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Installation Manual  

Wall hung storage boiler   – Cod. 99944NA – November  2002

 

 

 

 

13 

REGULATING THE GAS PRESSURE  

Maximum and minimum modulation pressures

.

 

N.B. The following operations must only be carried out 

by authorised personnel and are necessary when the 

boiler is converted to run on one type of gas or another 

or also in cases where the maximum pressure is not 
the same as that shown on the plate.

 

 

Calibration pressure. 

 
 
 

BOILER POWER 

RATING 

 Natural 

Gas  L.P.G.. 

 

  Min. Max. Min. Max. 

Room sealed 

combustion  chamber 
model 

mmbar 

4.2 13 5 31 

 
 
 

KEY

: (see fig. A) 

1) Modulating coil 
2) Fastening clips  

3) Min. gas pressure adjustment screw  

4) Max gas pressure adjustment core  

5) Core lock nut  

6) Calibrator spring 

7) Modulator core 
8) Gas valve stabiliser  

 

Fig. B)

 Widen locking clips (2);  

 

Fig. C)

 Slide out the coil (1) located above the gas 

valve; 

 

Fig. D)

 Tighten plastic screw (3) by turning it clockwise, 

be careful not to break it. 

 

Fig. E)

 Use a no.17 spanner to undo the lock nut (5) 

which holds the core (4) of the coil in place; undo the 

screw and insert a pressure gauge;  

 

Fig. F)

 Turn on the boiler, regulate the maximum 

pressure by turning the core (4) (clockwise to increase 
pressure, counter clockwise to decrease). Once 

maximum pressure has been set, tighten the lock nut 

(5); 

 

Fig. G)

 Adjust minimum modulation pressure with the 

coil disengaged: slowly unscrew plastic screw (3) until 

the pressure gauge shows the minimum pressure 

required. 

 

Fig. H)

 Once these operations are completed,  seal the 

plastic screw with paint or enamel; reassemble the coil 
(1) by pressing it back into place; remove the gauge, 

tighten the screw and use a soapy solution to check for 

any eventual l leaks.

 

10

9

1

1

4

5

4

3

1

5

4

2

7

4

8

6

4

1

5

4

2

3

1

Fig. A 

Fig. B 

Fig. C 

Fig. D 

Fig. E 

Fig. F 

Fig. G 

Fig. H 

Summary of Contents for Rmas 24 e

Page 1: ...Specification RADIANT BRUCIATORI S p A Montelabbate PU ITALY By Technical Department INSTALLATION AND MAINTENANCE MANUAL FOR GAS FIRED WALL HUNG BOILERS WITH DOMESTIC HOT WATER STORAGE CYLINDER Model RMAS 24 E TYPE C ROOM SEALED ...

Page 2: ......

Page 3: ...TS page 4 BOILER INSTALLATION page 6 ELECTRICAL CONNECTIONS page 8 16 17 BOILER CONTROL PANEL page 9 STARTING UP THE BOILER FOR THE FIRST TIME page 9 BOILER ADJUSTMENTS page 11 MULTIGAS OPERATION page 12 REGULATING THE GAS PRESSURE page 13 TECHNICAL DATA page 14 MAIN COMPONENTS page 15 MAINTENANCE page 18 UNPACKING page 18 FAULT FINDING CHART page 19 SHORT LIST OF COMPONENTS page 20 ...

Page 4: ...d with an expansion vessel 2 WARNINGS REGARDING INSTALLATION Warranty expires 12 months from date of installation and in all cases no later than 18 months from date of construction First start up must be performed by authorised personnel only For any operation on the hydraulic gas or electrical circuit regarding the heating unit refer to authorised technicians only and use original spare parts onl...

Page 5: ...3 Min working pressure heating bar 0 3 Expansion vessel capacity initial pressure 1 bar Litres 10 Hot stored water max temperature C 60 Continuous hot water drawing with t 30 Litres h 790 Maximum continuous mixed drawing with t 30 first 10 minutes Litres 150 Time to heat water in storage tank from 10 C to 60 C min 5 Max working pressure water bar 6 Min working pressure water bar 0 5 Width mm 490 H...

