque converter into the transmission This condition is normal and will not cause damage to the transmission The torque...

Page 237: ...transmission has a creeper first gear which should be used to start from a standing position when carrying a payload or towing a trailer Damage to the clutch can result from starting in second or thir...

Page 238: ...3 to 4 4 to 5 5 to 6 Maximum Speed 7 mph 11 km h 15 mph 24 km h 25 mph 40 km h 40 mph 64 km h 45 mph 72 km h Downshifting Moving from a high gear down to a lower gear is recommended to preserve brakes...

Page 239: ...ximum Recommended Downshift Speeds CAUTION Failure to follow the recommended downshifting speeds may cause the engine to overspeed and or dam age the clutch disc even if the clutch pedal is pressed Ma...

Page 240: ...SE R area the driver will feel a firm click as the shifter passes the knock over Complete the shift by pulling the shift lever into REVERSE R The knock over prevents the driver from accidentally enter...

Page 241: ...g www rambodybuilder com and choosing the appropri ate links POWER TAKE OFF OPERATION IF EQUIPPED CHASSIS CAB ONLY This vehicle when equipped with PTO Prep and either the AS69RC automatic six speed or...

Page 242: ...provided circuits The Electronic Vehicle Information Center EVIC or Driver Information Display DID will display a PTO On message for five seconds if the above conditions are met Otherwise the EVIC DI...

Page 243: ...ing special attention to ensure the vehicle provided wiring has been connected properly This is the responsibility of the installer of the PTO and switches remote system It is the responsibility of th...

Page 244: ...tion and return to standard vehicle opera tion simply toggle the on off switch to the OFF position NOTE For application specific information with respect to PTO and pump requirements and additional ve...

Page 245: ...able supplier in your vehicle Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel 15 ppm Sulfur maximum and prohibits the use of Low Sulfur Highway Diesel fu...

Page 246: ...high cetane premium diesel fuel may offer improved cold starting and warm up performance CAUTION If the Water in Fuel Indicator Light remains on DO NOT START engine before you drain the water from the...

Page 247: ...sel engine However if seasonably adjusted fuel is not available and you are operating below 20 F 6 C MOPAR Premium Diesel Fuel Treatment or equivalent may be beneficial to avoid fuel gelling No 1 Ultr...

Page 248: ...ere are no unique restrictions for the use of B5 Use of blends greater than 20 is not approved Use of blends greater than 20 can result in engine damage Such damage is not covered by the New Vehicle L...

Page 249: ...ient tem peratures which may pose problems for both storage and operation Precautions can be necessary at low ambient temperatures such as storing the fuel in a heated build ing or a heated storage ta...

Page 250: ...ge requirements for vehicles operating on biodiesel blends up to B20 may result in premature engine wear Such wear is not covered by the New Vehicle Limited Warranty B20 Biodiesel capable The engine m...

Page 251: ...el when the fuel nozzle clicks or shuts off the fuel tank is full 4 Remove the fuel nozzle and close the fuel door Emergency Fuel Can Refueling Most fuel cans will not open the flapper door A funnel i...

Page 252: ...Ensure funnel is inserted fully to hold flapper door open 3 Pour fuel into funnel opening 4 Remove funnel from filler pipe clean off prior to putting back in the jack kit Fuel Fill Funnel Location 250...

Page 253: ...y result if fuel is pumped into a portable container that is inside of a vehicle You could be burned Always place fuel containers on the ground while filling ADDING FUEL CHASSIS CAB MODELS CAUTION To...

Page 254: ...WARNING Never have any smoking materials lit in or near the vehicle when the fuel filler cap is removed or the tank filled Never add fuel to the vehicle when the engine is running Avoid Using Contamin...

Page 255: ...ous injury or death Diesel Exhaust Fluid Storage Diesel Exhaust Fluid DEF is considered a very stable product with a long shelf life If DEF is kept in tempera tures between 10 and 90 F 12 and 32 C it...

Page 256: ...that is used in your vehicle Another factor is that outside temperature can affect DEF consumption In cold conditions 12 F 11 C and below the DEF gauge needle can stay on a fixed position and may not...

Page 257: ...ll adapter nozzle into DEF tank filler neck CAUTION To avoid DEF spillage and possible damage to the DEF tank from overfilling do not top off the DEF tank after filling Continued DEF Filler Cap And Fu...

Page 258: ...Never add anything other than DEF to the tank especially any form of hydrocarbon such as diesel fuel fuel system additives gasoline or any other petroleum based product Even a very small amount of th...

Page 259: ...ot see any movement in the reading even after driving up to 2 000 miles in some cases The difference this makes varies by vehicle Heavy duty pickup trucks have a 5 7 gallon tank that will display a Fu...

