How to replace the UV Lamp:
1.
Unplug UV unit from electrical outlet and turn off supply valve before the unit. Open a faucet to depressurize the UV system
and turn off the valve at the UV outlet to isolate UV unit. Wait several minutes for the lamp to cool down.
2.
Unscrew the ground nut and remove the ground wire (green wire with yellow stripes).
3.
Loosen the black screw on the lamp connector cover and remove cover from the gland nut.
4.
Carefully slide UV lamp slightly out of chamber and hold the lamp end with one hand.
CAUTION:
The lamp end can be
very hot. Gently pull off the connector with your other hand to disconnect the lamp completely. Holding the lamp vertically,
slowly remove lamp from the disinfection chamber.
5.
Place an empty bucket below the bottom gland nut. Unscrew the top gland nut & remove. Slightly unscrew the bottom gland
nut until water comes out of the bottom end into the bucket. Holding the quartz dome vertically, slowly remove dome from
the disinfection chamber.
CAUTION:
If you bend the dome mid-way, it can break easily and pieces of quartz can fall into the UV chamber. Do not
lose the spring.
6.
Remove and discard used dome "O" rings. Clean the dome gently with a vinegar solution or household scale-removal
products.
7.
Using a small pointed tool carefully take the gland-nut "O" rings out of the gland nut. Take care not to scratch the gland nut.
8.
A pair of dome "O" rings (thicker) and gland nut "O" rings (thinner) are included with the replacement lamp. Slide gland nut
"O" ring into the internal groove of the gland nut.
9.
Replace one dome "O" ring on to quartz dome about 1" from the open end. Gently push the dome into the glandnut until it
touches the top. Carefully slide the quartz dome into the opening at the top of the UV chamber. With your other hand, use
your finger to guide the dome out through the bottom opening and hold the bottom end of the quartz dome to prevent it from
falling down. Slide the other dome “O” ring on the quartz dome at the bottom and screw on bottom gland nut (4031).
Hand tighten both gland nuts.
10. Slide the lamp spring (4036) into the quartz dome. Carefully unpack the new lamp and slide into the disinfection chamber.
Holding the lamp end, connect the lamp connector to the lamp. Slide the lamp connector cover over the top gland nut and
tighten the black screw. Re-connect ground wire.
11. Slowly open supply-valve and valves before and after the UV and check for leaks.
12. Depress timer button while reconnecting ballast to electrical outlet and keep the button depressed until the ballast emits
a solid three-second beep. This will re-set the lamp-change-timer to zero and the 3-second beep will confirm that the re-set
was successful.
13. Flush water through the UV for 2-3 minutes. The unit is ready for service.
Cleaning the Quartz Dome
: Some water conditions may require cleaning of the quartz dome more than once a year. To clean
quartz dome, follow the lamp-replacement instructions.
NOTE:
Do not depress timer-button when reconnecting ballast to
electrical outlet. The green lamp-ON LED will light, followed by three buzzer beeps and three red timer-LED flashes.
Important :
It is recommended that the quartz dome be replaced every three (3) years regardless of apparent condition.
PROBLEM
PROBABLE
CAUSE
SOLUTION
Ballast is in
alarm
1. UV Lamp is out
2. Time to change UV
Lamp.
1. Check Lamp
connections.
Tighten if necessary
2. Replace Lamp
UV Lamp will
not light
1. Input voltage may be
below or above 120
Volts rated voltage
2. UV Lamp is defective
3. Ballast is defective
1. Disconnect power
source for 15
seconds and plug
back in. If problem
persists install a
voltage regulator
2. Check UV lamp.
Replace if required
3. Replace Ballast
Leak at gland
nut
1. Gland nut is loose
2. Defective O-rings
1. Hand-tighten
gland nut firmly in
place.
2. Replace O-ring set.
Bad Water
Test
1. Lamp has not been
replaced on time
2. Quartz dome is dirty
3. Re-contamination in
plumbing lines
1. Replace lamp every
year
2. Clean quartz dome
more often if water
has high hardness
or iron.
3. Disinfect plumbing
lines.
TECHNICAL SPECIFICATIONS
Product Specification
MODEL R1245
Rated Flow Rate
12 US gpm (45 lpm)
AC Supply Voltage
120V, 50/60Hz, 0.7A (OR)
240V, 50/60Hz, 0.35A
Disinfection Chamber Material
Stainless Steel 304
Maximum Operating Pressure
100 psi
Maximum Ambient Temperature
50 C (122 F)
Water Temperature Range
4 - 37 C (40-99 F)
Lamp Service Life
9000 hours
Chamber Dimensions (LxD) (including
gland nuts)
38" x 3.5"
Controller Dimensions (LxDxW)
8.75"x1.7"x2.3"
Isolated Solenoid Output
12 Volt DC
Inlet/Outlet port Size
¾" MNPT
TROUBLESHOOTING
5.
