Rally-Raid RRP 563 Fitting Instructions Manual Download

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Fitting Instructions for RRP 563

22.

Push tank assembly back down into position, then
insert the M8 screw from left side, through
exhaust mount, into tube do not tighten fully.
Repeat on left side, then tighten both screws fully.

23.

Refit silencer mount, do not use Loctite on threads,
only PTFE tape. Tighten both M10 screws then fully
tighten lower tank mount bolt.

24.

Replace side panels and rear fender spoiler. Refit
seat.

Summary of Contents for RRP 563

Page 1: ...ON TAKE TIME TO READ THE INSTRUCTIONS CAREFULLY ALL WORK CAN BE CARRIED OUT BY A COMPETENT MECHANIC BUT IF YOU ARE UNSURE PLEASE CONTACT US OR A MECHANICAL PROFESSIONAL Put the motorcycle on a stand s...

Page 2: ...itting Instructions for RRP 563 2 2 Remove both M6 screws at front of rear fender spoiler then undo both torx screws under spoiler Remove filler cap using key then pull off spoiler by moving backwards...

Page 3: ...RRP 563 3 3 Undo left panel torx screw then pull panel out from rear and detach snap connector to frame at front remove panel fully 4 Prise open undercut catch on inside rear of right panel this can b...

Page 4: ...lly 6 Undo both M10 bolts attaching silencer mount to rear tank 7 Using air drive gun and torx bit remove left screw then grease thread and replace but do not tighten hard Remove torx screw on opposit...

Page 5: ...RRP 563 5 8 Lift rear tank enough to access quick disconnect fuel connector and disconnect fuel line between main tank and injector then fully rotate tank up high enough to access rear shock Secure to...

Page 6: ...or RRP 563 6 9 Remove lower shock bolt with torx bit then remove upper shock bolt with torx bit Rotate shock backwards and remove from frame it may need to raise the tank slightly more to gain enough...

Page 7: ...ic housing Push housing forward to allow preload adjuster to be inserted later 11 Unpack new Preload Adjuster and rotate adjuster knob anti clockwise to check it is fully undone this means that the pr...

Page 8: ...r anti clockwise using a hand tool right up to the top so that the OEM spring can be slid up the shock tube then the 2 split collars can be removed from the stepped collar and both plastic metal washe...

Page 9: ...empting to assemble new Preload Adjuster and new spring onto shock 14 Load black locking ring onto shock body first ensuring stepped smaller diameter is facing the top Ensure M5 threaded hole is facin...

Page 10: ...ster onto shock body and engage pin on Preload Body into half round recess in upper locking ring Slide 1mm thick stainless steel washer up onto shock body so that it fits up against aluminium adjuster...

Page 11: ...ress it is possible to rotate Remote PA to aid insertion as it is possible to rotate the PA unit even when the spring is fitted as long as the M5 grub screw is not tight 17 Carefully release the sprin...

Page 12: ...NNOT COME APART DURING RIDING 18 Insert complete shock assembly and preload adjuster back into bike putting the adjuster knob in first and threading it around to the right of the bike and out through...

Page 13: ...ment Grease the body of the bolt before fitting Tighten both bolts fully to specifications in OEM manual 21 Assemble bracket supplied onto adjuster knob as shown using 2 spacers and M6 button head scr...

Page 14: ...rom left side through exhaust mount into tube do not tighten fully Repeat on left side then tighten both screws fully 23 Refitsilencer mount do not use Loctite on threads only PTFE tape Tighten both M...

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Rally-Raid RRP 563, Fitting Instructions Manual

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