Page 260: ...porized it converts smog forming nitrogen oxides NOx into harmless nitrogen N2 and water vapor H2O two natural components of the air we breathe You can operate with the comfort that your vehicle is co...

Page 261: ...icle Information Center EVIC or Driver Information Display DID in Understanding Your Instrument Panel for system messages and warn ings NOTE Your vehicle is equipped with a DEF injection system You ma...

Page 262: ......

Page 263: ...WHAT TO DO IN EMERGENCIES CONTENTS JUMP STARTING 262 With Portable Starting Unit 265 6...

Page 264: ...sary to use a booster battery with jumper cables to start a vehicle s engine because its batteries are discharged the following procedure should be used Set the parking brake and place an automatic tr...

Page 265: ...e terminal of the discharged battery NOTE Do not jump off fuses Only jump directly off positive post WARNING Do not permit vehicles to touch each other as this could establish a ground connection and...

Page 266: ...pt jump starting because the battery could rupture or explode The battery temperature must be brought up above freezing point before attempting to jump start 3 Take care that the clamps from one cable...

Page 267: ...em of booster vehicle or of immobilized vehicle With Portable Starting Unit There are many types of these units available Follow the manufacturer s instructions for necessary precautions and operation...

Page 268: ......

Page 269: ...ner Filter 276 Draining Fuel Water Separator Filter 280 Engine Mounted Fuel Filter Replacement 282 Underbody Mounted Fuel Filter Replacement 284 Priming If The Engine Has Run Out Of Fuel 286 Intervent...

Page 270: ...f Equipped 298 Automatic Transmission If Equipped 299 Noise Control System Required Maintenance Warranty 303 FLUID CAPACITIES 308 FLUIDS LUBRICANTS AND GENUINE PARTS 309 Engine 309 Chassis 311 268 MAI...

Page 271: ...servoir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Engine Oil...

Page 272: ...luid Reservoir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Eng...

Page 273: ...r center Continued CAUTION Continued Your vehicle has been built with improved fluids that protect the performance and durability of your vehicle and also allow extended maintenance inter vals Do not...

Page 274: ...full operating tem perature then wait for 30 minutes after engine shutdown to check the oil Checking the oil while the vehicle is on level ground will improve the accuracy of the oil level readings Ad...

Page 275: ...pes of operating conditions the manufacturer only recommends engine oils that are API CJ 4 certified and meet the requirements of FCA LLC Use MOPAR or an equivalent oil meeting FCA Material Standard M...

Page 276: ...Oil Viscosity SAE Grade In ambient temperatures above 0 F 18 C we recom mend you use SAE 15W 40 engine oil such as MOPAR Shell Rotella and Shell Rimula that meets FCA Material Standard MS 10902 and th...

Page 277: ...mended engine oil viscosity for your engine For infor mation on engine oil filler cap location refer to Engine Compartment in Maintaining Your Vehicle for further information Synthetic Engine Oils You...

Page 278: ...d dealer service station or governmental agency for advice on how and where used oil and oil filters can be safely discarded in your area Engine Air Cleaner Filter CAUTION All air entering the engine...

Page 279: ...same conditions are not met The air filter element should be replaced within 250 miles 402 km from the first time this message is displayed to ensure proper engine operation during all driving conditi...

Page 280: ...or 24 months whichever comes first CAUTION Many aftermarket performance air filter elements do not adequately filter the air entering the engine Use of such filters can severely damage your engine En...

Page 281: ...ver to access the air cleaner filter Air Cleaner Filter Cover 1 Clean Air Hose Clamp 2 Air Cleaner Filter Cover 3 Screws Open Air Cleaner Filter Assembly 1 Air Cleaner Cover 2 Air Cleaner Filter 7 MAI...

Page 282: ...cleaner cover onto the housing assembly locating tabs 3 Install screws to secure the air cleaner cover to the housing assembly Draining Fuel Water Separator Filter There are two fuel filter assemblies...

Page 283: ...engine and drain the water from both of the filters CAUTION If the Water In Fuel Indicator Light remains on DO NOT START the engine before you drain water from the fuel filters to avoid engine damage...

Page 284: ...ll turn Then turn the ignition switch to the ON position and allow any accumulated water to drain Leave the drain valve open until all water and contaminants have been removed When clean fuel is visib...

Page 285: ...filter during this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 2 Place drain pan under the fuel filter drain hos...

Page 286: ...step in order to keep cartridge clean 10 Push down on the cartridge to ensure it is properly seated Do not pre fill the filter housing with fuel 11 Install lid onto housing and tighten to 22 5 ft lbs...

Page 287: ...ring this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 2 Place drain pan under the fuel filter drain hose 3 Open t...

Page 288: ...Priming If The Engine Has Run Out Of Fuel WARNING Do not open the high pressure fuel system with the engine running Engine operation causes high fuel pressure High pressure fuel spray can cause seriou...

