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Rally RA1638, Owner'S Manual, Page: 30 / 44

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Rally RA1638 Owner'S Manual Download Page 30

30

REPAIR PARTS

TRACTOR - - MODEL NUMBER RA1638 (96011020500), PRODUCT NO. 960 11 02-05

CHASSIS AND ENCLOSURES

209

2

35

209

26

35

209

26

33

10

34

1

208

11

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13

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31

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8

209

6

16

9

15

209

209

5

5

145

37

37

18

206

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38

38

17

28

278

39

Chassis-Elite_Basic_LT_5

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26

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Summary of Contents for RA1638

Page 1: ...401932 Rev 1 11 16 05 TR Printed in U S A MODEL NO RA1638 96011020500 16 0 HP 38 Inch Lawn Tractor...

Page 2: ...ss catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when o...

Page 3: ...towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment...

Page 4: ...w a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an in...

Page 5: ...Steering Boot Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Hex Bolt 5 16 18 x 4 1 5 16 Lock Washer Steering Extension Shaft 2 Hex Bolts 1 4 20 x 3 4 2 Hex N...

Page 6: ...le in pan Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower s...

Page 7: ...g position depress clutch brake pedal and set the parking brake 02466 02464 SEAT PAN SHOULDER BOLT ADJUSTMENT KNOB FLAT WASHER SEAT 02602 CONNECT BATTERY See Figs 3 and 4 CAUTION Do not short battery...

Page 8: ...ation and Maintenance sections in this manual Place gear shift lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Remove key from bag and star...

Page 9: ...ntify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING in...

Page 10: ...the speed and direction of the tractor IGNITION SWITCH Used for starting and stopping the engine Our tractors conform to the applicable safety standards of the American National Standards Institute F...

Page 11: ...Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITIO...

Page 12: ...ed with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and c...

Page 13: ...ine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gas...

Page 14: ...e opposite direction making left hand turns until finished See Fig 8 FIG 8 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first...

Page 15: ...l without oil filter 1 2 maint_sch tractore ROS e BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Lubrication Chart Check Brake Operation Check...

Page 16: ...with the ignition switch in the ROS ON position and the attachment clutch en gaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmowerblades...

Page 17: ...valve by pushing inward and turning counterclockwise To open pull out on the drain valve After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until t...

Page 18: ...h arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FIG 13 FUEL FILTER CLAMP CLAMP AIR FILTER Your engi...

Page 19: ...et Disconnect anti sway bar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removi...

Page 20: ...ent nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 Recheck measurements after adjusti...

Page 21: ...more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE Park tractor on a level dry concrete or p...

Page 22: ...ye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency...

Page 23: ...ECTOR FIG 25 TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 25 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace...

Page 24: ...UEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH...

Page 25: ...aulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center depar...

Page 26: ...l speed too fast 2 Shift to slower speed 3 Wet grass 3 Allow grass to dry before mowing 4 Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6...

Page 27: ...WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE TH...

Page 28: ...28 REPAIR PARTS TRACTOR MODEL NUMBER RA1638 96011020500 PRODUCT NO 960 11 02 05 ELECTRICAL 197428 28 29 94 93 26 24 42 43 27 25 41 27 27 40 33 30 92 34 8 2 1 27 48 16 90 52 16 22 21...

Page 29: ...ex 1 4 20 unc 28 532 12 47 73 Cable Ground 6 Ga 12 black 29 532 19 27 49 Switch Seat 30 532 19 33 50 Switch Ign 33 532 14 04 01 Key Ignition 34 532 11 07 12 Switch Light Reset B B Red 40 532 19 74 28...

Page 30: ...6011020500 PRODUCT NO 960 11 02 05 CHASSIS AND ENCLOSURES 209 2 35 209 26 35 209 26 33 10 34 1 208 11 208 13 209 31 209 8 209 6 16 9 15 209 209 5 5 145 37 37 18 206 205 205 38 38 17 28 278 39 Chassis...