Page 6: ...t into a flue duct and the air intake directly from an external wall To insert a bend reduce total flue length by 1 5 m R RETURN G GAS C HOT WATER OUTLET F COLD WATER INLET A HEATING FLOW NOTE USE ORIGINAL RADIANT APPROVED FLUE KIT SYSTEMS FLUE ACCESSORIES AND FLUE DIAPHRAGMS ONLY APPROVED RADIANT FLUE DIAPHRAGMS AND ADJUSTMENT TABLES ARE SUPPLIED WITH RADIANT ORIGINAL FLUE KIT SYSTEMS 26 26 101 6...

Page 7: ... BS6891 1988 Pipework that supplies the boiler must be a 22 mm ininterrupted supply from meter to the isolation cock of the boiler The complete installation must be tested for soundness as described in the above code BS 6400 1985 BS6891 IMPORTANT BOTH THE USER AND THE MANUFACTURER RELY UPON THE INSTALLER WHOSE JOB IS TO INSTALL THE BOILER AND CONNECT IT TO A CORRECTLY DESIGNED HEATING SYSTEM THE I...

Page 8: ...on consulted Where the lowest part of the terminal is fitted less than 2m 6 6ft above a balcony above ground or above a flat roof to which people have access the terminal MUST be protected by a purpose designed guard Where the terminal is fitted within 850mm 34in of a plastic or painted gutter or 450mm 18in of painted eaves an aluminium shield of at least 1000 mm 40in long should be fitted to the ...

Page 9: ...cket and the JIG 4 Make connections to the hot and cold water supply to the gas pipe and to the heating system with the fittings supplied with the boiler JIG Connect pipes and valves as shown in the picture 5 Position the boiler paying attention to hang it to the hanging bracket do not lean the boiler on the JIG and make final connections WATER CONNECTIONS To facilitate installation the boiler is ...

Page 10: ...and 4 C Hot water sensor and protects the boiler down to 2 C external temperature To protect the internal Radiators a room thermostat or remote control must be fitted NOTE The frost system will only come into operation if the boiler is filled with water and connected to a live gas supply with electrical supply and boiler controls in the ON position With the Main switch turned to Summer or Winter p...

Page 11: ...the earth symbol see fig 3 connect the blue wire to the terminal marked with the letter N connect the brown wire to the terminal marked with the letter L CONNECTION OF ROOM THERMOSTAT NOTE use low voltage room thermostats only The thermostat wire must not be placed in the channel containing high tension wires but must have its own line The room thermostat lead must not exceed 50m length minimum se...

Page 12: ...the gas cock and check the gas seals making sure the counter shows no sign of leaks in any case double check by using a soapy solution and eliminate all eventual leaks The checking procedure for the gas burner attachment is carried out with the boiler working make sure the electrical mains switch is OFF remove the front cover by pulling it forwards undo the side screws and rotate the panel downwar...

Page 13: ...water tap and check that the maximum pressure is equal to that stated on the plate to check the minimum undo one wire from the modulator coil and check on the gauge that the minimum pressure is equal to that stated on the plate if the maximum pressure is not the same as stated on the plate calibrate the modulator again once the calibration procedure has been completed unplug the mains lead or turn...

Page 14: ...for any adjustments Turn clockwise to increase gas pressure to the burner at start up by setting the trimmer to maximum calibration pressure of modulator see page 16 Turn counter clockwise to decrease gas pressure to the burner at start up by setting the trimmer to the minimum pressure at start up will correspond to minimum calibration pressure of modulator see page 16 Through the RLA commutator y...

Page 15: ... f replace the gas setting plate that indicates the type of gas and nominal pressure for the boiler When converting the boiler to work with a different type of gas remove the existing plate and replace it with the new one supplied in the conversion kit g calibrate the new max and min settings for the modulator DATA TABLE Models RMAS 24 E NATURAL GAS G 20 LIQUID BUTAN GAS G 30 LIQUID PROPANE GAS G ...