Page 289: ...r explosive when mixed with diesel fuel CAUTION Due to lack of lubricants in alcohol or gasoline the use of these fuels can cause damage to the fuel system NOTE A maximum blend of 5 biodiesel meeting...

Page 290: ...th a state of the art engine and exhaust system The engine and exhaust after treatment system work together to achieve the EPA Heavy Duty Diesel Engine Emissions Standards These systems are seam lessl...

Page 291: ...ess ni trogen and water vapor Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information You can receive assistance in locating DEF in the United States by callin...

Page 292: ...ine requires twice as much power to crank at the same RPM The use of 120 Volt AC powered battery blankets will greatly increase starting capability at low temperatures Suitable battery blankets are av...

Page 293: ...ount of engine coolant antifreeze from the radiator drain cock The radiator drain cock is located in the lower radiator tank If the cap is sealing properly the engine coolant antifreeze will begin to...

Page 294: ...au thorized dealer as soon as possible Continued CAUTION Continued Do not use water alone or alcohol based engine coolant antifreeze products Do not use additional rust inhibitors or antirust products...

Page 295: ...se higher concentra tions not to exceed 70 if temperatures below 34 F 37 C are anticipated Please contact your authorized dealer for assistance Use only high purity water such as distilled or deion iz...

Page 296: ...aces WARNING Do not open hot engine cooling system Never add engine coolant antifreeze when the engine is overheated Do not loosen or remove the cap to cool an overheated engine Heat causes pressure t...

Page 297: ...be safely driven The vapor will soon dissipate Do not overfill the coolant expansion bottle Check the coolant freeze point in the radiator and in the coolant expansion bottle If engine coolant anti f...

Page 298: ...100 F 10 to 38 C This cooling process enables more efficient burning of fuel resulting in fewer emissions To guarantee optimum performance of the system keep the surfaces of the charge air cooler con...

Page 299: ...the original factory installed hydraulic master cylinder reservoir Continued WARNING Continued To avoid contamination from foreign matter or moisture use only new brake fluid or fluid that has been in...

Page 300: ...als Selection of Lubricant Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for fluid specifications Fluid Level Check This fluid level can be checked by removing the filler pl...

Page 301: ...ould be used in any transmission only the approved lubricant should be used CAUTION Using a transmission fluid other than the manufac turer s recommended fluid may cause deterioration in transmission...

Page 302: ...the fingertips You can read the transmission sump temperature in the EVIC DID screen refer to Electronic Vehicle Informa tion Center EVIC or Driver Information Display DID for further information Use...

Page 303: ...the holes in the dipstick will be full of fluid if the actual level is at or above the hole The fluid level should be between the HOT upper reference holes on the dipstick at normal operating tempera...

Page 304: ...ipstick Do not add fluid until the temperature is elevated enough to produce an accurate reading Run the engine at idle in PARK to warm the fluid 8 Reinsert the dipstick Check for leaks Release the pa...

Page 305: ...tions These vehicles can be identified by the Noise Emission Control Label located in the operator s compartment Required Maintenance For Noise Control Systems The following maintenance services must...

Page 306: ...air filter element must also be clean and serviced according to the instructions out lined in the Maintenance Schedule section of this manual Tampering With Noise Control System Prohibited Federal law...

Page 307: ...it left the manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty covers this vehicle as designed built and equipped by the manufacturer and is not limited to an...

Page 308: ...r column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000 E...

Page 309: ...mileage at which service was performed MILES 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 Exhaust system inspec...

Page 310: ...ly 52 Gallons 197 Liters Optional Midship Tank Chassis Cab Only 22 Gallons 83 Liters Diesel Exhaust Fluid Tank Approximate 2500 3500 Models 5 5 Gallons 21 Liters Diesel Exhaust Fluid Tank Approximate...

Page 311: ...81 may also be used The identification of these engine oils is typically located on the back of the oil container In ambient temperatures below 0 F 18 C we recommend you use 5W 40 synthetic engine oil...

Page 312: ...meeting ASTM specification D 975 Grade S15 will provide good performance If the vehicle is exposed to extreme cold below 20 F or 7 C or is required to operate at colder than normal conditions for prol...

Page 313: ...Fluid Lubricant or Genuine Part Automatic Transmission If Equipped Six Speed 68RFE Pickup models without PTO Only use ATF 4 Automatic Transmission Fluid Failure to use ATF 4 fluid may affect the func...

Page 314: ...Rear Axle Fluid 4500 5500 We recommend you use Synthetic GL 5 SAE 75W 90 Limited slip additive is not required for Limited Slip Rear Axles Clutch Linkage We recommend you use MOPAR Multi Purpose Grea...