Page 31: ...unc x 1 Gr 5 25 819 13 13 12 Washer 13 32 x 13 16 x 12 Ga 26 873 80 06 00 Nut Lock Hex w Ins 3 8 16 unc 28 532 18 38 26 Grille 29 532 18 98 37 Lens Grille Basic Bar 30 532 19 58 55 Fender 31 532 13 6...

Page 32: ...20 74 75 78 76 77 1 25 19 24 26 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 85 52 30 32 32 30 52 11 85 80 4 3 13 84 15 79 6 113 18 51 5 18 6 16 66 96 26 27 51 48 151 202 49 4...

Page 33: ...3 532 19 96 52 Link Clutch 55 532 10 57 09 Spring Return Clutch 6 75 56 817 06 06 20 Screw 3 8 16 x 3 4 57 532 16 08 55 V Belt Ground Drive 95 30 59 532 16 96 91 Keeper Belt Span Ctr 61 817 12 06 14 S...

Page 34: ...R RA1638 96011020500 PRODUCT NO 960 11 02 05 STEERING 44 5 9 5 7 7 9 4 3 32 43 95 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 97 39 34 68 67 67 67 13 65 68 15 15 15 29 29 82 8...

Page 35: ...12 Pin Cotter 1 8 x 3 4 Cad 32 532 19 27 57 Rod Tie 34 810 04 05 00 Washer Lock Hvy Hlcl Spr 5 16 36 532 15 50 99 Bushing Strg 5 8 Id Dash 37 532 15 29 27 Screw 38 532 19 29 16 Cap Wheel Steer 39 819...

Page 36: ...REPAIR PARTS TRACTOR MODEL NUMBER RA1638 96011020500 PRODUCT NO 960 11 02 05 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 40 13 4 72 62 78 81 3 78 23 45 14 38 engine bs 1cyl_4...

Page 37: ...asket 14 532 14 84 56 Tube Drain Oil Easy 23 532 16 98 37 Shield Browning Debris Guard 29 532 13 71 80 Arrestor Spark 31 532 18 77 50 Tank Fuel 32 532 19 77 25 Cap Asm Fule Top 33 532 12 34 87 Clamp H...

Page 38: ...10 532 19 55 30 Pan Pnt Seat Blk 11 532 16 63 69 Knob Seat 12 532 17 46 48 Bracket Pnt Mounting Switch KEY PART NO NO DESCRIPTION 13 532 12 12 48 Bushing Snap Blk Nyl 14 872 05 04 12 Bolt Rdhd Sht Nk...

Page 39: ...l Defl Warning 15 532 14 50 05 Decal Caution Battery 532 16 25 98 Decal Drawbar 532 13 83 11 Decal Handle Lft Height Adj 532 40 19 32 Manual Owner s KEY PART NO NO DESCRIPTION 1 532 05 91 92 Cap Tire...

Page 40: ...ER DECK 38_deck manual_4 8 6 19 4 149 21 2 15 14 18 18 20 2 21 21 194 7 30 30 7 30 1 30 191 190 72 192 31 32 33 188 144 68 148 36 89 40 45 186 108 158 152 107 89 89 37 56 45 55 195 72 192 190 191 189...

Page 41: ...37 532 19 31 98 Pulley Idler Flat 40 873 68 06 00 Nut Crownlock 3 8 16 unc 45 532 12 47 88 Retainer 55 532 13 38 40 Idler Arm Assembly 56 532 16 57 23 Spacer Retainer 67 532 10 69 32 Knob 68 532 19 32...

Page 42: ...42 REPAIR PARTS TRACTOR MODEL NUMBER RA1638 96011020500 PRODUCT NO 960 11 02 05 MOWER LIFT 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 12 11 31 32 31 32 19 19 13 55 13 lift rh 1piece_27 8...

Page 43: ...Lift RH Fixed Length 13 532 12 46 70 Retainer Spring 15 532 17 32 88 Link Front 16 873 35 08 00 Nut Jam Hex 1 2 13 unc 17 532 17 56 89 Trunnion 18 873 80 08 00 Nut Lockw Wsh 1 2 13 unc 19 532 13 98 6...

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