Page 16: ...g C Slide out the coil 1 located above the gas valve Fig D Tighten plastic screw 3 by turning it clockwise be careful not to break it Fig E Use a no 17 spanner to undo the lock nut 5 which holds the core 4 of the coil in place undo the screw and insert a pressure gauge Fig F Turn on the boiler regulate the maximum pressure by turning the core 4 clockwise to increase pressure counter clockwise to d...

Page 17: ...One advantage of this system is the amount of water immediately available thanks to the large exchanger surface of the coil inside the boiler which allows different services to be used simultaneously As well as the use of a porcelain treated glass coating on both the coil and the internal boiler surface to guarantee high levels of hygiene the inside of the boiler also has a magnesium anode which i...

Page 18: ... This element is essential in the following cases if a two way zone valve is installed if thermostat valves are installed in the radiators To adjust the by pass proceed as follows see fig 2 pos A fit the screwdriver to the plastic screw of the by pass bearing in mind that when the slot of the screw is horizontal the by pass is totally open allowing all the water to pass while when it is vertical t...

Page 19: ...D5 C6 C7 RS1 R58 R22 R21 4 2 1 3 15 14 22 LED2 LED1 LED3 LED4 RAVI II R31 42 R18 R17 yellow blue R48 FA1 C20 R49 R23 R24 R47 C19 C21 red brown R39 C9 M9 R62 R61 R57 J16 R38 C5 J20 R37 41 R16 C14 IC2 J7 T4 1 2 3 5 4 GPL C15 R40 R56 MET R43 R33 R15 R32 43 C13 C26 R42 44 45 R41 47 J21 R36 46 D12 61 R34 24 17 16 18 19 21 20 LED8 LED6 LED7 LED9 LED10 LED11 J2 M1 D2 8 7 6 5 J3 3 4 2 1 35 36 C8 J9 C3 R12...

Page 20: ... RLA T RIS 50 49 51 MAX RIS 60 53 55 54 RVB 40 30 57 56 50 58 RV 80 70 17 23 19 24 18 22 12 13 12 11 EA 8 ER 6 RPA P 15 PTC2 14 5 20 21 V RVA 16 2 1 3 7 4 PA VD NET FILTER IG R CY CY CX N L AIR PRESSURE SWITCH FAN PUMP RELAY CONTACT D H WATER RELAY CONTACT FAN RELAY CONTACT THERMOSTAT RELAY CONTACT FLOWSWITCH MICRO SWITCH 3 WAY DIVERTOR VALVE WIRING CONNECTION ONLY FOR Mod VC6012 D H WATER SENSOR ...

Page 21: ...te and temperature When dismantling the boiler casing be careful when removing the side panels after having removed the front panel the front panel is removed by undoing the lower and front fixing screws and then removing as shown in fig 1 lifting it and then pulling it away The new side panels are connected to the frame by means of two hooks which correspond with two slots on the frame to ensure ...

Page 22: ...replace it r change over polarity s make earth connection t fit conversion kit 4 Boiler on temperature rises rapidly and extinguishes flame light 2 fig 1 on u circulation pump burned out or blocked v air in system w flowswitch jammed open x heating system turned off u unblock or replace it v bleed system w unblock or replace it x open heating system cut off valve 5 Noise as flame ignites y ignitio...

Page 23: ...5 96008LA 3 BAR PRESSURE RELIEF VALVE 1 2 16 96026LA D H W CYLINDER TEMPERATURE 90 PRESSURE 7BAR SAFETY VALVE 17 20030LA INSULATED 25 LT STORAGE CYLINDER 18 95006LA 10 LT EXPANSION TANK W BRACKET 19 96007LA ELECTRONIC FLOWSWITCH 1 2 CONNECTIONS 20 37008LA EXHAUST FAN 230V 21 59006LB AIR PRESSURE SWITCH CE C6065AH1095 22 21001LA GAS BURNER 13 R 1 25 NATURAL GAS 21004LA GAS BURNER 13 R 0 77 L P G 23...

Page 24: ...01329 828555 All descriptions and illustrations contained in this leaflet have been carefully prepared but we reserve the right to make changes and improvements in our products whitch may affect the accurancy of the information contained in this leaflet E OE All rights reserved No part of this document may be reproduced saved in storage systems or transmitted in any form or by any means whether el...

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