Page 315: ...NTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE DIESEL ENGINE 314 Oil Change Indicator System Cummins Diesel 314 Perform Service Indicator Cummins Diesel 316 Maintenance Chart Cummins Diesel Engine 31...

Page 316: ...the termi nals as required Check the fluid levels of the coolant reservoir brake master cylinder and automatic transmission if equipped and add as needed At Each Oil Change Change the engine oil filte...

Page 317: ...ps described under Electronic Vehicle Information Center EVIC or Driver Information Dis play DID in Understanding Your Instrument Panel for further information Replace the engine oil and oil filter ev...

Page 318: ...enance is due the Electronic Vehicle Information Center EVIC or Driver information Display DID will display Perform Service When the Perform Service message is dis played on the EVIC DID it is necessa...

Page 319: ...000 48 000 60 000 72 000 84 000 96 000 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 204 000 216 000 228 000 240 000 Change engine oil every 15 000 miles 24 000 km or six months or 5...

Page 320: ...56 000 168 000 180 000 192 000 204 000 216 000 228 000 240 000 Lubricate front drive shaft fitting 4x4 X X X X X X X X X X X X X X X X X X X X Lubricate outer tie rod ends X X X X X X X X X X X X X X...

Page 321: ...120 000 132 000 144 000 156 000 168 000 180 000 192 000 204 000 216 000 228 000 240 000 Inspect drive belt replace as nec essary X X X X X X Inspect wheel bearings X X X X X Additional Maintenance Re...

Page 322: ...000 36 000 48 000 60 000 72 000 84 000 96 000 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 204 000 216 000 228 000 240 000 Inspect the transfer case fluid 4x4 change for any of the...

Page 323: ...00 96 000 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 204 000 216 000 228 000 240 000 Change automatic transmission fluid and filter s if using your ve hicle for any of the followi...

Page 324: ...lush and replace power steering fluid X Flush and replace engine coolant X Adjust valve lash clearance X Inspection and service should also be performed anytime a malfunction is observed or suspected...

Page 325: ...ed dealer WARNING You can be badly injured working on or around a motor vehicle Do only service work for which you have the knowledge and the right equipment If you have any doubt about your ability t...

Page 326: ......

Page 327: ...INDEX 8...

Page 328: ...cities Antifreeze Engine Coolant 113 Capacities Fluid 113 Caps Filler Oil Engine 93 Radiator Coolant Pressure 108 Charge Air Cooler 110 Coolant Pressure Cap Radiator Cap 108 Cooling System 104 Adding...

Page 329: ...13 Compartment 90 Coolant Antifreeze 114 Identification 90 Idling 70 Oil 92 114 Oil Filler Cap 93 Filters Air Cleaner 94 Engine Fuel 97 Engine Oil 94 114 Engine Oil Disposal 94 Fluid Capacities 113 Fl...

Page 330: ...ty 113 Change Interval 93 Dipstick 92 Disposal 94 Filter 94 114 Filter Disposal 94 Materials Added To 94 Recommendation 92 Viscosity 93 Radiator Cap Coolant Pressure Cap 105 Remote Starting System 12...

Page 331: ...Tip Start 64 Transfer Case Fluid 118 Transmission Viscosity Engine Oil 93 Voltmeter 68 Water Separator Diesel Fuel 97 8 INDEX RAM 1500 329...

Page 332: ...Emergency Starting 262 Brake System 296 Fluid Check 296 Master Cylinder 296 Brake Transmission Interlock 222 Capacities Antifreeze Engine Coolant 308 Capacities Fluid 308 Caps Filler Oil Engine 274 R...

Page 333: ...d Control Cruise Control 144 Electronic Vehicle Information Center EVIC 159 Emergency In Case Of Jump Starting 262 Engine 269 Air Cleaner 276 Block Heater 202 217 Break In Recommendations 141 Compartm...

Page 334: ...8 Gauges Voltmeter 208 Gear Ranges 223 Idle Up Feature 212 Information Center Vehicle 159 Instrument Cluster 150 Intervention Regeneration Strategy 164 Jump Starting 262 Keyless Enter N Go 197 Mainten...

Page 335: ...OFF Switch 232 Perform Service Indicator Reset 316 Power Take Off Adapter 239 Take Off Operation 239 PTO Power Take Off 239 Radiator Cap Coolant Pressure Cap 291 Remote Starting System 138 Resetting...

Page 336: ...es Diesel Engines 196 Synthetic Engine Oil 275 Tip Start 197 Torque Converter Clutch 233 Traction Control 298 Transfer Case Fluid 311 Transmission Automatic 222 Fluid 311 Manual 196 234 Shifting 220 V...

Page 337: ...nection This connection should not be fused Antennas for two way radios should be mounted on the roof or the rear area of the vehicle Care should be used in mounting antennas with magnet bases Magnets...

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RAM Trucks 1500, Owner'S Manual

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